A multi-spar cap blade core material processing device

Abstract

The utility model discloses a multi-spar cap blade core material processing device, including a core material module fixture, a filling component, a flip mechanism and a sealing plate component; the core material module fixture is used to clamp and fix the core material module; the core material module fixture is connected to the flip mechanism, and the flip mechanism is used to flip the core material module up and down; the filling component and the sealing plate component are respectively arranged on both sides of the core material module fixture; the sealing plate component is used to seal the two ends of the core material module; the filling component is used to fill the core material module with a foam filling body. The utility model improves the convenience of the overall structure and ensures the overall production efficiency of the core material.

Description

Technical Field

[0001] The utility model relates to the technical field of fan blade core material processing, in particular to a multi-beam cap blade core material processing device. Background Art

[0002] Wind energy is a high-quality renewable energy source, and wind power is an important area of ​​renewable energy development. In the industrial production process of blades, the core material of the blade accounts for most of the total weight of the blade. At present, all core materials need to be processed manually, which affects the processing efficiency. Utility Model Content

[0003] In order to solve the above problems, the utility model provides a multi-spar cap blade core material processing device to improve the convenience of the overall structure and ensure the overall production efficiency of the core material.

[0004] The technical solution of the utility model is: a multi-spar cap blade core material processing device, including a core material module fixture, a filling component, a turnover mechanism and a sealing plate component;

[0005] The core material module clamp is used to clamp and fix the core material module; the core material module clamp is connected to the flip mechanism, and the flip mechanism is used to flip the core material module upside down;

[0006] A filling assembly and a sealing plate assembly are respectively arranged on both sides of the core material module fixture;

[0007] The sealing plate assembly is used to seal the two ends of the core material module; the filling assembly is used to fill the core material module with a foam filling body;

[0008] The filling component includes a foam filling body conveying component and a transfer component; the transfer component is arranged between the foam filling body conveying component and the core material module clamp; the transfer component includes a rotating arm; one end of the rotating arm is fixedly installed on the rotating shaft of the rotating cylinder; the other end is provided with a lifting cylinder; a vacuum suction cup is provided on the piston rod of the lifting cylinder.

[0009] Furthermore, the core material module fixture includes a positioning base plate and a fixing sleeve; the positioning base plate is arranged below the fixing sleeve; a column is arranged on one side of the positioning base plate; the fixing sleeve is installed on the column through a flip mechanism; and an anti-slip gasket is arranged on the inner side of the fixing sleeve.

[0010] Furthermore, the flipping mechanism includes a 180° rotating cylinder.

[0011] Furthermore, the sealing plate assembly includes a vacuum adsorption plate, a rotating arm, a movable plate, a push-pull cylinder, a downward pressure cylinder and a glue groove; the glue groove is arranged on one side of the sealing plate conveying assembly; the sealing plate conveying assembly is located on one side of the core material module clamp, and one end of the rotating arm is fixed on the rotating shaft of the rotating cylinder; the movable plate is slidably connected to the rotating arm, and the rotating arm is provided with a push-pull cylinder for driving the movable plate to reciprocate; the downward pressure cylinder is fixedly installed on the movable plate; the vacuum adsorption plate is installed on the downward pressure cylinder.

[0012] The beneficial effects of the utility model are as follows: the utility model uses a core material module clamp to fix the core material body, then uses a filling component to fill the foam filling body into the core material module, and finally uses a sealing plate component and a flipping mechanism to seal and fix the two ends of the core material without manual operation, thereby improving the overall core material processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0014] Figure 1 It is a side view of this embodiment.

[0015] Figure 2 Schematic diagram of the core material module fixture of this embodiment.

[0016] Figure 3 Schematic diagram of the filling assembly and sealing plate assembly of this embodiment. DETAILED DESCRIPTION

[0017] The technical solution of the utility model will be clearly and completely described below through specific implementation methods.

[0018] refer to Figure 1-Figure 3 , is a multi-spar cap blade core material processing device of this embodiment, including a core material module fixture 1, a filling component 2, a turning mechanism 3 and a sealing plate component 4.

[0019] The core material module fixture 1 of this embodiment is used to clamp and fix the core material module; the positioning base plate 11 and the fixing sleeve 12; the positioning base plate 11 is arranged below the fixing sleeve 12; a column 13 is arranged on one side of the positioning base plate 11; the fixing sleeve 12 is installed on the column 13 through a flipping mechanism 3; the flipping mechanism 3 is used to flip the core material module upside down; the flipping mechanism 3 includes a 180° rotating cylinder. An anti-slip washer 14 is arranged inside the fixing sleeve 12.

[0020] In this embodiment, a filling component 2 and a sealing plate component 4 are respectively arranged on both sides of the core material module clamp 1; the sealing plate component 4 is used to seal the two ends of the core material module; the filling component 2 is used to fill the core material module with a foam filler.

[0021] The filling component 2 of this embodiment includes a foam filling body conveying component 20 and a transfer component; the transfer component is arranged between the foam filling body conveying component and the core material module clamp 1; the transfer component includes a rotating arm 21; one end of the rotating arm 21 is fixedly installed on the rotating axis of the rotating cylinder 22; the other end is provided with a lifting cylinder 23; the piston rod of the lifting cylinder 23 is provided with a vacuum suction cup 24.

[0022] The sealing plate assembly 4 of this embodiment includes a vacuum adsorption plate 41, a rotating arm 42, a movable plate 43, a push-pull cylinder 44, a downward pressing cylinder 45 and a glue groove 46; the glue groove 46 is arranged on one side of the sealing plate conveying assembly 47; the sealing plate conveying assembly 47 is located on one side of the core material module clamp 1, and one end of the rotating arm 42 is fixed on the rotating shaft of the rotating cylinder 48; the movable plate 43 is slidably connected with the rotating arm 42, and the rotating arm 42 is provided with a push-pull cylinder 44 for driving the movable plate 43 to move back and forth; the downward pressing cylinder 45 is fixedly installed on the movable plate 43; the vacuum adsorption plate 41 is installed on the downward pressing cylinder 45.

[0023] In this embodiment, the foam filling body conveying assembly and the sealing plate conveying assembly 47 are both belt conveying mechanisms, and a plurality of positioning plates are arranged at equal intervals on the conveying belt of the belt conveying mechanism, and the positioning plates are provided with positioning grooves for placing the foam filling body or the sealing plate.

[0024] The working process of the processing device of this embodiment is as follows: the core material module is manually placed in the core material module fixture 1, and then the lifting cylinder 23 of the filling component 2 descends, the vacuum suction cup 24 absorbs the foam filling body, the lifting cylinder 23 rises, and at the same time the rotating cylinder 48 drives the rotating arm 42 to rotate 180°, the foam filling body moves to the top of the core material module, the lifting cylinder 23 descends, and the foam filling body is pressed into the core material module.

[0025] The pressing cylinder 45 descends to adsorb the sealing plate, the push-pull cylinder 44 controls the movable plate 43 to move to the top of the glue groove, the pressing cylinder 45 controls the sealing plate to be dipped in glue, the push-pull cylinder 44 and the pressing cylinder 45 are reset, and at the same time the rotating arm 42 rotates 180° to stick the sealing plate to one end of the core material module, the flipping mechanism 3 controls the flipping of the core material module, and the sealing plate assembly 4 seals the other end of the core material module.

[0026] Several core materials supported by the processing device can be spliced ​​together to conveniently form a complex curved panel.

[0027] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art may make various modifications or equivalent substitutions to the present invention within the essence and protection scope of the present invention, and such modifications or equivalent substitutions should also be deemed to fall within the protection scope of the technical solution of the present invention.

Claims

1. A multi-spar cap blade core material processing device, characterized in that: It comprises a core material module fixture (1), a filling component (2), a turning mechanism (3) and a sealing plate component (4); The core material module clamp (1) is used to clamp and fix the core material module; the core material module clamp (1) is connected to the flipping mechanism (3), and the flipping mechanism (3) is used to flip the core material module upside down; A filling assembly (2) and a sealing plate assembly (4) are respectively arranged on both sides of the core material module fixture (1); The sealing plate assembly (4) is used to seal the two ends of the core material module; the filling assembly (2) is used to fill the core material module with a foam filling body; The filling assembly (2) comprises a foam filling body conveying assembly (20) and a transfer assembly; the transfer assembly is arranged between the foam filling body conveying assembly and the core material module clamp (1); the transfer assembly comprises a rotating arm (21); one end of the rotating arm (21) is fixedly mounted on the rotating shaft of the rotating cylinder (22); the other end is provided with a lifting cylinder (23); and a vacuum suction cup (24) is provided on the piston rod of the lifting cylinder (23).

2. A multi-spar cap blade core material processing device according to claim 1, characterized in that: The core material module fixture (1) comprises a positioning base plate (11) and a fixing sleeve (12); the positioning base plate (11) is arranged below the fixing sleeve (12); a column (13) is arranged on one side of the positioning base plate (11); the fixing sleeve (12) is installed on the column (13) through a flip mechanism (3); and an anti-slip gasket (14) is arranged on the inner side of the fixing sleeve (12).

3. The multi-spar cap blade core material processing device according to claim 1, characterized in that: The flipping mechanism (3) comprises a 180° rotating cylinder.

4. The multi-spar cap blade core material processing device according to claim 1, characterized in that: The sealing plate assembly (4) comprises a vacuum adsorption plate (41), a rotating arm (42), a movable plate (43), a push-pull cylinder (44), a downward pressure cylinder (45) and a glue groove (46); the glue groove (46) is arranged on one side of the sealing plate conveying assembly (47); the sealing plate conveying assembly (47) is located on one side of the core material module clamp (1), and one end of the rotating arm (42) is fixed on the rotating shaft of the rotating cylinder (48); the movable plate (43) is slidably connected to the rotating arm (42), and the rotating arm (42) is provided with a push-pull cylinder (44) for driving the movable plate (43) to move back and forth; the downward pressure cylinder (45) is fixedly installed on the movable plate (43); and the vacuum adsorption plate (41) is installed on the downward pressure cylinder (45).

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