Foam molding machine

By designing the transit channel and installation groove in the foam forming machine and separating the heating and cooling stations, the problem that the residual heat of the heating plate affects the cooling speed of the cooling plate is solved. Through the coordination of the mold installation frame and the installation groove, the precise positioning and stable transport of the mold are achieved, and the mold quality and efficiency are improved.

CN222712654UActive Publication Date: 2025-04-04DONGGUAN TIANHONG INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421439840.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-04-04
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

In existing foam forming machines, the residual temperature of the heating plate affects the cooling rate of the cooling plate, and the lack of a mold positioning structure causes the mold to shake during the push process, affecting the molding effect.

Method used

Design the transit channel and installation groove, separate the heating station and the cooling station to avoid the residual heat of the heating plate affecting the cooling plate; set up a matching structure between the mold installation frame and the installation groove between the upper and lowering stations, transfer stations, heating stations and cooling stations to achieve fully automatic and accurate transfer and positioning of the mold.

Benefits of technology

The problem that the residual heat of the heating plate affects the cooling speed of the cooling plate is effectively solved, and the cooling efficiency is improved. Through the coordination of the mold installation frame and the installation groove, the shaking of the mold during the conveying process is avoided, and the processing quality and efficiency are improved.

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Abstract

The utility model discloses a foaming molding machine, comprising a frame, a loading and unloading station, a transfer station, a heating station, a cooling station and a transfer channel; the loading and unloading station comprises a first driving device and a material moving plate; the first driving device drives the material moving plate to move back and forth between the loading and unloading station and the transfer channel; the transfer station comprises a conveying mechanism that can move back and forth and a lifting mechanism that drives the conveying mechanism to move up and down, so that the conveying mechanism is connected back and forth between the transfer channel, the heating station and the cooling station; through the design of the transfer channel, the heating station and the cooling station are separated to prevent the residual temperature of the heating plate from affecting the cooling speed of the cooling plate.
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Description

Technical Field

[0001] The utility model relates to the field of foaming molding machines, in particular to a foaming molding machine. Background Art

[0002] The midsole of the shoe sole is divided into traditional midsole, IP injection midsole and supercritical nitrogen foaming midsole. The traditional midsole is usually formed by a secondary foaming molding machine, that is, the granular raw materials are introduced into the mold and foamed once on a small foam machine to produce a blank, and then the finished midsole is formed by a secondary foaming molding machine.

[0003] CN208497493U discloses a fully automatic vacuum midsole secondary foaming molding machine, which comprises a frame and a middle template arranged in the middle of the frame, wherein the upper and lower sides of the middle template are respectively provided with a vulcanization heating device and a cooling device, a vacuum device on the frame for covering the vulcanization heating device, the vacuum device comprising an upper vacuum cover that can move up and down and a lower vacuum cover arranged on the middle template and surrounding the circumference of the lower heating plate, at least one third driving device for driving the upper vacuum cover to move up and down is arranged on the circumference of the first driving device on the frame, and the upper vacuum cover is respectively provided with a first through hole and a second through hole for vacuuming and breaking the vacuum; the vulcanization heating device and the cooling device are respectively used to realize the vulcanization heating of the processing material and the heat dissipation cooling after heating: however, when the vulcanization heating device stops heating, since the residual temperature of the heating plate is still very high, the design of the heating plate of the lower vulcanization heating device and the upper cooling plate of the cooling device are fitted, resulting in the residual heat of the heating plate affecting the cooling speed of the cooling plate, thereby affecting the cooling efficiency of the cooling plate;

[0004] Secondly, there is a lack of mold positioning structure on the middle template, vulcanization heating device and cooling device, which causes the mold to shake during the pushing process and the mold hot pressing process, causing the mold placement position to easily shift during the pressing process, affecting the molding effect.

[0005] Therefore, it is necessary to study a new technical solution to solve the above problems. Utility Model Content

[0006] In view of this, the utility model aims to solve the deficiencies in the prior art, and its main purpose is to provide a foaming molding machine, which, through the design of a transfer channel and a mounting groove, effectively solves the problem of the existing fitting design of the heating plate and the cooling plate, which causes the residual heat of the heating plate to affect the cooling speed of the cooling plate.

[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0008] A foaming molding machine comprises a frame and a loading and unloading station, a transfer station, a heating station and a cooling station arranged on the frame; the loading and unloading station is located at the front side of the frame, and the transfer station is located at the rear side of the frame; the heating station and the cooling station are arranged on the frame in sequence from top to bottom;

[0009] A transfer channel is also provided between the heating station and the cooling station; the transfer channel is connected between the loading and unloading stations and the transfer station;

[0010] The loading and unloading station is provided with a mold installation frame, a first driving device and a material moving plate; the mold installation frame is arranged on the material moving plate, and the first driving device drives the material moving plate to move back and forth between the loading and unloading station and the transfer channel; the transfer station is provided with a conveying mechanism that can move back and forth and a lifting mechanism that drives the conveying mechanism to move up and down, so that the conveying mechanism is connected back and forth between the transfer channel, the heating station and the cooling station.

[0011] As a preferred solution, the first driving device moves the material transfer plate into the transfer channel; the transporting mechanism moves the mold installation frame out and cooperates with the lifting mechanism to transfer the mold installation frame to the heating station for heating treatment; after the heating treatment is completed, the transporting mechanism takes out the mold installation frame and cooperates with the lifting mechanism to transport the mold installation frame to the cooling station for cooling treatment; after the cooling treatment, the mold installation frame returns to the transfer station and is transported to the transfer channel with the cooperation of the transporting mechanism and the lifting mechanism, and the material transfer plate moves the mold installation frame after cooling to the loading and unloading station.

[0012] As a preferred solution, the loading and unloading station is also provided with a support plate, a first rack, a first guide rod, a first transmission gear and a bearing sliding member for cooperating with the first guide rod; the support plate is fixed on the frame, the first rack is installed on the lower end of the material moving plate, and the first rack has a first toothed belt extending along the front and rear direction; the first guide rod is installed on the frame through the support frame; the bearing sliding member can move back and forth along the first guide rod and is arranged at the lower end of the material moving plate; the output end of the first driving device is connected to the first transmission gear, the first transmission tooth portion of the first transmission gear is meshed with the first toothed belt, and driven by the first driving device, the material moving plate is driven to move back and forth along the length direction of the first toothed belt.

[0013] As a preferred solution, the mold mounting frame is provided with a mounting portion and a positioning portion; the material transfer plate is provided with a mounting groove for cooperating with the mounting portion; the mold mounting frame is arranged on the material transfer plate through the cooperation of the mounting portion and the mounting groove, and the design of the mounting groove is utilized to realize fully automatic and precise transfer and positioning of the mold mounting frame during transfer, and the conveying is stable and reliable, thus avoiding shaking of the mold mounting frame during the conveying process, which is beneficial to improving the processing quality.

[0014] As a preferred solution, the mold mounting frame includes an elastic latch, horizontal plates arranged opposite to each other front and back, and vertical plates arranged opposite to each other up and down, the horizontal plates are respectively connected to the vertical plates to enclose and form a mounting position; the horizontal plates are each provided with a latch hole, the elastic latch is movably inserted into the latch hole, and the elastic latch has a locking end, a connecting end and a control end, the locking end is exposed outside the horizontal plate, the control end passes through the latch hole and extends into the mounting position, the front and rear ends of the connecting end are respectively connected to the locking end and the control end, the connecting end is sleeved with a retaining spring and an elastic reset member, the retaining spring is close to the inner side of the horizontal plate, so that the elastic reset member is restrained between the latch hole and the retaining spring, and the design of the elastic latch is more convenient and quick than the screw locking method, and the positioning support is stable, and the design of the elastic latch makes it adaptable to molds of various specifications, and the tightness of the elastic latch only needs to be adjusted according to the size of the mold.

[0015] As a preferred solution, the heating station is also provided with an upper fixed frame, a first upper cross frame, an upper heating plate, a lower heating plate, a first lower cross frame and a second driving device, the upper fixed frame is arranged on the first lower cross frame, the upper fixed frame has a accommodating cavity, the first upper cross frame and the first lower cross frame are respectively arranged on the frame at intervals, and the first lower cross frame is located above the transfer channel; the upper heating plate is installed on the first upper cross frame, and the second driving device drives the upper heating plate to move back and forth up and down; the lower heating plate is arranged in the accommodating cavity; the upper heating plate and the lower heating plate are arranged relatively spaced apart from each other up and down and enclose to form a thermal processing space.

[0016] As a preferred embodiment, the upper heating plate and the lower heating plate both include a first plate body, a second plate body and a graphene heating element. A mounting groove is recessed on the first plate body or the second plate body, and the graphene heating element is installed in the mounting groove. The first plate body and the second plate body are assembled up and down so that the graphene heating element is encapsulated between the first plate body and the second plate body.

[0017] As a preferred solution, the cooling station also includes a lower fixed frame, a second upper cross frame, an upper cooling plate, a lower cooling plate, a second lower cross frame and a third driving device, the lower fixed frame has an installation cavity, the second upper cross frame and the second lower cross frame are respectively arranged on the frame, the upper cooling plate is arranged on the second upper cross frame, and the lower cooling plate is arranged in the installation cavity; the upper cooling plate and the lower cooling plate are arranged at a relative interval up and down and enclose a cold processing space, and the third driving device drives the lower cooling plate to move back and forth up and down.

[0018] As a preferred solution, the transport mechanism includes a moving frame, a mounting plate, a second rack, a first slider assembly, a second transmission gear, a fourth driving device and a transport frame for transporting the mold mounting frame; the moving frame can be movably arranged on the lifting mechanism back and forth; the transport frame can be movably arranged on the moving frame back and forth, and the first slider assembly and the second rack are arranged on the moving frame; the mounting plate is arranged on the sliding assembly and connected to the transport frame; the transport frame is also provided with a positioning groove for cooperating with the positioning portion of the mold mounting frame;

[0019] The second rack has a second toothed belt extending in the front-to-back direction, the fourth driving device is arranged on the mounting plate, and the output end of the fourth driving device is connected to the second transmission gear; the second transmission tooth portion of the second transmission gear is meshed with the second toothed belt, and driven by the fourth driving device, the transport frame is driven to move back and forth along the length direction of the second toothed belt.

[0020] As a preferred solution, the lifting mechanism includes a slide bar assembly, a pulley assembly, a tooth plate and a gear transmission assembly; the slide bar assembly is installed on the frame; the pulley assembly can move up and down along the slide bar; the pulley assembly is connected to the gear transmission assembly through a moving plate;

[0021] The toothed plate has a third toothed belt extending in the up-down direction; the gear transmission assembly includes a connecting rod, a third transmission gear and a gear driving device, the connecting rod is connected to the third transmission gear and is arranged on the movable plate, the third transmission tooth portion of the third transmission gear is meshed with the third toothed belt, and the output end of the gear driving device is connected to the fourth transmission gear; the fourth transmission tooth portion of the fourth transmission gear is meshed with the third transmission tooth portion, and driven by the gear driving device, the movable plate is driven to move along the length direction of the third toothed belt, so as to link the pulley assembly to move back and forth along the length direction of the slide rod assembly.

[0022] Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical scheme that it mainly separates the heating station and the cooling station through the design of the transfer channel to avoid the residual temperature of the heating plate affecting the cooling rate of the cooling plate; finally, through the coordination between the loading and unloading stations, the transfer station, the heating station and the cooling station, automatic transportation, heating and cooling of the processed products are formed, and its structural design is simple and the processing efficiency is high.

[0023] In order to more clearly illustrate the structural features and functions of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a first stereogram of an embodiment of the utility model;

[0025] Figure 2 It is a side view of an embodiment of the utility model;

[0026] Figure 3 It is a second stereogram of an embodiment of the utility model;

[0027] Figure 4 It is a third stereogram of an embodiment of the utility model;

[0028] Figure 5 It is a fourth stereogram of an embodiment of the utility model;

[0029] Figure 6 It is a structural diagram of the transport mechanism of the embodiment of the utility model;

[0030] Figure 7 It is a cross-sectional view of the heating plate in the embodiment of the utility model;

[0031] Figure 8 It is a cross-sectional view of the first plate body of the embodiment of the utility model;

[0032] Fig. 9 This is a structural diagram of a mold installation frame according to an embodiment of the utility model;

[0033] Fig.10 It is a cross-sectional view of the mold installation frame of the embodiment of the utility model.

[0034] Description of the accompanying drawings:

[0035] 10. Rack 20. Controller

[0036] 30. Loading and unloading station 40. Transfer channel

[0037] 31. First driving device 32. Material transfer plate

[0038] 33. Support plate 34. First rack

[0039] 341, first toothed belt

[0040] 35. First guide rod 36. First transmission gear

[0041] 361, first transmission gear

[0042] 37. Bearing sliding part 38. Support frame

[0043] 50. Heating station

[0044] 51. Upper fixed frame 52. First upper horizontal frame

[0045] 53. Upper heating plate 54. Lower heating plate

[0046] 541, first plate 542, second plate

[0047] 543. Graphene heating element 544. Mounting groove

[0048] 545, Give Way

[0049] 55. First lower horizontal frame 56. Trigger assembly

[0050] 57. Second driving device 58. Hot processing space

[0051] 60. Cooling station 61. Lower fixed frame

[0052] 62. Second upper horizontal frame 63. Upper cooling plate

[0053] 64. Lower cooling plate 65. Second lower horizontal frame

[0054] 66. Third driving device 67. Cold working space

[0055] 70. Transfer station 71. Transport mechanism

[0056] 72. Lifting mechanism 711. Moving frame

[0057] 712, mounting plate 713, second rack

[0058] 714, first slider assembly 715, second transmission gear

[0059] 716. Fourth driving device 717. Transport rack

[0060] 718, positioning groove 7131, second toothed belt

[0061] 7151, second transmission gear

[0062] 721, slide bar assembly 722, pulley assembly

[0063] 723, tooth plate 724, gear transmission assembly

[0064] 7231, third toothed belt 7241, connecting rod

[0065] 7242, third transmission gear 7243, gear drive device

[0066] 7244, third transmission gear 7245, fourth transmission gear

[0067] 7246, fourth transmission gear portion 7247, moving plate

[0068] 717, second slider assembly 7171, guide rail

[0069] 7172、Slider

[0070] 80. Mold installation frame 81. Positioning unit

[0071] 82. Installation portion 83. Elastic latch

[0072] 84, horizontal board 85, vertical board

[0073] 851, pin hole 831, locking end

[0074] 832, connection end 833, control end

[0075] 834. Elastic reset element

[0076] 90. Mounting slot. DETAILED DESCRIPTION

[0077] Please refer to Figures 1 to 10 As shown, it shows the specific structure of an embodiment of the utility model.

[0078] In the description of the present invention, it should be noted that directional words such as the terms "up", "down", "front", "back", "left", "right", etc., which indicate directions and positional relationships, are based on the directions or positional relationships shown in the drawings or during normal wearing and use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and cannot be understood as limiting the specific protection scope of the present invention.

[0079] A foaming molding machine includes a frame 10.

[0080] The rack 10 is provided with a loading and unloading station 30, a transfer station 70, a heating station 50 and a cooling station 60; the loading and unloading station 30 is located at the front side of the rack 10, and the transfer station 70 is located at the rear side of the rack 10; the heating station 50 and the cooling station 60 are sequentially arranged on the rack 10 from top to bottom. The controller 20 can also be arranged on the side of the rack 10; the loading and unloading station 30, the transfer station 70, the heating station 50 and the cooling station 60 are all connected to the controller 10.

[0081] The loading and unloading station 30 is provided with a first driving device 31 and a material shifting plate 32 for installing and conveying the mold mounting frame 80; the material shifting plate 32 can be movably arranged on the frame 10 back and forth, and the first driving device 31 drives the material shifting plate 32 to move back and forth between the loading and unloading station 30 and the transfer channel 40; wherein, the first driving device 31 is connected to the controller 20; the material shifting plate 32, the heating station 50 and the cooling station 60 are all provided with mounting grooves 90 for cooperating with the mounting portion 82 of the mold mounting frame 80; preferably, the upper frame body 51 and the lower frame body 61 are both provided with mounting grooves 90 for cooperating with the mounting portion 82 of the mold mounting frame 80, and the design of the mounting grooves on the material shifting plate, the heating station and the cooling station can realize fully automatic and precise transfer and positioning of the mold mounting frame during transfer, hot pressing and cooling, and the conveying is stable and reliable, avoiding the shaking of the mold mounting frame during the conveying, hot pressing and cooling process, which is beneficial to improving the processing quality.

[0082] Preferably, the loading and unloading station 30 is also provided with a support plate 33, a first rack 34, a first guide rod 35, a first transmission gear 36 and a bearing sliding member 37 for cooperating with the first guide rod 35; the support plate 33 is fixed on the frame 10, the first rack 34 is installed on the lower end of the material moving plate 32, and the first rack 34 has a first toothed belt 341 extending along the front and rear direction; the first guide rod 35 is installed on the frame 10 through a support frame 38; the bearing sliding member 37 can move back and forth along the first guide rod 35 and is arranged at the lower end of the material moving plate 32; the output end of the first driving device 31 is connected to the first transmission gear 36, the first transmission tooth portion 361 of the first transmission gear 36 is meshed with the first toothed belt 341, and under the drive of the first driving device 31, the material moving plate 32 is driven to move back and forth along the length direction of the first toothed belt 341.

[0083] A transfer channel 40 is further provided between the heating station 50 and the cooling station 60; the transfer channel 40 is connected between the loading and unloading station 30 and the transfer station 70; specifically, the loading and unloading station 30 is located at the front side of the transfer channel 40, the heating station 50 is arranged above the transfer channel 40, and the cooling station 60 is arranged below the transfer channel 40;

[0084] Preferably, the heating station 50 is further provided with an upper fixing frame 51, a first upper horizontal frame 52, an upper heating plate 53, a lower heating plate 54, a first lower horizontal frame 55, a trigger assembly 56 and a second driving device 57, the upper fixing frame 51 is arranged on the first lower horizontal frame 55, the upper fixing frame 51 has a receiving cavity, the first upper horizontal frame 52 and the first lower horizontal frame 55 are respectively arranged on the frame 10 at intervals, and the first lower horizontal frame 55 is located above the transfer channel 40;

[0085] The upper heating plate 53 and the trigger assembly are installed on the first upper horizontal frame 52, and the second driving device 57 drives the upper heating plate 53 to move up and down; the lower heating plate 54 is arranged in the accommodating cavity; the upper heating plate 53 and the lower heating plate 54 are arranged relative to each other in the upper and lower directions and enclose a thermal processing space 58.

[0086] The upper heating plate 53 and the lower heating plate 54 both include a first plate 541, a second plate 542 and a graphene heating element 543. The first plate 541 or the second plate 542 is provided with a mounting groove 544, and the graphene heating element 543 is mounted in the mounting groove 544. The first plate 5441 and the second plate 542 are assembled up and down, so that the graphene heating element 543 is encapsulated between the first plate 541 and the second plate 542. Compared with the heat pipe heat transport method, the flat plate design of the graphene heating element increases the heat conduction contact surface and is easier to use and maintain.

[0087] The first plate 541 and the second plate 542 are both provided with interconnected locking holes and connecting holes. The first plate 541 and the second plate 542 are connected by locking pieces passing through the locking holes in sequence; the connecting holes are used for connecting the second driving device. Preferably, the first plate 541 and the second plate 542 are made of metal. Preferably, the first plate 541 and the second plate 542 are both aluminum plates or aluminum alloy plates.

[0088] The first plate body 541 has a first upper connection surface and a first lower connection surface, and the second plate body 542 has a second upper connection surface and a second lower connection surface; the installation groove 544 is recessed on the first lower connection surface or the second lower connection surface. One side of the installation groove 544 has a clearance opening 545, and the clearance opening is connected to the assembly position. The clearance opening is used for the connection lead port of the graphene heating element to extend out.

[0089] The graphene heating element 543 is connected to the trigger component 56, and the trigger component 56 is used to control the operation of the graphene heating element 543; the second driving device 57 and the trigger component 56 are connected to the controller 20;

[0090] In this embodiment, the upper heating plate 53 or the lower heating plate 54 is provided with a graphene heating element 543, or both the upper heating plate 53 and the lower heating plate 54 are provided with a graphene heating element 543. The corresponding number can be installed according to actual needs, and the structural design of the upper heating plate 53 and the lower heating plate 54 is utilized to generate heat through the graphene heating element 543. With the help of the good thermal conductivity of graphene, it is safer to use. The flat-plate design increases the thermal contact surface, has high electric heat conversion efficiency, long service life, fast heating speed, and fast temperature control speed. Compared with the heat transport method of heat pipes, the design of this graphene heating element 543 is easier to replace during use and maintenance.

[0091] Among them, before the heating treatment, the molding cavity of the mold is evacuated by a vacuum device according to the set time to make the molding cavity in a vacuum state; after the heating treatment, the pressure is released. The vacuuming and pressure release are well-known technologies in the field and will not be elaborated here.

[0092] Preferably, the cooling station 60 is also provided with a lower fixed frame 61, a second upper cross frame 62, an upper cooling plate 63, a lower cooling plate 64, a second lower cross frame 65 and a third driving device 66, the lower fixed frame 61 has an installation cavity, the second upper cross frame 62 and the second lower cross frame 65 are respectively arranged on the frame 10, the upper cooling plate 63 is arranged on the second upper cross frame 62, and the lower cooling plate 64 is arranged in the installation cavity; the upper cooling plate 63 and the lower cooling plate 64 are arranged at a relative interval up and down and enclose a cold processing space 67, the third driving device 66 drives the lower cooling plate 64 to move back and forth up and down, and the third driving device 66 is connected to the controller 20.

[0093] The transfer station 70 is provided with a transport mechanism 71 that can move back and forth and a lifting mechanism 72 that drives the transport mechanism 71 to move up and down, so that the transport mechanism 71 is connected back and forth between the transfer channel 40, the heating station 50 and the cooling station 60; the transport mechanism 71 is provided with a positioning groove 718 for cooperating with the positioning part;

[0094] Preferably, the transport mechanism 71 includes a moving frame 711, a mounting plate 712, a second rack 713, a first slider assembly 714, a second transmission gear 715, a fourth driving device 716 and a transport frame 717 for transporting the mold mounting frame 80; the moving frame 711 can be movably arranged on the lifting mechanism 72 back and forth; the transport frame 717 can be movably arranged on the moving frame 711 back and forth, and the first slider assembly 714 and the second rack 713 are arranged on the moving frame 711; the mounting plate 712 is arranged on the sliding assembly and connected to the transport frame 717; the transport frame 717 is also provided with a positioning groove 718 for cooperating with the positioning portion 81 of the mold mounting frame 80;

[0095] During operation, the mold installation frame has been preset on the material transfer plate, and the mold has been preset in the mold installation frame. The mold (upper module) is in an open state, which is convenient for placing the foaming material. The foaming material or the small mold containing the foaming material is first installed in the mold. Then, the loading and unloading station of the first driving device transfers the material transfer plate to the transfer channel; the conveying mechanism moves the mold installation frame (together with the mold) on the material transfer plate in the transfer channel out of the transfer channel and cooperates with the lifting mechanism to transfer the mold installation frame to the heating station for heating treatment; after the heating treatment is completed, the conveying mechanism takes out the mold installation frame and cooperates with the lifting mechanism to transport the mold installation frame to the cooling station for cooling treatment; after the cooling treatment, the mold installation frame returns to the transfer station and is transported to the transfer channel with the cooperation of the conveying mechanism and the lifting mechanism. At this time, the material transfer plate is waiting in the transfer channel, and the material transfer plate moves the mold installation frame after cooling to the loading and unloading station.

[0096] The second rack 713 has a second toothed belt 7131 extending along the front-to-back direction, the fourth driving device 716 is arranged on the mounting plate 712, and the output end of the fourth driving device 716 is connected to the second transmission gear 715; the second transmission tooth portion 7151 of the second transmission gear 715 is meshed with the second toothed belt 7131, and driven by the fourth driving device 716, drives the transport frame 717 to move back and forth along the length direction of the second toothed belt 7131. The mode of cooperation between the transmission gear and the toothed belt transmission is conducive to improving the smoothness of operation and reducing vibration and noise, and plays a role in significantly improving the operating efficiency and quality.

[0097] Preferably, the lifting mechanism 72 includes a slide bar assembly 721, a pulley assembly 722, a tooth plate 723 and a gear transmission assembly 724; the slide bar assembly 721 is installed on the frame 10; the pulley assembly 722 can move up and down along the slide bar; the pulley assembly 722 is connected to the gear transmission assembly 724 through a moving plate 7247;

[0098] The toothed plate 723 has a third toothed belt 7231 extending in the up-down direction; the gear transmission assembly 724 includes a connecting rod 7241, a third transmission gear 7242 and a gear driving device 7243, the connecting rod 7241 is connected to the third transmission gear 7242 and is arranged on the movable plate 7247, the third transmission tooth portion 7244 of the third transmission gear 7242 is meshed with the third toothed belt 7231, and the output end of the gear driving device 7243 is connected to the fourth transmission gear 7245; the fourth transmission tooth portion 7246 of the fourth transmission gear 7245 is meshed with the third transmission tooth portion 7244, and driven by the gear driving device 7243, the movable plate 7247 is driven to move along the length direction of the third toothed belt 7231, so as to link the pulley assembly 722 to move back and forth along the length direction of the slide bar assembly 721; the gear driving device 7243 is connected to the controller 20.

[0099] Preferably, the lifting mechanism 72 also includes a second slider assembly 717, which includes a guide rail 7171 and a sliding block 7172. The guide rail 7171 is arranged on the frame 10 and is located on the side of the gear plate 723. The guide rail 7171 is extended in the up and down directions. One end of the sliding block 7172 is slidably connected to the guide rail 7171, and the other end of the sliding block 7172 is connected to the moving frame 711.

[0100] The outside of the mold mounting frame 80 has a positioning portion 81 and a mounting portion 82 extending frontward and rearward and connected to each other, and the mold mounting frame 80 is arranged on the material shifting plate 32 through the mounting portion 82 in cooperation with the mounting groove 90 of the material shifting plate; the mold mounting frame 80 is used to place a mold filled with foaming material; preferably, the mold mounting frame 80 includes an elastic latch 83, a horizontal plate 84 arranged opposite to each other frontward and rearward, and a vertical plate 85 arranged opposite to each other up and down, and the horizontal plate 84 is respectively connected to the vertical plate 85 to enclose and form a mounting position; the mounting position is used for the installation of the mold.

[0101] The horizontal plate 84 is provided with a latch hole 851, and the elastic latch 83 is movably inserted into the latch hole. The positioning portion 81 and the mounting portion 82 are arranged on the vertical plate 85, and the elastic latch 83 has a locking end 831, a connecting end 832 and a control end 833. The locking end 831 is exposed outside the horizontal plate 84, and the control end 833 passes through the latch hole 851 and extends into the mounting position. The front and rear ends of the connecting end 832 are respectively connected to the locking end 831 and the control end 833. A retaining spring and an elastic return member 834 are sleeved on the connecting end 832. The retaining spring is close to the inner side of the horizontal plate 84, so that the elastic return member 834 is bound between the latch hole 851 and the retaining spring. Compared with the screw locking method, the design of the elastic latch 83 makes the replacement of the mold more convenient and quick, and the positioning support is stable, so that it can adapt to molds of various specifications, and it only needs to adjust the tightness of the elastic latch according to the size of the mold.

[0102] The general working process of the utility model is described in detail below:

[0103] During operation, the mold installation frame has been preset on the material transfer plate, and the mounting portion 82 of the mold installation frame 80 is used to cooperate with the mounting groove 90 of the material transfer plate 32 for positioning; moreover, the mold has been preset in the mold installation frame, and the mold is in an open state, and the foaming material is first installed in the foaming cavity of the lower mold;

[0104] Next, the first driving device transfers the material transfer plate to the transfer channel; the transport frame moves toward the transfer channel under the drive of the fourth driving device 716 to move the mold installation frame (together with the mold) on the material transfer plate in the transfer channel out of the transfer channel. At this time, the mold installation frame (together with the mold) is located on the transport frame, and the mold installation frame is positioned by the positioning portion 81 and the positioning groove 718.

[0105] Next, the gear driving device 7243 drives the moving plate 7247 to move along the third toothed belt 7231, so as to link the pulley assembly 722 to move upward along the slide bar assembly 721, thereby driving the moving frame 711 to move to the rear of the heating station 50. Then, the fourth driving device 716 drives the transport frame to move toward the heating station 50, so as to transfer the mold installation frame (together with the mold) into the heating station. At this time, the mounting portion 82 of the mold installation frame is positioned in cooperation with the mounting groove 90 of the upper fixed frame 51, and then the heating treatment is performed.

[0106] After the heating treatment is completed, the fourth driving device 716 drives the transport frame to move toward the heating station 50, takes out the mold installation frame and cooperates with the lifting mechanism to transport the mold installation frame to the rear of the cooling station; then the fourth driving device 716 drives the transport frame to move toward the cooling station to transfer the mold installation frame (together with the mold) after the heating treatment is completed to the cooling station. At this time, the mounting portion 82 of the mold installation frame is positioned in cooperation with the mounting groove 90 of the lower fixed frame, and then the cooling treatment is performed; at this time, the transport mechanism withdraws from the heating station;

[0107] After cooling, the mold installation frame returns to the transfer station and is transported to the transfer channel under the cooperation of the handling mechanism and the lifting mechanism. At this time, the material transfer plate is waiting in the transfer channel, and the material transfer plate moves the mold installation frame after cooling to the loading and unloading station.

[0108] The design focus of the utility model is that it mainly separates the heating station and the cooling station through the design of the transfer channel to prevent the residual temperature of the heating plate from affecting the cooling rate of the cooling plate; finally, through the coordination between the loading and unloading stations, the transfer station, the heating station and the cooling station, automatic transportation, heating and cooling of the processed products are formed, and the structural design is simple and the processing efficiency is high.

[0109] The above description is only a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any slight modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A foaming molding machine, comprising a frame and a loading and unloading station, a transfer station, a heating station and a cooling station arranged on the frame; the loading and unloading station is located at the front side of the frame, and the transfer station is located at the rear side of the frame; the heating station and the cooling station are arranged on the frame in sequence from top to bottom; characterized in that: A transfer channel is also provided between the heating station and the cooling station; the transfer channel is connected between the loading and unloading stations and the transfer station; The loading and unloading station is provided with a mold installation frame, a first driving device and a material moving plate; the mold installation frame is arranged on the material moving plate, and the first driving device drives the material moving plate to move back and forth between the loading and unloading station and the transfer channel; the transfer station is provided with a conveying mechanism that can move back and forth and a lifting mechanism that drives the conveying mechanism to move up and down, so that the conveying mechanism is connected back and forth between the transfer channel, the heating station and the cooling station.

2. The foaming molding machine according to claim 1, characterized in that: The above-mentioned first driving device transfers the material transfer plate to the transfer channel; the conveying mechanism moves out the mold installation frame and cooperates with the lifting mechanism to transfer the mold installation frame to the heating station for heating treatment; after the heating treatment is completed, the conveying mechanism takes out the mold installation frame and cooperates with the lifting mechanism to transport the mold installation frame to the cooling station for cooling treatment; after the cooling treatment, the mold installation frame returns to the transfer station and is transported to the transfer channel with the cooperation of the conveying mechanism and the lifting mechanism, and the material transfer plate moves the mold installation frame after cooling to the loading and unloading station.

3. The foaming molding machine according to claim 1, characterized in that: The loading and unloading station is also provided with a support plate, a first rack, a first guide rod, a first transmission gear and a bearing sliding member for cooperating with the first guide rod; the support plate is fixed on the frame, the first rack is installed on the lower end of the material moving plate, and the first rack has a first toothed belt extending along the front and rear direction; the first guide rod is installed on the frame through the support frame; the bearing sliding member can move back and forth along the first guide rod and is arranged at the lower end of the material moving plate; the output end of the first driving device is connected to the first transmission gear, the first transmission tooth portion of the first transmission gear is meshed with the first toothed belt, and driven by the first driving device, the material moving plate is driven to move back and forth along the length direction of the first toothed belt.

4. The foaming molding machine according to claim 1, characterized in that: The mold installation frame is provided with an installation portion and a positioning portion; the material transfer plate is provided with an installation groove for matching with the installation portion; the mold installation frame is arranged on the material transfer plate through the matching of the installation portion and the installation groove.

5. The foaming molding machine according to claim 1, characterized in that: The mold installation frame includes an elastic latch, horizontal plates arranged opposite to each other in front and back, and vertical plates arranged opposite to each other in top and bottom, the horizontal plates are respectively connected to the vertical plates to enclose and form a mounting position; the horizontal plates are each provided with a latch hole, the elastic latch is movably inserted into the latch hole, and the elastic latch has a locking end, a connecting end and a control end, the locking end is exposed outside the horizontal plate, the control end passes through the latch hole and extends into the mounting position, the front and rear ends of the connecting end are respectively connected to the locking end and the control end, the connecting end is sleeved with a retaining spring and an elastic reset member, the retaining spring is close to the inner side of the horizontal plate, so that the elastic reset member is bound between the latch hole and the retaining spring.

6. The foaming molding machine according to claim 1, characterized in that: The heating station is also provided with an upper fixed frame, a first upper cross frame, an upper heating plate, a lower heating plate, a first lower cross frame and a second driving device, the upper fixed frame is arranged on the first lower cross frame, the upper fixed frame has a accommodating cavity, the first upper cross frame and the first lower cross frame are respectively arranged on the frame at intervals, and the first lower cross frame is located above the transfer channel; the upper heating plate is installed on the first upper cross frame, and the second driving device drives the upper heating plate to move back and forth up and down; the lower heating plate is arranged in the accommodating cavity; the upper heating plate and the lower heating plate are arranged relatively spaced apart from each other up and down and enclose to form a thermal processing space.

7. The foaming molding machine according to claim 6, characterized in that: The upper heating plate and the lower heating plate both include a first plate body, a second plate body and a graphene heating element. A mounting groove is recessed on the first plate body or the second plate body, and the graphene heating element is installed in the mounting groove. The first plate body and the second plate body are assembled up and down so that the graphene heating element is encapsulated between the first plate body and the second plate body.

8. The foaming molding machine according to claim 1, characterized in that: The cooling station also includes a lower fixed frame, a second upper cross frame, an upper cooling plate, a lower cooling plate, a second lower cross frame and a third driving device, the lower fixed frame has an installation cavity, the second upper cross frame and the second lower cross frame are respectively arranged on the frame, the upper cooling plate is arranged on the second upper cross frame, and the lower cooling plate is arranged in the installation cavity; the upper cooling plate and the lower cooling plate are relatively spaced apart from each other and enclose a cold processing space, and the third driving device drives the lower cooling plate to move back and forth up and down.

9. The foaming molding machine according to claim 1, characterized in that: The transport mechanism includes a moving frame, a mounting plate, a second rack, a first slider assembly, a second transmission gear, a fourth driving device and a transport frame for transporting the mold mounting frame; the moving frame can be movably arranged on the lifting mechanism back and forth; the transport frame can be movably arranged on the moving frame back and forth, and the first slider assembly and the second rack are arranged on the moving frame; the mounting plate is arranged on the sliding assembly and connected to the transport frame; the transport frame is also provided with a positioning groove for matching with the positioning portion of the mold mounting frame; The second rack has a second toothed belt extending in the front-to-back direction, the fourth driving device is arranged on the mounting plate, and the output end of the fourth driving device is connected to the second transmission gear; the second transmission tooth portion of the second transmission gear is meshed with the second toothed belt, and driven by the fourth driving device, the transport frame is driven to move back and forth along the length direction of the second toothed belt.

10. The foaming molding machine according to claim 9, characterized in that: The lifting mechanism includes a slide bar assembly, a pulley assembly, a tooth plate and a gear transmission assembly; the slide bar assembly is installed on the frame; the pulley assembly can move up and down along the slide bar; the pulley assembly is connected to the gear transmission assembly through a moving plate; The toothed plate has a third toothed belt extending in the up-down direction; the gear transmission assembly includes a connecting rod, a third transmission gear and a gear driving device, the connecting rod is connected to the third transmission gear and is arranged on the movable plate, the third transmission tooth portion of the third transmission gear is meshed with the third toothed belt, and the output end of the gear driving device is connected to the fourth transmission gear; the fourth transmission tooth portion of the fourth transmission gear is meshed with the third transmission tooth portion, and driven by the gear driving device, the movable plate is driven to move along the length direction of the third toothed belt, so as to link the pulley assembly to move back and forth along the length direction of the slide rod assembly.

Citation Information

Patent Citations

  • Full -automatic vacuum insole secondary foaming make -up machine

    CN208497493U