Intelligent adjusting cooling device

By designing an intelligent adjustment cooling device in the rectifier device, using the flow ventilation duct and exhaust fan for heat dissipation, and through the cooperation of temperature measurement monitoring and programmable controller, the surface temperature of the rectifier device is successfully reduced, solving the problems of rectification instability and reduced service life caused by high temperature.

CN222721804UActive Publication Date: 2025-04-04DONGGUAN JINZHOU PAPER IND
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Patent Information

Application Number
CN202420911757.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-04-04
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

During use, the rectifier device will generate high temperatures, resulting in poor heat dissipation, unstable rectification, and may even cause the rectifier to burn out and explode, affecting the stability of the rectifier voltage and reducing service life.

Method used

An intelligent cooling device is designed to dissipate heat from the rectifier device through the flow ventilation duct and the exhaust fan. The temperature is monitored using the temperature measuring parts and the temperature measuring needle and fed back to the programmable controller. The surface temperature of the rectifier device is adjusted by controlling the motor speed.

Benefits of technology

It effectively reduces the surface temperature of the rectifier device, from 96℃ to about 40℃, improves the operating stability of the rectifier device, extends the service life, and reduces the downtime rate.

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Abstract

The utility model relates to the technical field of cooling devices, in particular to an intelligent adjusting cooling device which comprises a mounting plate, a rectifying device and two side plates are fixedly connected to the side face of one side of the mounting plate, the rectifying device is located at the position close to the center of the mounting plate, and the two side plates are located at the positions of the two sides of the mounting plate respectively. The side walls of the sides, away from the mounting plate, of the two side plates are jointly and fixedly connected with a baffle, and the baffle, the two side plates and the mounting plate jointly form a circulating air channel. The rectifying device in the circulating air duct is cooled through the circulating air duct and the exhaust fan, the temperature measuring piece and the temperature measuring needle are used for monitoring the internal and external temperatures of the circulating air duct and feeding back the internal and external temperatures to the programmable controller, and the programmable controller is used for controlling the rotating speed of the motor, so that the surface temperature of the rectifying device is reduced from 96 DEG C to about 40 DEG C; the operation stability of the rectifying device is improved, the service life of the rectifying device is prolonged, and the downtime rate of the rectifying device is reduced.
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Description

Technical Field

[0001] The utility model relates to a cooling device, in particular to an intelligent regulating cooling device, belonging to the technical field of intelligent cooling. Background Art

[0002] A rectifier is a device that converts AC power into DC power. The rectifier has two main functions: first, it converts AC power into DC power and supplies it to the load or inverter after filtering; second, it provides charging voltage to the battery.

[0003] The rectifier will emit a very high temperature when in use. As the speed of the paper machine increases and the load rises, the temperature of the rectifier will rise linearly. High temperature is not conducive to the operation of the rectifier. Too high a temperature exceeding ℃ will cause the radiator contact surface of the rectifier to burn out. Poor heat dissipation of the rectifier will lead to unstable rectification and may even cause the rectifier to burn out and explode. The high temperature generated in normal production affects the stability of the rectifier voltage, resulting in a reduction in the service life of the rectifier and a reduction in production efficiency.

[0004] Therefore, there is an urgent need to improve the intelligent regulating cooling device to solve the above-mentioned problems. Utility Model Content

[0005] The purpose of the utility model is to provide an intelligent regulating cooling device, which dissipates heat from a rectifier device in the air flow duct through the air flow duct and the exhaust fan, monitors the internal and external temperatures of the air flow duct using a temperature measuring element and a temperature measuring needle and feeds back the temperature to a programmable controller, and controls the rotation speed of the motor through the programmable controller, so that the surface temperature of the rectifier device drops from 96°C to about 40°C, thereby improving the operating stability of the rectifier device, extending the service life of the rectifier device, and reducing the downtime rate of the rectifier device.

[0006] In order to achieve the above-mentioned purpose, the main technical solutions adopted by the utility model include: including a mounting plate, a rectifier and two side panels are fixedly connected to one side surface of the mounting plate, the rectifier is located near the center of the mounting plate, the two side panels are respectively located on both sides of the mounting plate, and a baffle is fixedly connected to the side wall of the two side panels away from the mounting plate, and the baffle, the two side panels and the mounting plate together form an air flow duct.

[0007] Preferably, a base plate is fixedly connected to the lower side wall of the mounting plate, and four support columns are fixedly connected to the side of the base plate away from the mounting plate, the four support columns are located at the four corners of the base plate, a rectangular hole is opened at the center of the base plate, a filter net is fixedly connected in the rectangular hole, and the rectangular hole is connected to one end of the air flow duct.

[0008] Preferably, the other end of the air flow duct is connected to an exhaust box, a side of the exhaust box away from the air flow duct is connected to an exhaust pipe, and an exhaust fan is fixedly installed on one end of the exhaust pipe away from the exhaust box.

[0009] Preferably, a plurality of exhaust ports are provided on the side wall of the exhaust cylinder, and the exhaust ports are evenly distributed at equal angles with respect to the central axis of the exhaust cylinder.

[0010] Preferably, a temperature measuring component is provided in the air flow duct, and the temperature measuring component is located at a side direction position of the air flow duct close to the exhaust box, and the temperature measuring component is coupled to a programmable controller.

[0011] Preferably, a temperature measuring needle is provided at the exhaust outlet, the temperature measuring needle is coupled to the programmable controller, the programmable controller is coupled to the exhaust fan, and the programmable controller is coupled to a host computer.

[0012] Preferably, the baffle is made of glass fiber.

[0013] The utility model has at least the following beneficial effects:

[0014] 1. The rectifier device in the convection ventilation duct is cooled through the convection ventilation duct and the exhaust fan. The internal and external temperatures of the convection ventilation duct are monitored by temperature measuring parts and temperature measuring needles and fed back to the programmable controller. The motor speed is controlled by the programmable controller to reduce the surface temperature of the rectifier device from 96°C to about 40°C, thereby improving the stability of the operation of the rectifier device, extending the service life of the rectifier device, and reducing the downtime rate of the rectifier device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0016] Figure 1 A three-dimensional schematic diagram provided for the utility model;

[0017] Figure 2 This is a schematic diagram of the interior of the air flow duct provided by the utility model;

[0018] Figure 3 This is a schematic diagram of the base plate provided by the utility model.

[0019] In the figure, 1. mounting plate; 2. rectifier; 3. side plate; 4. baffle; 5. air duct; 6. bottom plate; 601. support column 7. rectangular hole; 8. filter; 9. exhaust box; 10. exhaust duct; 11. exhaust fan; 12. exhaust port; 13. temperature measuring component; 14. programmable controller; 15. temperature measuring needle; 16. host computer. DETAILED DESCRIPTION

[0020] The following will describe the implementation methods of the present application in detail with the help of accompanying drawings and examples, so that the implementation process of how the present application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0021] like Figure 1-Figure 3 As shown, the intelligent regulating cooling device provided by the present embodiment has a rectifier 2 and two side panels 3 fixedly connected to one side of the mounting plate 1, the rectifier 2 is located near the center of the mounting plate 1, the two side panels 3 are respectively located at the two side directions of the mounting plate 1, and a baffle 4 is fixedly connected to the side wall of the two side panels 3 away from the mounting plate 1, and the baffle 4, the two side panels 3 and the mounting plate 1 together form an air flow duct 5, and a bottom plate 6 is fixedly connected to the lower side wall of the mounting plate 1, and the bottom plate 6 is away from the mounting plate 1. Four support columns 601 are fixedly connected to one side of the mounting plate 1, and the four support columns 601 are located at the four corners of the bottom plate 6. A rectangular hole 7 is opened at the center of the bottom plate 6, and a filter screen 8 is fixedly connected in the rectangular hole 7. The rectangular hole 7 is connected to one end of the air flow duct 5. The mounting plate 1 is used to fix the rectifier 2 and the side plate 3. The side plate 3 and the baffle 4 are used to isolate the rectifier 2. The air flow duct 5 is used to dissipate heat for the rectifier 2. The rectangular hole 7 is used for ventilation, and the filter screen 8 prevents debris from entering the air flow duct 5.

[0022] Secondly, if Figure 1 As shown, the other end of the air flow duct 5 is connected to an exhaust box 9, and the side of the exhaust box 9 away from the air flow duct is connected to an exhaust pipe 10, and an exhaust fan 11 is fixedly installed on the end of the exhaust pipe 10 away from the exhaust box 9. A plurality of exhaust ports 12 are opened on the side wall of the exhaust pipe 10, and the exhaust ports 12 are evenly distributed at equal angles with respect to the central axis of the exhaust pipe 10. The exhaust pipe 10 and the exhaust fan 11 are used for exhausting air to all around.

[0023] Further, such as Figure 1As shown, a temperature measuring component 13 is provided in the air flow duct 5, and the side file is located at a side direction position of the air flow duct 5 close to the exhaust box 9. The temperature measuring component 13 is coupled with a programmable controller 14, and a temperature measuring needle 15 is provided at the outlet of the exhaust port 12. The temperature measuring needle 15 is coupled with the programmable controller 14, and the programmable controller 14 is coupled with the motor. The programmable controller 14 is coupled with a host computer 16. The temperature measuring component 13 is used to detect the stability in the air flow duct 5, the temperature measuring needle 15 is used to detect the temperature of the outlet of the exhaust port 12, the programmable controller 14 is used to run the program, and the host computer 16 is used to display the real-time temperature and issue instructions.

[0024] Further, if Figure 1 As shown, the baffle 4 is made of glass fiber, making the baffle 4 transparent and easy to observe.

[0025] like Figure 1-Figure 3 As shown, the principle of the intelligent regulating cooling device provided in this embodiment is as follows: the temperature in the air flow duct 5 is monitored in real time by the temperature measuring component 13 and the temperature of the exhaust port 12 is monitored in real time by the temperature measuring needle 15 and the temperature is fed back to the programmable controller 14 in real time. The programmable controller 14 will display the detected temperature on the host computer 16 and adjust the speed of the exhaust fan 11 after running the program. When it is detected that the temperature rises to the set value, the speed of the exhaust fan 11 will be increased, so that the temperature of the working environment of the rectifier device 2 can be effectively controlled in real time.

[0026] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve technical problems within a certain error range and basically achieve technical effects.

[0027] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a product or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such product or system. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the product or system including the elements.

[0028] The above description shows and describes several preferred embodiments of the utility model, but as mentioned above, it should be understood that the utility model is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the utility model concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not deviate from the spirit and scope of the utility model, and should be within the scope of protection of the claims attached to the utility model.

Claims

1. An intelligent regulating cooling device, comprising a mounting plate (1), characterized in that: A rectifying device (2) and two side panels (3) are fixedly connected to one side surface of the mounting plate (1); the rectifying device (2) is located near the center of the mounting plate (1); the two side panels (3) are respectively located on both sides of the mounting plate (1); a baffle (4) is fixedly connected to the side walls of the two side panels (3) away from the mounting plate (1); the baffle (4), the two side panels (3) and the mounting plate (1) together form a flow passage (5).

2. The intelligent regulating cooling device according to claim 1, characterized in that: A bottom plate (6) is fixedly connected to the lower side wall of the mounting plate (1); four support columns (601) are fixedly connected to the side of the bottom plate (6) away from the mounting plate (1); the four support columns (601) are located at the four corners of the bottom plate (6); a rectangular hole (7) is opened at the center of the bottom plate (6); a filter screen (8) is fixedly connected inside the rectangular hole (7); and the rectangular hole (7) is connected to one end of the air flow duct (5).

3. The intelligent cooling device according to claim 2, characterized in that: The other end of the air flow passage (5) is connected to an exhaust box (9), and the side of the exhaust box (9) away from the air flow passage (5) is connected to an exhaust pipe (10), and an exhaust fan (11) is fixedly installed on the end of the exhaust pipe (10) away from the exhaust box (9).

4. The intelligent regulating cooling device according to claim 3, characterized in that: A plurality of exhaust ports (12) are provided on the side wall of the exhaust cylinder (10), and the exhaust ports (12) are evenly distributed at equal angles with respect to the central axis of the exhaust cylinder (10).

5. The intelligent regulating cooling device according to claim 4, characterized in that: A temperature measuring component (13) is provided in the air flow duct (5). The temperature measuring component (13) is located on one side of the air flow duct (5) close to the exhaust box (9). The temperature measuring component (13) is coupled to a programmable controller (14).

6. The intelligent cooling device according to claim 5, characterized in that: A temperature measuring needle (15) is provided at the outlet of the exhaust port (12), the temperature measuring needle (15) is coupled to the programmable controller (14), the programmable controller (14) is coupled to the exhaust fan (11), and the programmable controller (14) is coupled to a host computer (16).

7. The intelligent regulating cooling device according to claim 1, characterized in that: The baffle (4) is made of glass fiber.