A battery pack vibration tool

By designing a battery pack vibration tooling including a base plate, a support column and a cross beam, the problem of cumbersome installation steps involved in the prior art battery pack vibration tooling and spreader tooling is solved, and the effect of simplifying the installation process and shortening the installation time is achieved.

CN222719137UActive Publication Date: 2025-04-04柳州华霆新能源技术有限公司
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Patent Information

Application Number
CN202421549368.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-04-04
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

The existing battery pack vibrating tooling is prone to interfere with the battery pack spreader tooling, and the installation steps are cumbersome, resulting in a long installation time.

Method used

A battery pack vibrating tooling is designed, including a base plate, a plurality of first support columns, a plurality of second support columns and cross beams, through the removable connection and limit fixing structure of these components, avoid interference from the spreader tooling and simplify the installation process.

Benefits of technology

It effectively avoids interference between the lifting rope and the workpiece, simplifies the installation process, shortens the installation time, and improves the efficiency of battery pack vibration detection.

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Abstract

An embodiment of the utility model provides a battery pack vibration tooling, which relates to the field of battery pack technology. The battery pack vibration tooling includes a base plate, a plurality of first support columns, a plurality of second support columns and a crossbeam, wherein the plurality of first support columns and the plurality of second support columns are respectively arranged on both sides of the symmetry axis of the base plate; the plurality of first support columns are arranged at intervals along the length direction of the base plate; the plurality of first support columns and the plurality of second support columns are arranged one-to-one. One end of the crossbeam is detachably connected to the first support column at the edge, and the other end of the crossbeam is detachably connected to the corresponding second support column; the plurality of first support columns, the plurality of second support columns and the crossbeam are used together to fix and place the battery pack that needs to undergo a vibration test. The battery pack vibration tooling can avoid interference between the lifting rope and the tooling, simplify the installation process, and shorten the installation time.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery packs, and in particular to a vibration tool for a battery pack. Background Art

[0002] New energy technology has begun to rise in recent years, and more and more related industries have emerged, and a steady stream of people have begun to engage in the new energy industry. The main characteristics of new energy are energy saving and green. Especially for electric vehicles, the battery pack is the heart of the entire energy source, and the design requirements for the battery pack are getting higher and higher. Not only does it require an increase in energy density, but safety is also crucial. Therefore, before the battery pack is installed on the vehicle, many experiments are required to verify the safety of the battery pack. Usually, various air tightness, vibration, impact, charging and discharging, falling, flipping, collision, extrusion and other experiments are carried out on the battery pack to verify the reliability of the battery pack.

[0003] However, most of the current battery pack vibration tooling may interfere with the battery pack hanger tooling, and the installation steps are cumbersome. Utility Model Content

[0004] The utility model provides a battery pack vibration tool, which can avoid interference between a hoisting rope and the tool, simplify the installation process, and shorten the installation time.

[0005] The embodiments of the present invention can be implemented as follows:

[0006] The embodiment of the utility model provides a battery pack vibration tool, which includes:

[0007] Base plate;

[0008] A plurality of first support columns and a plurality of second support columns, wherein the plurality of first support columns and the plurality of second support columns are respectively arranged on both sides of the symmetry axis of the bottom plate; the plurality of first support columns are arranged at intervals along the length direction of the bottom plate; the plurality of first support columns and the plurality of second support columns are arranged one by one;

[0009] A crossbeam, one end of which is detachably connected to the first support column at the outermost edge, and the other end of which is detachably connected to the corresponding second support column; a plurality of the first support columns, a plurality of the second support columns and the crossbeam are used together to fix and place a battery pack that needs to undergo a vibration test.

[0010] In an optional embodiment, each of the first support columns is provided with a first clamping groove, and each of the second support columns is provided with a second clamping groove, and the openings of the first clamping groove and the second clamping groove are facing oppositely; the first clamping groove and the second clamping groove are used together to fix and install the battery pack.

[0011] In an optional embodiment, each of the first support columns is provided with a first mounting hole and a second mounting hole, the first support column is detachably connected to the bottom plate through the first mounting hole, and the first support column fixes the battery pack through the second mounting hole;

[0012] Each of the second support columns is provided with a third mounting hole and a fourth mounting hole, the second support column is detachably connected to the base plate through the third mounting hole, and the second support column fixes the battery pack through the fourth mounting hole.

[0013] In an optional embodiment, at least one fifth mounting hole is formed on the crossbeam, and the fifth mounting hole is used to fix the battery pack.

[0014] In an optional embodiment, the number of the cross beams is two, and the two cross beams are respectively located at two ends of the bottom plate along the length direction.

[0015] In an optional embodiment, a groove is formed on a side of the cross beam away from the bottom plate.

[0016] In an optional embodiment, the cross-sectional shape of the first support column is an “I” shape, and / or the cross-sectional shape of the second support column is an “I” shape.

[0017] In an optional embodiment, a plurality of the first support columns are all detachably connected to the bottom plate, and / or a plurality of the second support columns are all detachably connected to the bottom plate.

[0018] In an optional embodiment, a plurality of the first support columns are connected to the base plate via bolts, and / or a plurality of the second support columns are connected to the base plate via bolts.

[0019] In an optional embodiment, a plurality of connection holes are arranged in an array on the bottom plate.

[0020] The beneficial effects of the battery pack vibration tooling of the embodiment of the utility model include:

[0021] The battery pack vibration tooling includes a base plate, a plurality of first support columns, a plurality of second support columns and a crossbeam. The plurality of first support columns and the plurality of second support columns are respectively arranged on both sides of the symmetry axis of the base plate; the plurality of first support columns are arranged at intervals along the length direction of the base plate; the plurality of first support columns and the plurality of second support columns are arranged one by one. The battery pack can be fixed in position by setting a plurality of first support columns and a plurality of second support columns. One end of the crossbeam is detachably connected to the first support column at the edge, and the other end of the crossbeam is detachably connected to the corresponding second support column; the plurality of first support columns, the plurality of second support columns and the crossbeam are used together to fix the battery pack that needs to be subjected to a vibration test. By setting a detachably connected crossbeam, the battery pack can be hoisted to the base plate and fixed in position with the support column, and then the crossbeam can be installed after the hoisting tooling is removed, so that the support column and the crossbeam jointly fix the entire battery pack, thereby avoiding interference between the hoisting rope of the hoisting tooling and the vibration tooling. In addition, the design structure is simple and easy to install, which simplifies the installation process of the battery pack vibration detection and shortens the installation time. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0023] Figure 1 A schematic diagram of a battery pack vibration tool provided in an embodiment of the utility model;

[0024] Figure 2 A schematic diagram of a first support column provided in an embodiment of the utility model;

[0025] Figure 3 A schematic diagram of a second support column provided in an embodiment of the utility model;

[0026] Figure 4 This is a schematic diagram of a crossbeam provided in an embodiment of the utility model.

[0027] Icon: 1000-battery pack vibration tooling; 100-bottom plate; 110-connecting hole; 200-first support column; 210-first clamping groove; 220-first mounting hole; 230-second mounting hole; 300-second support column; 310-second clamping groove; 320-third mounting hole; 330-fourth mounting hole; 400-crossbeam; 410-fifth mounting hole; 420-sink; 500-bolt. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0029] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0031] In the description of the present utility model, it should be noted that if the terms "upper", "lower", "inside", "outside", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the accompanying drawings, or is the orientation or position relationship in which the utility model product is usually placed when used. It is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present utility model.

[0032] In addition, the terms “first”, “second”, etc., if used, are merely used to distinguish between the descriptions and should not be understood as indicating or implying relative importance.

[0033] It should be noted that, in the absence of conflict, the features in the embodiments of the present invention may be combined with each other.

[0034] New energy technologies have begun to rise in recent years, and more and more related industries have emerged, and a steady stream of people have begun to engage in the new energy industry. The main characteristics of new energy are energy saving and green. Especially for electric vehicles, the battery pack is the heart of the entire energy source, and the design requirements for the battery pack are getting higher and higher. Not only does it require an increase in energy density, but safety is also crucial. Therefore, before the battery pack is installed on the vehicle, many experiments are required to verify the safety of the battery pack. Usually, various air tightness, vibration, impact, charging and discharging, falling, flipping, collision, extrusion and other experiments are carried out on the battery pack to verify the reliability of the battery pack. However, most of the current battery pack vibration tooling may interfere with the battery pack hoist tooling, and the installation steps are cumbersome.

[0035] Based on this, see Figure 1 The battery pack vibration tool 1000 provided in the embodiment of the utility model can effectively improve the above-mentioned technical problems. The battery pack vibration tool 1000 can avoid interference between the hoisting rope and the tool, simplify the installation process, and shorten the installation time.

[0036] Figure 1 Schematic diagram of a battery pack vibration tool 1000 provided in an embodiment of the present utility model, as shown Figure 1 As shown, the battery pack vibration tool 1000 in this embodiment includes a base plate 100, a plurality of first support columns 200, a plurality of second support columns 300 and a crossbeam 400. The plurality of first support columns 200 and the plurality of second support columns 300 are respectively arranged on both sides of the symmetry axis of the base plate 100; the plurality of first support columns 200 are arranged at intervals along the length direction of the base plate 100; the plurality of first support columns 200 and the plurality of second support columns 300 are arranged one by one. That is, the first support columns 200 and the corresponding second support columns 300 are symmetrically arranged along the symmetry axis of the base plate 100. One end of the crossbeam 400 is detachably connected to the first support column 200 at the edge, and the other end of the crossbeam 400 is detachably connected to the corresponding second support column 300; the plurality of first support columns 200, the plurality of second support columns 300 and the crossbeam 400 are used together to fix and place the battery pack that needs to undergo a vibration test.

[0037] The battery pack can be fixed in position by setting a plurality of first support columns 200 and a plurality of second support columns 300. By setting a detachably connected crossbeam 400, the battery pack can be first hoisted onto the bottom plate 100 and fixed in position with the support columns, and then the crossbeam 400 can be installed after the hoisting tooling is removed, so that the support columns and the crossbeam 400 can fix the entire battery pack together, thereby avoiding interference between the hoisting rope of the hoisting tooling and the vibration tooling. In addition, the design has a simple structure and is easy to install, which simplifies the installation process of the battery pack vibration detection and shortens the installation time.

[0038] In order to firmly fix the battery pack to be tested on the battery pack vibration fixture 1000, refer to Figure 1 In this embodiment, there are two crossbeams 400, which are respectively located at both ends of the bottom plate 100 along the length direction. A plurality of first support columns 200, one of the crossbeams 400, a plurality of second support columns 300 and another crossbeam 400 jointly limit and fix the battery pack around, thereby ensuring that the battery pack will not vibrate out of the tooling during vibration testing, thereby affecting the test results. Of course, only one crossbeam 400 may be provided, but the battery pack needs to be detachably connected to the support column and the crossbeam 400 to ensure the installation stability of the battery pack and the battery pack vibration tooling 1000.

[0039] Please continue reading Figure 1, the above-mentioned "multiple first support columns 200 and multiple second support columns 300 are respectively arranged on both sides of the symmetry axis of the base plate 100", specifically, the multiple first support columns 200 in this embodiment are detachably connected to the base plate 100, and / or, the multiple second support columns 300 are detachably connected to the base plate 100. The "detachable connection" mentioned above refers to the bolt 500 connection in this embodiment. The multiple first support columns 200 in this embodiment are connected to the base plate 100 by bolts 500, and / or, the multiple second support columns 300 are connected to the base plate 100 by bolts 500. The support column and the base plate 100 adopt a detachable connection method, which can be easily installed and disassembled, and is also convenient for replacing parts, and regular maintenance of the battery pack vibration tooling 1000 is performed, thereby extending its service life. And the mounting bolts 500 of the support column and the base plate designed in this way can be installed directly from top to bottom, and will not affect the work of the sling tooling.

[0040] In addition to the bolts 500, other threaded fasteners may be used. The support column and the base plate 100 may also be detachably connected by means of snaps, etc., which is not limited here. Of course, the first support column 200 and the second support column 300 may also be connected to the base plate 100 by means of fixed connection such as welding, as long as the first support column 200 and the second support column 300 can be fixed to the base plate 100, and the specific connection method is not limited here.

[0041] In addition, the crossbeam 400 in this embodiment is detachably connected to the first support column 200 and the second support column 300, respectively. Specifically, bolts 500 are used in this embodiment. Of course, detachable connection methods such as snaps can also be used, which is not limited here.

[0042] To implement vibration detection for battery packs of various sizes, please continue to refer to Figure 1 In this embodiment, a plurality of connection holes 110 are arranged in an array on the bottom plate 100. According to the size of different types of battery packs, the spacing between the first support column 200 and the corresponding second support column 300 can be adjusted. The first support column 200 and the second support column 300 can be set at different positions on the bottom plate 100 by passing the bolts 500 through different connection holes 110 on the bottom plate 100, thereby changing the spacing distance between the first support column 200 and the corresponding second support column 300.

[0043] In order to fix the battery pack to be tested more stably on the battery pack vibration fixture 1000, please refer to Figure 2 and Figure 3 , and combined with Figure 1 , Figure 2 A schematic diagram of a first support column 200 provided in an embodiment of the present utility model; Figure 3This is a schematic diagram of the second support column 300 provided in the embodiment of the utility model. In this embodiment, each first support column 200 is provided with a first clamping groove 210, and each second support column 300 is provided with a second clamping groove 310. The openings of the first clamping groove 210 and the second clamping groove 310 face each other. The first clamping groove 210 and the second clamping groove 310 are used together to fix and install the battery pack. The side beam of the battery pack is inserted into the first clamping groove 210 and the second clamping groove 310 to achieve fixation.

[0044] In order to facilitate connection, save materials and reduce production costs, the cross-sectional shape of the first support column 200 in this embodiment is an "I" shape, and / or the cross-sectional shape of the second support column 300 is an "I" shape. Of course, the inclined surface of the first support column 200 or the second support column 300 can also be designed to be other shapes such as "]" shape or "1" shape, which is not limited here.

[0045] Please continue reading Figure 2 and Figure 3 , and combined with Figure 1 The above-mentioned “multiple first support columns 200 are connected to the bottom plate 100 by bolts 500, and / or, multiple second support columns 300 are connected to the bottom plate 100 by bolts 500”, specifically, each first support column 200 in this embodiment is provided with a first mounting hole 220 and a second mounting hole 230, the first support column 200 is detachably connected to the bottom plate 100 through the first mounting hole 220, and the first support column 200 fixes the battery pack through the second mounting hole 230. Each second support column 300 is provided with a third mounting hole 320 and a fourth mounting hole 330, the second support column 300 is detachably connected to the bottom plate 100 through the third mounting hole 320, and the second support column 300 fixes the battery pack through the fourth mounting hole 330.

[0046] To further secure the battery pack, refer to Figure 4 , Figure 4 Schematic diagram of a crossbeam 400 provided in an embodiment of the utility model. In this embodiment, at least one fifth mounting hole 410 is provided on the crossbeam 400, and the fifth mounting hole 410 is used to fix the battery pack. In order to reduce costs and facilitate the connection of fasteners such as bolts 500 with the battery pack through the fifth mounting hole 410 to improve the connection strength and stability, a sink groove 420 is provided on the side of the crossbeam 400 away from the bottom plate 100 in this embodiment.

[0047] According to a battery pack vibration tool 1000 provided in this embodiment, the assembly process is as follows:

[0048] First, connect multiple first support columns 200 and multiple second support columns 300 to the bottom plate 100 through bolts 500, and then install the bottom plate 100 of the battery pack vibration tool 1000 on the vibration test equipment. Next, use the lifting tool to lift the battery pack to be tested onto the bottom plate 100, insert it into the first clamping groove 210 of the first support column 200 and the second clamping groove 310 of the second support column 300, and then use bolts 500 to pass through the second mounting hole 230 and the fourth mounting hole 330 to fix the battery pack. Finally, install the crossbeam 400 to the first support column 200 and the second support column 300 at the edge, and use bolts 500 to connect the front and rear ears of the battery pack to the crossbeam 400.

[0049] In summary, the battery pack vibration tooling 1000 includes a base plate 100, a plurality of first support columns 200, a plurality of second support columns 300 and a crossbeam 400. The plurality of first support columns 200 and the plurality of second support columns 300 are respectively arranged on both sides of the symmetry axis of the base plate 100; the plurality of first support columns 200 are arranged at intervals along the length direction of the base plate 100; the plurality of first support columns 200 and the plurality of second support columns 300 are arranged one by one. One end of the crossbeam 400 is detachably connected to the first support column 200 at the edge, and the other end of the crossbeam 400 is detachably connected to the corresponding second support column 300; the plurality of first support columns 200, the plurality of second support columns 300 and the crossbeam 400 are used together to fix and place the battery pack that needs to undergo a vibration test. The battery pack can be fixed in a limited position by setting a plurality of first support columns 200 and a plurality of second support columns 300. By providing a detachably connected crossbeam 400, the battery pack can be hoisted onto the bottom plate 100 and fixed to the support column, and then the crossbeam 400 can be installed after the hoisting tooling is removed, so that the support column and the crossbeam 400 can jointly fix the entire battery pack, thereby avoiding interference between the hoisting rope of the hoisting tooling and the vibration tooling. In addition, the design has a simple structure and is easy to install, which simplifies the installation process of the battery pack vibration detection and shortens the installation time.

[0050] The above is only a specific implementation of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed in the present invention should be included in the protection scope of the present invention.

Claims

1. A battery pack vibration tool, characterized in that: include: Bottom plate (100); A plurality of first support columns (200) and a plurality of second support columns (300), wherein the plurality of first support columns (200) and the plurality of second support columns (300) are respectively arranged on both sides of the symmetry axis of the base plate (100); the plurality of first support columns (200) are arranged at intervals along the length direction of the base plate (100); the plurality of first support columns (200) and the plurality of second support columns (300) are arranged in a one-to-one correspondence; A crossbeam (400), one end of which is detachably connected to the first support column (200) at the outermost edge, and the other end of which is detachably connected to the corresponding second support column (300); a plurality of the first support columns (200), a plurality of the second support columns (300) and the crossbeam (400) are used together to fix and place a battery pack that needs to undergo a vibration test.

2. The battery pack vibration tooling according to claim 1, characterized in that: Each of the first support columns (200) is provided with a first clamping groove (210), and each of the second support columns (300) is provided with a second clamping groove (310), and the openings of the first clamping groove (210) and the second clamping groove (310) are oriented opposite to each other; the first clamping groove (210) and the second clamping groove (310) are used together to fix and install the battery pack.

3. The battery pack vibration tooling according to claim 1, characterized in that: Each of the first support columns (200) is provided with a first mounting hole (220) and a second mounting hole (230); the first support column (200) is detachably connected to the base plate (100) via the first mounting hole (220); and the first support column (200) fixes the battery pack via the second mounting hole (230); Each of the second support columns (300) is provided with a third mounting hole (320) and a fourth mounting hole (330); the second support column (300) is detachably connected to the base plate (100) via the third mounting hole (320); and the second support column (300) fixes the battery pack via the fourth mounting hole (330).

4. The battery pack vibration tooling according to claim 1, characterized in that: At least one fifth mounting hole (410) is provided on the crossbeam (400), and the fifth mounting hole (410) is used to fix the battery pack.

5. The battery pack vibration tooling according to claim 1, characterized in that: The number of the cross beams (400) is two, and the two cross beams (400) are respectively located at two ends of the bottom plate (100) along the length direction.

6. The battery pack vibration tooling according to claim 1, characterized in that: A sink groove (420) is formed on a side of the cross beam (400) away from the bottom plate (100).

7. The battery pack vibration tooling according to claim 1, characterized in that: The cross-sectional shape of the first support column (200) is an “I” shape, and / or the cross-sectional shape of the second support column (300) is an “I” shape.

8. The battery pack vibration tooling according to any one of claims 1 to 7, characterized in that: A plurality of the first support columns (200) are all detachably connected to the base plate (100), and / or a plurality of the second support columns (300) are all detachably connected to the base plate (100).

9. The battery pack vibration tooling according to claim 8, characterized in that: A plurality of the first support columns (200) are connected to the base plate (100) via bolts (500), and / or a plurality of the second support columns (300) are connected to the base plate (100) via bolts (500).

10. The battery pack vibration tooling according to claim 9, characterized in that: A plurality of connection holes (110) are arranged in an array on the bottom plate (100).