Welding device for electromechanical installation
By designing a welding device for electromechanical installation, the automatic movement and flip welding of parts is achieved by adjusting cylinders, welding guns, bearing plates and other components, the problem of low intelligence in the existing welding devices is solved, the welding efficiency and safety is improved, and rapid cooling and water source recycling are achieved.
Patent Information
- Application Number
- CN202420841582.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-04-23
AI Technical Summary
The existing welding devices are relatively low in intelligence. Operators need to manually move the parts when welding electromechanical parts, especially parts with wide widths, and need to manually turn over and weld, which is time-consuming and labor-intensive and has a risk of scalding, causing safety hazards.
A welding device for electromechanical installation is designed, including adjustment cylinders, welding guns, load-bearing plates, compression blocks, brake motors, sliders, limit rods, movable blocks, water tank racks and drive motors. Through the coordinated work of these components, automatic movement and flip welding of parts can be achieved.
Automatic welding of electromechanical components is realized, the labor intensity of operators is reduced, the welding efficiency is improved, the risk of scalding is reduced, and rapid cooling and water source recycling is achieved through water spraying.
Smart Images

Figure CN222711261U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding devices, in particular to a welding device used for electromechanical installation. Background Art
[0002] Most of today's companies have automated machinery and equipment, and the electromechanical installation industry was born as a result. It generally installs equipment, lines, and pipelines for industrial, public, and civil construction projects, 3,4,500V and below substation projects, and the production and installation of non-standard steel components.
[0003] In the prior art, corresponding welding devices are required during the installation of electromechanical components to process and weld the electromechanical components. However, in actual use, the existing welding devices have a low degree of intelligence, so when operators are welding, some components are wide and they need to manually move the welding head or the components to be welded while welding.
[0004] However, in the above-mentioned welding process, it is sometimes necessary to manually turn over the welded parts for welding, which is not only time-consuming and laborious, but also has a high temperature during the welding process. If the operation is improper, there may be a risk of burns, causing certain safety hazards. For this reason, the utility model proposes a welding device for electromechanical installation to solve the above-mentioned problem. Utility Model Content
[0005] The purpose of the utility model is to provide a welding device for electromechanical installation to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding device for electromechanical installation, comprising: a welding device body, an adjusting cylinder is arranged on the top of the welding device body, a welding gun is fixedly connected to the output end at the bottom of the adjusting cylinder, a supporting plate is arranged on the lower side of the welding gun, and clamping blocks are installed on the upper sides of both sides of the supporting plate.
[0007] A brake motor is arranged on one side of the clamping block, a slider is fixedly connected to one side of the brake motor, a limit rod is arranged on the sliding sleeve in the slider, a movable block is installed on one side of the limit rod, and a water tank frame is arranged on one side of the movable block.
[0008] Preferably, the bottom of the regulating cylinder is fixedly installed on the top of the water tank frame, a group of two supporting plates are provided and are symmetrically arranged about the center plane of the water tank frame, one side of the supporting plate is welded and fixed to the flip frame, and one side of the flip frame is fixedly sleeved on the output end of the brake motor.
[0009] Preferably, one side of the upper surface of the clamping block is fixedly connected to the connecting frame, a pneumatic cylinder is fixedly connected to the bottom of the flip frame, a track is fixedly connected inside the flip frame, the output end of the pneumatic cylinder is rotatably connected to the roller through a short pin shaft, and a connecting rod is provided on one side of the roller.
[0010] Preferably, one end of the connecting rod is rotatably connected to the output end of the pneumatic cylinder through a short pin, the other end of the connecting rod is rotatably connected to one side of the connecting frame through a long pin, and the other side of the connecting frame is rotatably connected to the flip frame through the long pin.
[0011] Preferably, a rigid spring is sleeved on the outer ring surface of the limit rod, one end of the rigid spring is fixedly connected to the inner cavity of the water tank frame, the other side of the rigid spring is fixedly connected to the slider, one end of the limit rod is fixedly connected to the inner cavity of the water tank frame, and the other end of the limit rod is fixedly connected to the fixed column.
[0012] Preferably, one side of the movable block is fixedly connected to the slider, an arc groove is provided at the bottom of the movable block, the bottom of the movable block is slidably connected to the outer wall of the water tank frame, a sliding rod is provided in the sliding sleeve in the arc groove, and a rotating plate is provided on one side of the sliding rod.
[0013] Preferably, one end of the rotating plate is fixedly connected to the sliding rod, and the other end of the rotating plate is fixedly sleeved with a rotating shaft, one end of the rotating shaft is rotatably sleeved in the water tank frame, and the other end of the rotating shaft is fixedly sleeved on the output end of the driving motor, and one side of the driving motor is fixedly connected to the outer wall of the water tank frame.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model is provided with a rotating plate, a movable block, a slider and a brake motor. Due to the operation of the driving motor, the rotating shaft can drive the two rotating plates to rotate, and the movable block and the slider are pushed to move backward by the sliding rod, at which time the electromechanical components located on the supporting plate can be driven to move backward and be welded by the welding head. When the top of the electromechanical component is welded, due to the operation of the brake motor, the sliding rod can drive the supporting plate to rotate. At this time, the electromechanical component is turned over, which is convenient for the subsequent welding of the bottom of the electromechanical component, thereby achieving the effect of automatic welding, and the connecting hose is connected between the electric boost nozzle and the water tank frame, and the water is sprayed out through the electric boost nozzle, and finally the water is sprayed onto the welded electromechanical components, achieving the effect of rapid cooling, and also facilitating the material taking operation of the operator. At the same time, a filter is fixedly installed at the bottom of the water tank frame to prevent waste chips from entering the water, thereby achieving the effect of water recycling. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the back of the overall structure of the utility model;
[0017] Figure 3 It is a top view schematic diagram of the overall structure of the utility model;
[0018] Figure 4 For this utility model Figure 3 A schematic diagram of the enlarged structure in the middle.
[0019] In the figure: 1. welding device body; 2. adjusting cylinder; 3. welding gun; 4. bearing plate; 5. clamping block; 6. brake motor; 7. sliding block; 8. limiting rod; 9. movable block; 10. water tank rack; 11. turning rack; 12. connecting rack; 13. pneumatic cylinder; 14. track; 15. short pin shaft; 16. roller; 17. connecting rod; 18. long pin shaft; 19. rigid spring; 20. fixing column; 21. arc groove; 22. sliding rod; 23. rotating plate; 24. rotating shaft; 25. driving motor. DETAILED DESCRIPTION
[0020] In order to make the purpose and technical solution of the utility model clearly and completely described, and the advantages more clearly understood, the embodiments of the utility model are further described in detail in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are part of the embodiments of the utility model, not all of the embodiments, and are only used to explain the embodiments of the utility model, and are not used to limit the embodiments of the utility model. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] In the description of the present utility model, it should be noted that the terms "center", "middle", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "one", "first", "second", "third", "fourth", "fifth", "sixth" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0023] For the purpose of simplicity and illustration, the principles of the embodiments are mainly described by reference to examples. In the following description, many specific details are proposed to provide a thorough understanding of the embodiments. However, it is obvious that for those of ordinary skill in the art, these embodiments may not be limited to these specific details in practice. In some instances, known methods and structures are not described in detail to avoid making these embodiments unnecessarily difficult to understand. In addition, all embodiments can be used in combination with each other.
[0024] See also Figures 1 to 4 The utility model provides a technical solution: a welding device for electromechanical installation, comprising: a welding device body 1, an adjusting cylinder 2 is arranged on the top of the welding device body 1, a welding gun 3 is fixedly connected to the output end of the bottom of the adjusting cylinder 2, a bearing plate 4 is arranged on the lower side of the welding gun 3, and pressing blocks 5 are installed on the upper sides of both sides of the bearing plate 4. The bottom of the adjusting cylinder 2 is fixedly installed on the top of the water tank frame 10, and the bearing plates 4 are provided with a group of two and are symmetrically arranged about the central plane of the water tank frame 10. One side of the bearing plate 4 is welded and fixed to the turning frame 11, and one side of the turning frame 11 is fixedly sleeved on the brake electric At the output end of the machine 6, one side of the upper surface of the pressing block 5 is fixedly connected to the connecting frame 12, a pneumatic cylinder 13 is fixedly connected to the bottom of the flip frame 11, a track 14 is fixedly connected inside the flip frame 11, the output end of the pneumatic cylinder 13 is rotatably connected to the roller 16 through a short pin shaft 15, a connecting rod 17 is provided on one side of the roller 16, one end of the connecting rod 17 is rotatably connected to the output end of the pneumatic cylinder 13 through the short pin shaft 15, the other end of the connecting rod 17 is rotatably connected to one side of the connecting frame 12 through a long pin shaft 18, and the other side of the connecting frame 12 is rotatably connected to the flip frame 11 through the long pin shaft 18.
[0025] The setting of the carrying plate 4 is convenient for the placement of electromechanical parts. The surface of the carrying plate 4 is provided with protective grooves to increase the stability of the workpiece placement. The output end of the pneumatic cylinder 13 is extended, thereby driving the roller 16 to slide in the track 14, thereby driving one end of the connecting rod 17 to move through the connection of the short pin shaft 15, and then the other end of the connecting rod 17 pushes the connecting frame 12 to move through the long pin shaft 18. One side of the connecting frame 12 is rotatably connected to the flip frame 11 through the long pin shaft 18, so that the connecting frame 12 drives the clamping block 5 fixedly connected to one side thereof to move, so that the clamping block 5 rotates to be parallel to the carrying plate 4, and the electromechanical parts are fixed under the clamping and fixing action of the clamping block 5.
[0026] A brake motor 6 is provided on one side of the clamping block 5, and a slider 7 is fixedly connected to one side of the brake motor 6. A limit rod 8 is provided in the sliding sleeve inside the slider 7, and a movable block 9 is installed on one side of the limit rod 8. A water tank frame 10 is provided on one side of the movable block 9. A rigid spring 19 is provided on the outer ring surface of the limit rod 8, and one end of the rigid spring 19 is fixedly connected to the inner cavity of the water tank frame 10, and the other side of the rigid spring 19 is fixedly connected to the slider 7, one end of the limit rod 8 is fixedly connected to the inner cavity of the water tank frame 10, and the other end of the limit rod 8 is fixedly connected to the fixed column 20. One side of the movable block 9 is connected to The slider 7 is fixedly connected, an arc groove 21 is provided at the bottom of the movable block 9, the bottom of the movable block 9 is slidably connected to the outer wall of the water tank frame 10, a sliding sleeve is provided with a slide rod 22 in the arc groove 21, and a rotating plate 23 is provided on one side of the slide rod 22, one end of the rotating plate 23 is fixedly connected to the slide rod 22, and the other end of the rotating plate 23 is fixedly sleeved with a rotating shaft 24, one end of the rotating shaft 24 is rotatably sleeved in the water tank frame 10, and the other end of the rotating shaft 24 is fixedly sleeved on the output end of the driving motor 25, and one side of the driving motor 25 is fixedly connected to the outer wall of the water tank frame 10.
[0027] By starting the driving motor 25, the output end of the driving motor 25 is fixedly sleeved on one end of the rotating shaft 24, and the other end of the rotating shaft 24 is rotatably sleeved in the water tank frame 10, thereby driving the rotating shaft 24 to rotate, and the middle part of the rotating shaft 24 is fixedly sleeved in one end of the rotating plate 23, thereby driving the rotating plate 23 to rotate, and the other end of the rotating plate 23 is fixedly connected with a sliding rod 22, and the sliding connection between the sliding rod 22 and the arc groove 21 drives the movable block 9 to move, and the movable block 9 drives the slider 7 to move on the limit rod 8, and then drives the bearing plate 4 to the water tank frame 10. The tank frame 10 moves inside to facilitate welding of the welding gun 3. The output end of the brake motor 6 is fixedly sleeved in the flip frame 11. By starting the two brake motors 6 at the same time, the brake motor 6 drives the flip frame 11 to flip, so that the carrier plate 4 welded and fixed to the flip frame 11 is flipped, and finally the electromechanical components fixed on the carrier plate 4 are turned over, and then the two brake motors 6 are started at the same time to make the carrier plate 4 move toward the inside of the water tank frame 10 again, so as to complete the welding of the other side of the electromechanical components, and then complete the welding of the two electromechanical components as a whole.
[0028] During actual use, the adjusting cylinder 2, welding gun 3, brake motor 6, pneumatic cylinder 13 and driving motor 25 are all electrically connected to the external terminal control device. First, the operator places two electromechanical components on the carrier plate 4, and extends the output end of the pneumatic cylinder 13 to drive the roller 16 to slide in the track 14, thereby driving one end of the connecting rod 17 to move through the connection of the short pin shaft 15, and then the other end of the connecting rod 17 pushes the connecting frame 12 to move through the long pin shaft 18. One side of the connecting frame 12 is rotatably connected to the flip frame 11 through the long pin shaft 18, so that the connecting frame 12 drives the clamping block 5 fixedly connected to one side thereof to move, so that the clamping block 5 rotates to be parallel to the carrier plate 4, and fixes the electromechanical components under the clamping and fixing action of the clamping block 5, and then passes By extending the regulating cylinder 2, the welding gun 3 is driven to move downward, so that the bottom of the welding gun 3 and the top position of the electromechanical component are at the same horizontal plane, and then the driving motor 25 is started, and the driving motor 25 drives the rotating shaft 24 fixedly connected to its output shaft to rotate, and the middle part of the rotating shaft 24 is fixedly sleeved in one end of the rotating plate 23, thereby driving the rotating plate 23 to rotate, and the other end of the rotating plate 23 is fixedly connected with a sliding rod 22, and the sliding connection between the sliding rod 22 and the arc groove 21 drives the movable block 9 to move, and the movable block 9 drives the slider 7 to move on the limit rod 8, and then drives the bearing plate 4 to move toward the inside of the water tank frame 10, so that the welding gun 3 welds one side of the two electromechanical components. After the welding is completed, the bearing plate 4 is moved under the action of the rigid spring 19. Reset, when it is necessary to turn over and weld the electromechanical parts, by starting the two brake motors 6 at the same time, the brake motor 6 drives the flip frame 11 to flip, so that the carrier plate 4 welded and fixed to the flip frame 11 is flipped, and finally the electromechanical parts fixed on the carrier plate 4 are turned over, and the welding gun 3 is driven to move downward by adjusting the extension of the cylinder 2, so that the bottom of the welding gun 3 and the top position of the electromechanical parts are at the same horizontal plane, and then the drive motor 25 is started, and the drive motor 25 drives the rotating shaft 24 fixedly connected to its output shaft to rotate, and the middle part of the rotating shaft 24 is fixedly sleeved in one end of the rotating plate 23, thereby driving the rotating plate 23 to rotate, and the other end of the rotating plate 23 is fixedly connected with the sliding rod 22, through the sliding connection between the sliding rod 22 and the arc groove 21 , driving the movable block 9 to move, the movable block 9 thereby drives the slider 7 to move on the limiting rod 8, and then drives the bearing plate 4 to move into the water tank frame 10, so that the welding gun 3 welds the other side of the two electromechanical components, and then the bearing plate 4 is reset again by the rigid spring 19, thereby completing the welding of the two electromechanical components as a whole. When it is necessary to cool down the electromechanical components that have been welded, water is added to the inner cavity of the water tank frame 10 in advance. A booster electric nozzle is fixedly installed on one side of the water tank frame 10, which is connected between the electric booster nozzle and the water tank frame 10 through a connecting hose, and the water is sprayed out through the electric booster nozzle, and finally the water is sprayed onto the electromechanical components that have been welded. At the same time, a filter is fixedly installed at the bottom of the water tank frame 10 to prevent waste chips from entering the water.This can achieve the effect of water recycling.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A welding device for electromechanical installation, comprising a welding device body (1), characterized in that: An adjusting cylinder (2) is arranged on the top of the welding device body (1); a welding gun (3) is fixedly connected to the output end at the bottom of the adjusting cylinder (2); a bearing plate (4) is arranged on the lower side of the welding gun (3); and pressing blocks (5) are installed on the upper sides of both sides of the bearing plate (4); A brake motor (6) is arranged on one side of the clamping block (5), a slider (7) is fixedly connected to one side of the brake motor (6), a limit rod (8) is provided in a sliding sleeve inside the slider (7), a movable block (9) is installed on one side of the limit rod (8), and a water tank frame (10) is arranged on one side of the movable block (9).
2. A welding device for electromechanical installation according to claim 1, characterized in that: The bottom of the regulating cylinder (2) is fixedly mounted on the top of the water tank frame (10); a group of two supporting plates (4) are provided and are symmetrically arranged about the central plane of the water tank frame (10); one side of the supporting plate (4) is welded and fixed to the turning frame (11); and one side of the turning frame (11) is fixedly sleeved on the output end of the brake motor (6).
3. A welding device for electromechanical installation according to claim 2, characterized in that: One side of the upper surface of the pressing block (5) is fixedly connected to the connecting frame (12); the bottom of the turning frame (11) is fixedly connected to a pneumatic cylinder (13); a track (14) is fixedly connected inside the turning frame (11); the output end of the pneumatic cylinder (13) is rotatably connected to a roller (16) via a short pin shaft (15); and a connecting rod (17) is provided on one side of the roller (16).
4. A welding device for electromechanical installation according to claim 3, characterized in that: One end of the connecting rod (17) is rotatably connected to the output end of the pneumatic cylinder (13) through a short pin shaft (15), and the other end of the connecting rod (17) is rotatably connected to one side of the connecting frame (12) through a long pin shaft (18), and the other side of the connecting frame (12) is rotatably connected to the flip frame (11) through the long pin shaft (18).
5. A welding device for electromechanical installation according to claim 4, characterized in that: The outer ring surface of the limit rod (8) is provided with a rigid spring (19), one end of the rigid spring (19) is fixedly connected to the inner cavity of the water tank frame (10), the other side of the rigid spring (19) is fixedly connected to the slider (7), one end of the limit rod (8) is fixedly connected to the inner cavity of the water tank frame (10), and the other end of the limit rod (8) is fixedly connected to the fixing column (20).
6. A welding device for electromechanical installation according to claim 5, characterized in that: One side of the movable block (9) is fixedly connected to the slider (7); an arc-shaped groove (21) is provided at the bottom of the movable block (9); the bottom of the movable block (9) is slidably connected to the outer wall of the water tank frame (10); a sliding rod (22) is slidably sleeved in the arc-shaped groove (21); and a rotating plate (23) is provided at one side of the sliding rod (22).
7. A welding device for electromechanical installation according to claim 6, characterized in that: One end of the rotating plate (23) is fixedly connected to the slide bar (22), and the other end of the rotating plate (23) is fixedly sleeved with a rotating shaft (24). One end of the rotating shaft (24) is rotatably sleeved in the water tank frame (10), and the other end of the rotating shaft (24) is fixedly sleeved on the output end of the driving motor (25). One side of the driving motor (25) is fixedly connected to the outer wall of the water tank frame (10).