A kind of aqueous dispersant reactor
By adopting multi-axis multi-directional stirring and automatic cleaning technology in the aqueous dispersant reactor, the problems of raw materials are solved, and the reaction efficiency and the efficiency of the use of the kettle body are improved.
Patent Information
- Application Number
- CN202420664636.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-04-02
AI Technical Summary
After the reaction of the existing aqueous dispersant reactor, the raw materials are prone to adhere to the inner wall and agglomerate, affecting the subsequent reaction. The structure of the mixing and stirring mechanism is simple, making it difficult to achieve uniform stirring, resulting in low reaction efficiency.
A multi-axis and multi-directional stirring aqueous dispersant reactor is designed, and heated by electric heating tubes, multiple motor drive gears and mixing rollers are used for multi-directional stirring, and automatic cleaning is achieved through scrapers and threaded rods.
Through multi-axis and multi-directional stirring technology, the mixing effect and reaction efficiency of raw materials are significantly improved, the reaction time is reduced, and the automatic cleaning function is used to avoid raw materials and improve the efficiency of the kettle body.
Smart Images

Figure CN222709629U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction kettles, in particular to a water-based dispersant reaction kettle. Background Art
[0002] A reactor, also known as a reaction pot, is a common container used for physical or chemical reactions. It is equipped with a stirring paddle for stirring and accelerating the reaction. In chemical processes, water-based dispersants are widely used in coatings, adhesives, and other fields. In order to obtain high-quality water-based dispersant products, it is usually necessary to use a reactor at a specific temperature to react and mix multiple raw materials.
[0003] After the existing aqueous dispersant reactor reacts with the raw materials inside, some of the raw materials will adhere to the inner wall of the reactor. If they are not cleaned in time, they will clump on the inner wall of the reactor, affecting subsequent reaction work. In addition, the structure of the mixing and stirring mechanism of the existing aqueous dispersant reactor is relatively simple, and it is difficult to evenly stir the raw materials in the reactor, resulting in low reaction efficiency of the raw materials. For this reason, we propose an aqueous dispersant reactor. Utility Model Content
[0004] The utility model aims to provide an aqueous dispersant reactor to solve the problem raised in the above background technology that after the existing aqueous dispersant reactor reacts with the raw materials inside, some of the raw materials will adhere to the inner wall of the reactor. If they are not cleaned in time, they will agglomerate on the inner wall of the reactor, affecting subsequent reaction work. The structure of the mixing and stirring mechanism is relatively simple, and it is difficult to evenly stir the raw materials in the reactor, resulting in low reaction efficiency of the raw materials.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an aqueous dispersant reaction kettle, comprising an insulation sleeve and a kettle body, the kettle body is fixedly connected to the bottom of the inner wall of the insulation sleeve, the outer wall of the inner cavity of the insulation sleeve is fixedly connected with an electric heating pipe, and the electric heating pipes are arranged in sequence from top to bottom, a feed inlet is fixedly connected to the right side of the outer wall of the kettle body, a discharge outlet is fixedly connected to the bottom of the kettle body, the bottom end of the discharge outlet passes through the insulation sleeve and extends to the bottom of the insulation sleeve, a first motor is fixedly connected to the top of the kettle body, the bottom end of the power output shaft of the first motor passes through the kettle body and extends to the inner cavity of the kettle body, and the bottom end of the power output shaft of the first motor is fixedly connected to a mounting plate, the inner cavity left side wall of the mounting plate is fixedly connected to a second motor, and the right end of the power output shaft of the second motor is fixedly connected to the first mounting plate. Mounting rod, the first driving gear is fixedly connected to the left and right sides of the outer wall of the first mounting rod, the left and right sides of the inner cavity bottom of the mounting plate are rotatably connected with gear driven rods, the bottom ends of the gear driven rods on the left and right sides penetrate the mounting plate and extend to the inner cavity of the kettle body, the inner cavity top end of the gear driven rod is fixedly connected to the third motor, the bottom end of the power output shaft of the third motor is fixedly connected to the second mounting rod, the outer wall of the second mounting rod is fixedly connected to the second driving gear, and the second driving gear is arranged in sequence from top to bottom, the outer wall of the gear driven rod is rotatably connected to mixing rollers on the left and right sides, and the mixing rollers on the left and right sides are arranged in sequence from top to bottom, the ends of the mixing rollers on the left and right sides penetrate the gear driven rod and extend to the inner cavity of the gear driven rod, and the ends of the mixing rollers on the left and right sides are fixedly connected with driven gears.
[0006] As a further description of the above technical solution:
[0007] The driven gears on the left and right sides are meshed and connected with the second driving gear.
[0008] As a further description of the above technical solution:
[0009] A third mounting rod is fixedly connected to the middle of the bottom of the mounting plate, and a fourth motor is fixedly connected to the top of the inner cavity of the third mounting rod.
[0010] As a further description of the above technical solution:
[0011] A threaded rod is fixedly connected to the bottom end of the power output shaft of the fourth motor, and a mounting block is screwed on the outer side wall of the threaded rod.
[0012] As a further description of the above technical solution:
[0013] The front and rear side walls of the mounting block are fixedly connected with connecting rods, and the ends of the connecting rods on the front and rear sides penetrate the third mounting rod and extend to the inner cavity of the kettle body.
[0014] As a further description of the above technical solution:
[0015] The ends of the connecting rods on the front and rear sides are fixedly connected with scrapers, and the outer side walls of the scrapers on the front and rear sides are in contact with the kettle body.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] 1. The aqueous dispersant reactor heats the reactor body by starting the electric heating tube, so that the reactor body transfers the temperature to the raw materials inside to increase the temperature of the raw materials, then starts the first motor to drive the mounting plate to rotate, so that the gear driven rods on both sides and the mixing roller rotate with the first motor as the center of the circle to mix the raw materials, then starts the second motor to drive the first mounting rod to drive the first driving gears on both sides to rotate, and the first driving gears on both sides drive the gear driven rods on both sides meshed with the first driving gears to rotate, so that the gear driven rods on both sides drive the mixing rollers on both sides to rotate with themselves as the center of the circle, and at the same time starts the third motor to drive the second mounting rod to drive the second driving gear to rotate, so that the second driving gear drives the driven gears on both sides meshed with it to rotate, so that the mixing roller rotates with itself as the center of the circle to mix and stir the raw materials, so that the raw materials in the reactor can be mixed through multi-axis and multi-directional stirring, thereby improving the mixing effect and reducing the time required for the raw materials to react.
[0018] 2. The aqueous dispersant reactor drives the mounting plate to rotate by starting the first motor, so that the third mounting rod installed at the bottom of the mounting plate rotates with the first motor as the center, so that the scrapers on both sides clean the raw materials attached to the inner wall of the reactor body in contact with them, and then the fourth motor drives the threaded rod to rotate, so that the mounting block descends following the rotation of the threaded rod, driving the connecting rods on both sides and the scrapers to descend, so that the scrapers on both sides rotate and clean the raw materials attached to the inner wall of the reactor body from top to bottom, and then the discharge port is opened to discharge the scraped raw materials, thereby automatically cleaning the raw materials attached to the inner wall of the reactor body, saving time and effort. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a three-dimensional structural schematic diagram of an aqueous dispersant reactor proposed by the utility model;
[0020] Figure 2 This is a schematic diagram of the front view and cross-section structure of an aqueous dispersant reactor proposed by the utility model;
[0021] Figure 3 It is a right side cross-sectional structural schematic diagram of a water-based dispersant reaction kettle proposed by the utility model;
[0022] Figure 4 A water-based dispersant reactor proposed in the utility model Figure 2 Enlarged structural diagram at A in the middle.
[0023] In the figure: 100, insulation sleeve; 110, electric heating tube; 200, kettle body; 210, feed inlet; 220, discharge outlet; 230, first motor; 240, mounting plate; 241, second motor; 242, first mounting rod; 243, first driving gear; 250, gear driven rod; 251, third motor; 252, second mounting rod; 253, second driving gear; 260, mixing roller; 261, driven gear; 270, third mounting rod; 271, fourth motor; 272, threaded rod; 280, mounting block; 281, connecting rod; 282, scraper. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] The utility model provides a water-based dispersant reactor, which can mix the raw materials in the reactor through multi-axis multi-directional stirring, improve the mixing effect and reduce the time required for the raw materials to react, and can automatically clean the raw materials attached to the inner wall of the reactor, saving time and labor. Figure 1-4 , including a heat preservation sleeve 100 and a kettle body 200;
[0028] Please refer again Figure 1-3 The outer wall of the inner cavity of the heat preservation sleeve 100 is fixedly connected with an electric heating tube 110, which is used to heat the kettle body 200, and the electric heating tubes 110 are arranged in sequence from top to bottom. The kettle body 200 is heated by starting the electric heating tube 110, so that the kettle body 200 transfers the temperature to the raw materials inside to increase the temperature of the raw materials, and then the first motor 230 is started to drive the mounting plate 240 to rotate, so that the gear driven rods 250 on both sides and the mixing roller 260 rotate with the first motor 230 as the center to mix the raw materials, and then the second motor 241 is started to drive the first motor 230 to rotate. The mounting rod 242 drives the first driving gears 243 on both sides to rotate, and the first driving gears 243 on both sides drive the gear driven rods 250 on both sides meshed with the first driving gears 243 on both sides to rotate, so that the gear driven rods 250 on both sides drive the mixing rollers 260 on both sides to rotate with themselves as the center of the circle, and at the same time, the third motor 251 is started to drive the second mounting rod 252 to drive the second driving gear 253 to rotate, so that the second driving gear 253 drives the driven gears 261 on both sides meshed with the first driving gears 243 to rotate, so that the mixing rollers 260 rotate with themselves as the center of the circle to mix and stir the raw materials;
[0029] In summary, the raw materials in the reactor can be mixed by multi-axis multi-directional stirring to improve the mixing effect and reduce the time required for the raw materials to react;
[0030] Please refer again Figure 1-4The kettle body 200 is fixedly connected to the bottom of the inner wall of the insulation sleeve 100, and the right side of the outer wall of the kettle body 200 is fixedly connected with a feed port 210, and the bottom of the kettle body 200 is fixedly connected with a discharge port 220, and the bottom end of the discharge port 220 penetrates the insulation sleeve 100 and extends to the bottom of the insulation sleeve 100. The top of the kettle body 200 is fixedly connected with a first motor 230, and the first motor 230 is used to drive the mounting plate 240 to rotate. The bottom end of the power output shaft of the first motor 230 penetrates the kettle body 200 and extends to the inner cavity of the kettle body 200, and the bottom end of the power output shaft of the first motor 230 is fixedly connected with a mounting plate 240, and the mounting plate 240 is used to install the main structure. The left side wall of the inner cavity of the mounting plate 240 is fixedly connected with a second motor 241, and the second The motor 241 is used to drive the first mounting rod 242 to rotate, the right end of the power output shaft of the second motor 241 is fixedly connected to the first mounting rod 242, the first mounting rod 242 is used to install the first driving gear 243, the left and right sides of the outer wall of the first mounting rod 242 are fixedly connected to the first driving gear 243, the first driving gear 243 is used to drive the gear driven rod 250, the left and right sides of the bottom of the inner cavity of the mounting plate 240 are rotatably connected to the gear driven rod 250, the gear driven rod 250 is used to install the main structure, the bottom ends of the gear driven rods 250 on the left and right sides penetrate the mounting plate 240 and extend to the inner cavity of the kettle body 200, the inner cavity top of the gear driven rod 250 is fixedly connected to the third motor 251, the third motor 251 is used to drive the third The second mounting rod 252, the bottom end of the power output shaft of the third motor 251 is fixedly connected with the second mounting rod 252, the second mounting rod 252 is used to install the second driving gear 253, the outer wall of the second mounting rod 252 is fixedly connected with the second driving gear 253, the second driving gear 253 is used to drive the driven gear 261, and the second driving gear 253 is arranged in sequence from top to bottom, the outer wall of the gear driven rod 250 is rotatably connected with the mixing rollers 260 on the left and right sides, the mixing rollers 260 are used to mix and stir the raw materials, and the mixing rollers 260 on the left and right sides are arranged in sequence from top to bottom, the ends of the mixing rollers 260 on the left and right sides penetrate the gear driven rod 250 and extend to the inner cavity of the gear driven rod 250, and the ends of the mixing rollers 260 on the left and right sides are fixed A driven gear 261 is connected, and the driven gears 261 on the left and right sides are meshed and connected with the second driving gear 253. A third mounting rod 270 is fixedly connected to the middle of the bottom of the mounting plate 240, and the third mounting rod 270 is used to install the main structure. A fourth motor 271 is fixedly connected to the top of the inner cavity of the third mounting rod 270, and the fourth motor 271 is used to drive the threaded rod 272. The bottom end of the power output shaft of the fourth motor 271 is fixedly connected to the threaded rod 272, and the threaded rod 272 is used to install the mounting block 280. The outer wall of the threaded rod 272 is screwed with the mounting block 280, and the mounting block 280 is used to install the connecting rod 281. The front and rear side walls of the mounting block 280 are fixedly connected with the connecting rod 281, and the connecting rod 281 is used to install the scraper 282.The ends of the front and rear connecting rods 281 pass through the third mounting rod 270 and extend to the inner cavity of the kettle body 200. The ends of the front and rear connecting rods 281 are fixedly connected with scrapers 282, which are used to clean the raw materials attached to the inner wall of the kettle body 200. The outer walls of the front and rear scrapers 282 are in contact with the kettle body 200. By starting the first motor 230 to drive the mounting plate 240 to rotate, the third mounting rod 270 installed at the bottom of the mounting plate 240 is rotated with the first motor 230 as the center. The scrapers 282 on both sides are rotated to clean the raw materials attached to the inner wall of the kettle body 200 in contact with them, and then the fourth motor 271 is started to drive the threaded rod 272 to rotate, so that the mounting block 280 follows the rotation of the threaded rod 272 to descend, driving the connecting rods 281 on both sides together with the scrapers 282 to descend, so that the scrapers 282 on both sides rotate and clean the raw materials attached to the inner wall of the kettle body 200 from top to bottom, and then the discharge port 220 is opened to discharge the scraped raw materials;
[0031] In summary, the raw materials attached to the inner wall of the kettle body 200 can be automatically cleaned, saving time and effort;
[0032] During specific use, the technical personnel in this field start the electric heating tube 110 to heat the kettle body 200, so that the kettle body 200 transfers the temperature to the raw materials inside to increase the temperature of the raw materials, and then starts the first motor 230 to drive the mounting plate 240 to rotate, so that the gear driven rods 250 on both sides and the mixing roller 260 rotate with the first motor 230 as the center of the circle to mix the raw materials, and then starts the second motor 241 to drive the first mounting rod 242 to drive the first driving gear 243 on both sides to rotate, and the first driving gear 243 on both sides drives the gear driven rods 250 on both sides meshed with it to rotate, so that the gear driven rods 250 on both sides drive the mixing rollers 260 on both sides to rotate with themselves as the center of the circle, and at the same time starts the third motor 251 to drive the second mounting rod 252 to drive the second driving gear 253 to rotate, so that the third motor 251 The second driving gear 253 drives the driven gears 261 on both sides meshing with it to rotate, so that the mixing roller 260 rotates with itself as the center to mix and stir the raw materials. The first motor 230 is started to drive the mounting plate 240 to rotate, so that the third mounting rod 270 installed at the bottom of the mounting plate 240 rotates with the first motor 230 as the center, so that the scrapers 282 on both sides clean the raw materials attached to the inner wall of the kettle body 200 in contact with it, and then the fourth motor 271 is started to drive the threaded rod 272 to rotate, so that the mounting block 280 follows the rotation of the threaded rod 272 to descend, driving the connecting rods 281 on both sides together with the scrapers 282 to descend, so that the scrapers 282 on both sides rotate and clean the raw materials attached to the inner wall of the kettle body 200 from top to bottom, and then the discharge port 220 is opened to discharge the scraped raw materials.
[0033] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0034] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. An aqueous dispersant reactor, characterized in that: The invention comprises a heat preservation sleeve (100) and a kettle body (200), wherein the kettle body (200) is fixedly connected to the bottom of the inner wall of the heat preservation sleeve (100), the outer wall of the inner cavity of the heat preservation sleeve (100) is fixedly connected to an electric heating pipe (110), and the electric heating pipes (110) are arranged in sequence from top to bottom, the right side of the outer wall of the kettle body (200) is fixedly connected to a feed port (210), the bottom of the kettle body (200) is fixedly connected to a discharge port (220), and the bottom end of the discharge port (220) passes through the heat preservation sleeve (100) and extends to the heat preservation sleeve. The bottom of the kettle body (100) is fixedly connected to the top of the kettle body (200), the bottom end of the power output shaft of the first motor (230) passes through the kettle body (200) and extends to the inner cavity of the kettle body (200), and the bottom end of the power output shaft of the first motor (230) is fixedly connected to a mounting plate (240), the left side wall of the inner cavity of the mounting plate (240) is fixedly connected to a second motor (241), the right end of the power output shaft of the second motor (241) is fixedly connected to a first mounting rod (242), and the first mounting The left and right sides of the outer wall of the rod (242) are fixedly connected with a first driving gear (243); the left and right sides of the bottom of the inner cavity of the mounting plate (240) are rotatably connected with a gear driven rod (250); the bottom ends of the gear driven rods (250) on the left and right sides penetrate the mounting plate (240) and extend to the inner cavity of the kettle body (200); the top end of the inner cavity of the gear driven rod (250) is fixedly connected with a third motor (251); the bottom end of the power output shaft of the third motor (251) is fixedly connected with a second mounting rod (252); the second mounting rod ( The outer wall of the gear driven rod (252) is fixedly connected to a second driving gear (253), and the second driving gear (253) is arranged in sequence from top to bottom, the outer wall of the gear driven rod (250) is rotatably connected to mixing rollers (260) on the left and right sides, and the mixing rollers (260) on the left and right sides are arranged in sequence from top to bottom, the ends of the mixing rollers (260) on the left and right sides pass through the gear driven rod (250) and extend to the inner cavity of the gear driven rod (250), and the ends of the mixing rollers (260) on the left and right sides are fixedly connected to driven gears (261).
2. The aqueous dispersant reactor according to claim 1, characterized in that: The driven gears (261) on the left and right sides are meshedly connected with the second driving gear (253).
3. The aqueous dispersant reactor according to claim 1, characterized in that: A third mounting rod (270) is fixedly connected to the middle of the bottom of the mounting plate (240), and a fourth motor (271) is fixedly connected to the top of the inner cavity of the third mounting rod (270).
4. The aqueous dispersant reactor according to claim 3, characterized in that: A threaded rod (272) is fixedly connected to the bottom end of the power output shaft of the fourth motor (271), and a mounting block (280) is screwed onto the outer side wall of the threaded rod (272).
5. The aqueous dispersant reactor according to claim 4, characterized in that: The front and rear side walls of the mounting block (280) are fixedly connected with connecting rods (281), and the ends of the connecting rods (281) on the front and rear sides pass through the third mounting rod (270) and extend to the inner cavity of the kettle body (200).
6. The aqueous dispersant reactor according to claim 5, characterized in that: The ends of the connecting rods (281) on the front and rear sides are fixedly connected with scrapers (282), and the outer side walls of the scrapers (282) on the front and rear sides are in contact with the kettle body (200).