Porcelain insulator processing and repairing device

Abstract

The utility model discloses a porcelain insulator processing and blank repairing device, comprising a workbench, a blank repairing knife, a spray assembly and a rotating turntable, support columns are arranged on both sides of the upper end surface of the workbench, a load-bearing frame is arranged on the upper end surfaces of two groups of support columns, electric telescopic columns are arranged on one side of the opposite surfaces of the two groups of support columns, an electric push rod is arranged on the upper end surface of the electric telescopic column, a limit plate is arranged on one side of the electric push rod, the blank repairing knife is arranged on the output end of the electric push rod, the spray assembly is arranged on both sides of the upper end surface of the load-bearing frame, a water storage tank is arranged at the center of the upper end surface of the load-bearing frame, a motor is arranged at the center of the lower end surface of the workbench, and a rotating turntable is arranged at the center of the upper end surface of the workbench. The porcelain insulator processing and blank repairing device can spray the scraps and dust on the surface of the scraps through water mist through the spray assembly, so that the dust and scraps are wetted and fixed, and the dust is prevented from splashing and diffusing into the air during the processing process, thereby reducing the impact of the scraps and dust on the working environment and operators.

Description

Technical Field

[0001] The utility model relates to the technical field of insulator processing, in particular to a porcelain insulator processing and blank repairing device. Background Art

[0002] Insulators are devices installed between conductors of different potentials or between conductors and ground potential components, which can withstand voltage and mechanical stress. It is a special insulating control that can play an important role in overhead transmission lines. In the early years, insulators were mostly used on telegraph poles, and gradually developed into high-type high-voltage wire connection towers with many disc-shaped insulators hung on one end. It is to increase the creepage distance. It is usually made of glass or ceramics, which is called an insulator.

[0003] For example, the patent document with application number 202011115859.9 discloses a blank repair device for porcelain insulator processing, including a mounting frame, a fixed component, a rotating component, a blank repair component, a polishing component and a dust collection component, wherein the mounting frame is arranged horizontally, the fixed component is arranged on the mounting frame, the rotating component is arranged on the mounting frame, the rotating component is arranged below the fixed component and the rotating component is docked with the fixed component, the blank repair component is arranged on the mounting frame, the polishing component is arranged on the mounting frame, the dust collection component is arranged on the mounting frame and the dust collection end of the dust collection component is arranged toward the side of the rotating component. This invention is that when the porcelain insulator is fixed, the fixed motor drives the fixed gear to rotate, and the rotation of the fixed gear drives the fixed tooth plates on both sides to slide left and right on the sliding shaft, thereby clamping and fixing the porcelain insulators of different sizes at the bottom to prevent the porcelain insulator from moving during the rotation process and affecting the blank repair quality.

[0004] Similar blank repairing devices, insulator blank repairing devices will produce a certain amount of debris and dust during the processing, which will cause these debris and dust to fly out and spread into the surrounding environment. The flying and spreading of debris will affect the operators, and the debris and dust may pollute the surrounding environment and equipment after spreading into the air, thereby affecting the sanitation and cleanliness of the production environment and the health of the staff.

[0005] Therefore, in view of this, the existing structural deficiencies are studied and improved, and a porcelain insulator processing and repairing device is proposed. Utility Model Content

[0006] The utility model aims to provide an insulator blank repairing device for processing and repairing porcelain insulators. The insulator blank repairing device will generate a certain amount of debris and dust during the processing, which will cause the debris and dust to fly out and spread into the surrounding environment. The flying and spreading of the debris will affect the operators, and the debris and dust may pollute the surrounding environment and equipment after spreading into the air, thereby affecting the sanitation and cleanliness of the production environment and the health of the workers.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a porcelain insulator processing and trimming device, comprising a workbench, a trimming knife, a spray assembly and a rotating turntable, support columns are arranged on both sides of the upper end surface of the workbench, and the upper end surfaces of the two groups of support columns are arranged with a load-bearing frame, and one side of the opposite surfaces of the two groups of support columns is arranged with an electric telescopic column, the upper end surface of the electric telescopic column is arranged with an electric push rod, and a limiting plate is arranged on one side of the electric push rod, the trimming knife is arranged on both sides of the output end of the electric push rod, the spray assembly is arranged on both sides of the upper end surface of the load-bearing frame, a water storage tank is arranged at the center of the upper end surface of the load-bearing frame, a motor is arranged at the center of the lower end surface of the workbench, a transmission shaft passes through the inner cavity at the center of the workbench, a rotating turntable is arranged at the center of the upper end surface of the workbench, and discharge pipes are arranged on both sides of the lower end surface of the rotating turntable.

[0008] Furthermore, the spray assembly includes a water pump, a water supply pipe, a spray head and a connecting pipe. The water pump is arranged on one side of the upper end surface of the load-bearing frame, the water supply pipe is arranged at the output end of the water pump, the spray head is arranged at the end of the water supply pipe away from the water pump, and the connecting pipe is arranged at the input end of the water pump.

[0009] Furthermore, the output end of the electric push rod is connected to the trimming knife by passing through the limit plate, and the two ends of the load-bearing frame are respectively abutted against the upper end surfaces of the two groups of support columns.

[0010] Furthermore, the two groups of water pumps are respectively connected to the two sides of the water tank through the connecting pipes, and the water supply pipes are connected to the spray heads by passing through the load-bearing frame.

[0011] Furthermore, the transmission shaft is connected to the output end of the motor, and one end of the transmission shaft away from the motor is connected to the rotating turntable.

[0012] Furthermore, two groups of discharge pipes are provided, and the ends of the two groups of discharge pipes away from the rotating turntable both penetrate the lower end surface of the workbench.

[0013] Compared with the prior art, the utility model has the following beneficial effects: the crushed materials and dust on the surface of the crushed materials can be sprayed with water mist through the spray assembly, so that the dust and crushed materials are moistened and fixed, and the dust is prevented from splashing and diffusing into the air during the processing, thereby reducing the impact of the crushed materials and dust on the working environment and operators. The specific contents are as follows:

[0014] A water storage tank and a spray assembly are provided. When the porcelain insulator is being repaired, the water source in the water storage tank is extracted by starting the water pumps in the two groups of spray assemblies. The water is sent to the water pump through the connecting pipe and transmitted to the water delivery pipe through the output end. The nozzle of the water delivery pipe is used to spray water mist on the porcelain insulator being processed. The water is sprayed evenly in the range of the processed blank in a mist effect, so as to wet and fix the debris and dust on the surface of the porcelain insulator, reduce its splashing and diffusion, reduce the dust content in the air, improve the cleanliness and tidiness of the working environment, and is beneficial to protecting the health of the operator. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the front section structure of the porcelain insulator processing and repairing device of the utility model;

[0016] Figure 2 It is a schematic diagram of the cross-sectional structure of the spray assembly of the porcelain insulator processing and repairing device of the utility model;

[0017] Figure 3 It is a side view structural schematic diagram of the porcelain insulator processing and repairing device of the utility model;

[0018] Figure 4 The utility model is a porcelain insulator processing and repairing device Figure 1 Schematic diagram of the local enlarged structure at A in the figure.

[0019] In the figure: 1. workbench; 2. support column; 3. load-bearing frame; 4. electric telescopic column; 5. electric push rod; 6. limit plate; 7. trimming knife; 8. spray assembly; 801. water pump; 802. water supply pipe; 803. spray head; 804. connecting pipe; 9. water tank; 10. motor; 11. transmission shaft; 12. rotating turntable; 13. discharge pipe. DETAILED DESCRIPTION

[0020] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0021] like Figures 1 to 4As shown, the porcelain insulator processing and trimming device comprises a workbench 1, a trimming knife 7, a spray assembly 8 and a rotating turntable 12. Support columns 2 are arranged on both sides of the upper end surface of the workbench 1. The workbench 1 is the main platform for processing porcelain insulators, providing a stable working surface, supporting the entire equipment structure, and ensuring a smooth processing process. The upper end surfaces of the two groups of support columns 2 are provided with load-bearing frames 3. The two ends of the load-bearing frames 3 are respectively abutted against the upper end surfaces of the two groups of support columns 2. The two groups of support columns 2 disperse the load-bearing frames 3 to transfer the force generated in the processing. The opposite sides of the two groups of support columns 2 are provided with electric telescopic columns 4. By controlling the telescopic length of the electric telescopic columns 4, the The height of the section is adjusted to achieve fine adjustment and control of the processing parameters. The upper end surface of the electric telescopic column 4 is provided with an electric push rod 5. The electric push rod 5 pushes the blank trimming knife 7 to process the porcelain insulator by adjusting the telescopic length. A limit plate 6 is provided on one side of the electric push rod 5. The limit plate 6 limits the output end of the electric push rod 5 to avoid shaking. The blank trimming knife 7 is arranged at the output end of the electric push rod 5. The output end of the electric push rod 5 is connected to the blank trimming knife 7 by penetrating the limit plate 6. The blank trimming knife 7 is a tool for processing porcelain insulators. It is connected through the output end of the electric push rod 5 to achieve cutting and trimming of the porcelain insulator to ensure processing accuracy and surface quality.

[0022] The spray assembly 8 is arranged on both sides of the upper end surface of the load-bearing frame 3. The spray assembly is used to provide water mist, which is beneficial to reducing the temperature and controlling dust during the processing. A water storage tank 9 is arranged at the center of the upper end surface of the load-bearing frame 3. The water storage tank 9 provides a water source for the spray assembly 8. The spray assembly 8 includes a water pump 801, a water supply pipe 802, a spray head 803 and a connecting pipe 804. The water pump 801 is arranged on one side of the upper end surface of the load-bearing frame 3. When the equipment is started, the water pump 801 draws water from the water storage tank 9. The output end of the water pump 801 is provided with a water supply pipe 802. The water supply pipe 802 A spray head 803 is provided at one end away from the water pump 801, and the water supply pipe 802 is connected to the spray head 803 by penetrating the load-bearing frame 3. The spray head 803 is responsible for spraying water mist evenly to the processing area, effectively reducing the processing temperature, preventing dust and debris from splashing during the blank repair process, and keeping the processing environment clean. A connecting pipe 804 is provided at the input end of the water pump 801. Both groups of water pumps 801 are connected to the two sides of the water storage tank 9 through the connecting pipe 804. The connecting pipe 804 connects the water pump 801 and the water storage tank 9 to ensure that the water pump 801 can supply water normally.

[0023] A motor 10 is arranged at the center of the lower end surface of the workbench 1, and a transmission shaft 11 is connected to the output end of the motor 10. The motor 10 is responsible for providing power to drive the transmission shaft 11 to rotate. The inner cavity at the center of the workbench 1 is penetrated by the transmission shaft 11. A rotating turntable 12 is arranged at the center of the upper end surface of the workbench 1. The end of the transmission shaft 11 away from the motor 10 is connected to the rotating turntable 12. The transmission shaft 11 connects the motor 10 and the rotating turntable 12 to transmit the power of the motor 10 to the rotating turntable 12. The rotating turntable 12 serves as a supporting platform for porcelain insulators and can realize the horizontal rotation movement of the porcelain insulators. Discharge pipes 13 are arranged on both sides of the lower end surface of the rotating turntable 12. Two groups of discharge pipes 13 are arranged. The ends of the two groups of discharge pipes 13 away from the rotating turntable 12 both penetrate the lower end surface of the workbench 1. The discharge pipes 13 are used to discharge waste debris and wastewater generated during the processing to keep the processing area clean and avoid interference of waste materials on the processing process and equipment.

[0024] In summary, if Figures 1 to 4 As shown, the porcelain insulator processing and trimming device, when the equipment is started, the electric telescopic column 4 on the upper end surface of the workbench 1 controls the rising and falling heights of the trimming knife 7, the electric push rod 5 adjusts the feeding depth by pushing the trimming knife 7, and the trimming is automatically performed according to the parameters adjusted by the operator, the limit plate 6 limits the output end of the electric push rod 5 to ensure the stability and safety of the processing process, the motor 10 transmits the power to the rotating turntable 12 through the transmission shaft 11, and the rotating turntable 12 drives the processing blank to rotate in the horizontal direction, thereby realizing the processing of the trimmed blank, and the equipment is started at the same time , two groups of support columns 2 disperse the load-bearing frame 3 to transfer the force generated during processing, two groups of spray components 8 are started, the water pump 801 draws water from the water tank 9 and transports it to the water supply pipe 802 through the connecting pipe 804, the water supply pipe 802 transports the water to the spray head 803, the spray head 803 sprays the water mist evenly on the processing area, and sprays the water in a mist effect evenly within the range of the processing blank, wetting and fixing the debris and dust on the surface of the porcelain insulator, and at the same time, the waste and debris are discharged to the set position through the discharge pipe 13 to keep the processing area clean.

Claims

1. A porcelain insulator processing and trimming device, comprising a workbench (1), a trimming knife (7), a spray assembly (8) and a rotating turntable (12), characterized in that: Support columns (2) are arranged on both sides of the upper end surface of the workbench (1), and load-bearing frames (3) are arranged on the upper end surfaces of the two groups of support columns (2). Electric telescopic columns (4) are arranged on one side of the opposite surfaces of the two groups of support columns (2). Electric push rods (5) are arranged on the upper end surfaces of the electric telescopic columns (4), and a limiting plate (6) is arranged on one side of the electric push rod (5). The trimming knife (7) is arranged at the output end of the electric push rod (5). The spray assembly (8) is arranged on both sides of the upper end surface of the load-bearing frame (3). A water storage tank (9) is arranged at the center of the upper end surface of the load-bearing frame (3). A motor (10) is arranged at the center of the lower end surface of the workbench (1). A transmission shaft (11) runs through the inner cavity at the center of the workbench (1). A rotating turntable (12) is arranged at the center of the upper end surface of the workbench (1), and discharge pipes (13) are arranged on both sides of the lower end surface of the rotating turntable (12).

2. The porcelain insulator processing and repairing device according to claim 1 is characterized in that: The spray assembly (8) comprises a water pump (801), a water supply pipe (802), a spray head (803) and a connecting pipe (804); the water pump (801) is arranged on one side of the upper end surface of the load-bearing frame (3); the output end of the water pump (801) is provided with a water supply pipe (802); the end of the water supply pipe (802) away from the water pump (801) is provided with a spray head (803); and the input end of the water pump (801) is provided with a connecting pipe (804).

3. The porcelain insulator processing and repairing device according to claim 1 is characterized in that: The output end of the electric push rod (5) is connected to the trimming knife (7) by passing through the limit plate (6), and the two ends of the load-bearing frame (3) are respectively abutted against the upper end surfaces of the two groups of support columns (2).

4. The porcelain insulator processing and repairing device according to claim 2 is characterized in that: The two groups of water pumps (801) are respectively connected to the two sides of the water storage tank (9) through the connecting pipes (804), and the water supply pipe (802) is connected to the spray head (803) by passing through the load-bearing frame (3).

5. The porcelain insulator processing and repairing device according to claim 2 is characterized in that: The transmission shaft (11) is connected to the output end of the motor (10), and one end of the transmission shaft (11) away from the motor (10) is interconnected with the rotating turntable (12).

6. The porcelain insulator processing and repairing device according to claim 1 is characterized in that: Two groups of the discharge pipes (13) are provided, and the ends of the two groups of the discharge pipes (13) away from the rotating turntable (12) both penetrate the lower end surface of the workbench (1).

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