A horizontal mixer

Abstract

The utility model relates to the technical field of mixers, in particular to a horizontal mixer, which not only performs steps of mixing, washing and filtering on raw materials, thereby realizing all the processing required for raw materials in industrial silicon production, but also fully mixes the raw materials, thereby improving the mixing degree of the raw materials; it comprises a mixing cylinder; it also comprises a driving mechanism, two groups of stirring mechanisms, a washing mechanism, a filtering mechanism and a discharging mechanism, wherein the driving mechanism is installed on the mixing cylinder and drives the two groups of stirring mechanisms to rotate, the two groups of stirring mechanisms are both installed on the driving mechanism and mix and stir the raw materials, the washing mechanism is installed on the driving mechanism and washes the raw materials, the filtering mechanism is installed on the mixing cylinder and filters the raw materials, and the discharging mechanism is installed on the mixing cylinder and facilitates the discharge of the raw materials.

Description

Technical Field

[0001] The utility model relates to the technical field of mixers, in particular to a horizontal mixer. Background Art

[0002] In the raw material pretreatment stage of industrial silicon production, horizontal mixers can be used to mix silicon ore, reducing agents and other additives, which can ensure the uniformity and consistency of the raw materials and improve the efficiency of the subsequent smelting process and product quality.

[0003] An existing horizontal mixer, such as a horizontal mixer disclosed in the utility model patent with application number 202022347714.3, has a main structure including a box body, a stirring device is lifted and lowered in the box body, horizontal plates are fixed on both sides of the stirring bracket, two stirring rods are rotatably arranged in the two horizontal plates, control gears are coaxially fixed on one side of the two stirring rods, a driving gear is rotatably arranged on the horizontal plate, the driving gear is meshed with the two control gears, and a driving groove is provided on one side of the driving gear, a driving cavity is fixed on one side of the box body, a support frame is slidably arranged in the driving cavity, a driving motor is fixed on one side of the support frame, a driving turntable is coaxially fixed to the output shaft of the driving motor, and the driving groove has the same shape as the driving turntable; when in use, after the stirring device is reset, the driving device controls the stirring device to achieve stirring of the material, and when the stirring equipment needs to be cleaned, the internal stirring bracket is removed, and the residue on the surface can be rinsed, and the residue in the box body can be cleaned by a cleaning scraper.

[0004] However, in addition to mixing the raw materials, the pretreatment stage of industrial silicon also requires steps such as water washing and impurity removal. The existing horizontal mixers are difficult to meet the needs of industrial silicon pretreatment. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a horizontal mixer which not only performs steps such as mixing, washing and filtering on raw materials, thus realizing all the processing required for raw materials in industrial silicon production, but also fully mixes the raw materials, thus improving the mixing degree of the raw materials.

[0006] The utility model discloses a horizontal mixer, comprising a mixing drum; further comprising a driving mechanism, two groups of stirring mechanisms, a water washing mechanism, a filtering mechanism and a discharging mechanism, wherein the driving mechanism is mounted on the mixing drum and drives the two groups of stirring mechanisms to rotate, the two groups of stirring mechanisms are both mounted on the driving mechanism and mix and stir the raw materials, the water washing mechanism is mounted on the driving mechanism and washes the raw materials, the filtering mechanism is mounted on the mixing drum and filters the raw materials, and the discharging mechanism is mounted on the mixing drum and facilitates the discharge of the raw materials; the staff pours the raw materials into the mixing drum, starts the driving mechanism, the driving mechanism drives the two groups of stirring mechanisms to rotate, and the two groups of stirring mechanisms rotate at the same time, so as to fully mix and stir the raw materials, the water washing mechanism conveys clean water into the mixing drum to wash the raw materials, the water and impurities are filtered out and discharged by the filtering mechanism, and the raw materials are discharged from the discharging mechanism after sufficient mixing is completed.

[0007] Preferably, the mixing barrel includes a base plate, a support frame, a barrel, an upper hopper and a cover plate, the bottom end of the base plate is connected to the ground, the bottom end of the support frame is connected to the top end of the base plate, the bottom end of the barrel is connected to the top end of the support frame, a cavity is provided inside the barrel, a discharge port is provided on the side wall of the barrel and is connected to the inside of the cavity of the barrel, a feed port is provided on the top end of the barrel and is connected to the inside of the cavity of the barrel, the bottom end of the upper hopper is connected to the feed port at the top end of the barrel, and the cover plate is rotatably installed on the upper hopper; the staff opens the cover plate and pours the raw materials into the cavity of the barrel through the upper hopper, and the support frame is provided to make the barrel at a certain tilt angle to facilitate the discharge of the raw materials.

[0008] Preferably, the driving mechanism includes a support platform, an electric motor, a reducer, a transmission shaft, a turntable and two sets of pulleys. The bottom end of the support platform is connected to the outer wall of the cylinder, the bottom end of the motor is connected to the top of the support platform, the bottom end of the reducer is connected to the top of the support platform, the transmission shaft is rotatably mounted on the support platform and longitudinally connected to the reducer, the turntable is rotatably mounted on the cylinder and connected to the transmission shaft, and the two sets of pulleys are both mounted on the transmission shaft; start the motor, the reducer drives the transmission shaft to rotate through the transmission shaft, the transmission shaft drives the turntable to rotate, and the turntable drives the two sets of stirring mechanisms to rotate, thereby enhancing the mixing and stirring effect of the raw materials.

[0009] Preferably, the stirring mechanism includes a rotating shaft, a second pulley, a belt, a spiral blade and a limit plate, the rotating shaft is mounted on the turntable and extends into the cavity of the cylinder, the second pulley is mounted on the rotating shaft, the belt tensioning is mounted on the second pulley and the first pulley, the spiral blade is mounted on the rotating shaft and is located in the cavity of the cylinder, and the limit plate is mounted on the rotating shaft; the first pulley drives the second pulley to rotate through the belt, the second pulley drives the rotating shaft to rotate, the rotating shaft drives the spiral blade to rotate, the spiral blade rotates to mix and stir the raw materials, and at the same time the turntable drives the rotating shafts on the two groups of stirring mechanisms to rotate, thereby enhancing the mixing and stirring effect on the raw materials, and the limiting plate is provided to facilitate the rotation of the rotating shaft along the filtering mechanism, and at the same time the spiral blade rotates to transport the raw materials to the filtering mechanism.

[0010] Preferably, the water washing mechanism includes a water pump, a water pipe and three groups of nozzles. The bottom end of the water pump is connected to the top of the support platform, the water pipe is installed on the water pump, and the three groups of nozzles are installed in the cavity of the cylinder and connected to the inside of the water pipe; the reducer drives the water pump to pump water, the water inlet of the water pump is connected to an external water source, the water pump transports water to the three groups of nozzles through the water pipe, and the nozzles spray water into the cavity of the cylinder to clean the raw materials.

[0011] Preferably, the filtering mechanism includes a support rod, an inner filter plate, an outer filter plate, a lower filter plate and a drainage trough, the support rod is installed in the cavity of the cylinder, the inner filter plate is installed on the support rod, the outer filter plate is installed in the cavity of the cylinder, the limit plate is rotatably installed between the inner filter plate and the outer filter plate, the lower filter plate is installed at the bottom end of the cavity of the cylinder, and the drainage trough is installed at the bottom end of the cylinder and communicates with the inside of the cavity of the cylinder; the inner filter plate is supported by arranging the support rod, and the limit plate rotates between the inner filter plate and the outer filter plate, so that the rotating shaft can rotate with the driving mechanism, and the impurities in the raw material are isolated at the front end of the cavity of the cylinder by the inner filter plate and the outer filter plate, and then enter the lower filter plate with the flushing water and are discharged through the drainage trough.

[0012] Preferably, the discharge mechanism includes a hinge, a sealing door, a handle and a lock, the hinge is installed at the discharge port of the cylinder, the sealing door is installed on the hinge, the handle is installed on the sealing door, and the lock is installed on the sealing door; after the raw materials are washed and filtered, the staff opens the lock and operates the handle to pull the sealing door open, so as to facilitate the discharge of the raw materials through the discharge port of the cylinder.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: the staff pours the raw materials into the mixing drum, starts the driving mechanism, the driving mechanism drives the two groups of stirring mechanisms to rotate, and the two groups of stirring mechanisms rotate at the same time, so as to fully mix and stir the raw materials, the washing mechanism transports clean water into the mixing drum to wash the raw materials, the water and impurities are filtered out and discharged by the filtering mechanism, and the raw materials are discharged from the discharging mechanism after sufficient mixing is completed. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the cross-section axonometric structure of the utility model;

[0015] Figure 2 It is an axonometric structural diagram of the mixing cylinder and the discharging mechanism of the utility model;

[0016] Figure 3 It is a partial enlarged structural schematic diagram of the driving mechanism and stirring mechanism of the utility model;

[0017] Figure 4 It is a partially enlarged cross-sectional axonometric structural schematic diagram of the stirring mechanism and the water washing mechanism of the utility model;

[0018] Figure 5 It is a partially enlarged isometric structural diagram of the driving mechanism and the water washing mechanism of the utility model;

[0019] Figure 6 It is a partially enlarged sectional axonometric structural schematic diagram of the stirring mechanism and filtering mechanism of the utility model.

[0020] Markings in the attached drawings: 01, mixing drum; 11, bottom plate; 12, support frame; 13, cylinder; 14, upper hopper; 15, cover plate; 02, driving mechanism; 21, support platform; 22, motor; 23, reducer; 24, transmission shaft 1; 25, turntable; 26, pulley; 03, stirring mechanism; 31, rotating shaft; 32, pulley 2; 33, belt; 34, spiral blade; 35, limit plate; 04, water washing mechanism; 41, water pump; 42, water pipe; 43, nozzle; 05, filtering mechanism; 51, support rod; 52, inner filter plate; 53, outer filter plate; 54, lower filter plate; 55, drainage trough; 06, discharge mechanism; 61, hinge; 62, sealing door; 63, handle; 64, lock. DETAILED DESCRIPTION

[0021] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0022] Example 1

[0023] The utility model discloses a horizontal mixer, comprising a mixing barrel 01; a driving mechanism 02, two groups of stirring mechanisms 03, a water washing mechanism 04, a filtering mechanism 05 and a discharging mechanism 06, wherein the driving mechanism 02 is mounted on the mixing barrel 01 and drives the two groups of stirring mechanisms 03 to rotate, the two groups of stirring mechanisms 03 are both mounted on the driving mechanism 02 and mix and stir the raw materials, the water washing mechanism 04 is mounted on the driving mechanism 02 and washes the raw materials, the filtering mechanism 05 is mounted on the mixing barrel 01 and filters the raw materials, and the discharging mechanism 06 is mounted on the mixing barrel 01 and facilitates the discharge of the raw materials; the mixing barrel 01 1 includes a bottom plate 11, a support frame 12, a cylinder 13, an upper hopper 14 and a cover plate 15, the bottom end of the bottom plate 11 is connected to the ground, the bottom end of the support frame 12 is connected to the top of the bottom plate 11, the bottom end of the cylinder 13 is connected to the top of the support frame 12, a cavity is arranged inside the cylinder 13, a discharge port is opened on the side wall of the cylinder 13 and communicates with the inside of the cavity of the cylinder 13, a feed port is opened on the top of the cylinder 13 and communicates with the inside of the cavity of the cylinder 13, the bottom end of the upper hopper 14 is communicated with the feed port at the top of the cylinder 13, and the cover plate 15 is rotatably mounted on the upper hopper 14; the driving mechanism 02 includes a support platform 2 1. The motor 22, the reducer 23, the transmission shaft 24, the turntable 25 and two sets of pulleys 26, the bottom end of the support platform 21 is connected to the outer wall of the cylinder 13, the bottom end of the motor 22 is connected to the top of the support platform 21, the bottom end of the reducer 23 is connected to the top of the support platform 21, the transmission shaft 24 is rotatably mounted on the support platform 21 and is longitudinally connected to the reducer 23, the turntable 25 is rotatably mounted on the cylinder 13 and connected to the transmission shaft 24, and the two sets of pulleys 26 are both mounted on the transmission shaft 24; the stirring mechanism 03 includes a rotating shaft 31, a pulley 32, a belt 33, a spiral blade 34 and The limit plate 35, the rotating shaft 31 is mounted on the rotating disk 25 and extends into the cavity of the cylinder 13, the pulley 2 32 is mounted on the rotating shaft 31, the belt 33 is tensioned and mounted on the pulley 2 32 and the pulley 1 26, the spiral blade 34 is mounted on the rotating shaft 31 and is located in the cavity of the cylinder 13, and the limit plate 35 is mounted on the rotating shaft 31; the discharge mechanism 06 includes a hinge 61, a sealing door 62, a handle 63 and a lock 64, the hinge 61 is mounted at the discharge port of the cylinder 13, the sealing door 62 is mounted on the hinge 61, the handle 63 is mounted on the sealing door 62, and the lock 64 is mounted on the sealing door 62;When it is working, the staff first opens the cover plate 15, pours the raw materials into the cavity of the cylinder 13 through the upper hopper 14, and sets the support frame 12 to make the cylinder 13 at a certain tilt angle to facilitate the discharge of the raw materials. The motor 22 is started, and the reducer 23 drives the transmission shaft 24 to rotate through the transmission shaft 24, and the transmission shaft 24 drives the turntable 25 to rotate, and the turntable 25 drives the two sets of stirring mechanisms 03 to rotate, and the pulley 1 26 drives the pulley 2 32 to rotate through the belt 33, and the pulley 2 32 drives the rotating shaft 31 to rotate, and the rotating shaft 31 drives The rotating spiral blade 34 rotates, and the spiral blade 34 rotates to mix and stir the raw materials. At the same time, the turntable 25 drives the rotating shaft 31 on the two sets of stirring mechanisms 03 to rotate, thereby enhancing the mixing and stirring effect of the raw materials. The limiting plate 35 is provided to facilitate the rotation of the rotating shaft 31 along the filtering mechanism 05. At the same time, the spiral blade 34 rotates to transport the raw materials to the filtering mechanism 05. After the raw materials are washed and filtered, the staff opens the lock 64 and pulls the sealing door 62 open by operating the handle 63, so that the raw materials can be discharged through the discharge port of the cylinder 13. ;

[0024] Example 2

[0025] like Figures 1 to 6As shown, a horizontal mixer of the utility model is based on Example 1; the washing mechanism 04 includes a water pump 41, a water pipe 42 and three groups of nozzles 43, the bottom end of the water pump 41 is connected to the top of the support platform 21, the water pipe 42 is installed on the water pump 41, and the three groups of nozzles 43 are all installed in the cavity of the cylinder 13 and communicate with the inside of the water pipe 42; the filtering mechanism 05 includes a support rod 51, an inner filter plate 52, an outer filter plate 53, a lower filter plate 54 and a drainage trough 55, the support rod 51 is installed in the cavity of the cylinder 13, the inner filter plate 52 is installed on the support rod 51, and the outer filter plate 53 is installed in the cavity of the cylinder 13. The limit plate 35 is rotatably installed between the inner filter plate 52 and the outer filter plate 53, the lower filter plate 54 is installed at the bottom end of the cavity of the cylinder 13, and the drainage groove 55 is installed at the bottom end of the cylinder 13 and communicates with the inside of the cavity of the cylinder 13; when it is working, the staff first opens the cover plate 15, pours the raw materials into the cavity of the cylinder 13 through the upper hopper 14, and sets the cylinder 13 to a certain inclination angle by setting the support frame 12 to facilitate the discharge of the raw materials, starts the motor 22, and the reducer 23 drives the transmission shaft 24 to rotate through the transmission shaft 24, and the transmission shaft 24 drives the turntable 25 to rotate, and the turntable 25 drives the two sets of stirring mechanisms 03 to rotate, and the pulley 2 The belt 33 drives the pulley 32 to rotate, the pulley 32 drives the rotating shaft 31 to rotate, the rotating shaft 31 drives the spiral blade 34 to rotate, the spiral blade 34 rotates to mix and stir the raw materials, and at the same time, the turntable 25 drives the rotating shaft 31 on the two groups of stirring mechanisms 03 to rotate, thereby enhancing the mixing and stirring effect of the raw materials. The limit plate 35 is provided to facilitate the rotating shaft 31 to rotate along the filtering mechanism 05, and at the same time, the spiral blade 34 rotates to transport the raw materials to the filtering mechanism 05, the reducer 23 drives the water pump 41 to pump water, the water inlet of the water pump 41 is connected to the external water source, the water pump 41 transports the water to the three groups of nozzles 43 through the water pipe 42, and the spray nozzles 43 are sprayed. The head 43 sprays water into the cavity of the cylinder 13 to clean the raw materials. The inner filter plate 52 is supported by a support rod 51. The limit plate 35 rotates between the inner filter plate 52 and the outer filter plate 53, which facilitates the rotation of the rotating shaft 31 following the driving mechanism 02. The impurities in the raw materials are isolated by the inner filter plate 52 and the outer filter plate 53 at the front end of the cavity of the cylinder 13, and then follow the flushing water into the lower filter plate 54 and are discharged through the drain groove 55. After the raw materials are washed and filtered, the staff opens the lock 64 and pulls the sealing door 62 open by operating the handle 63 to facilitate the discharge of the raw materials through the discharge port of the cylinder 13.

[0026] The electric motor 22, the reducer 23 and the water pump 41 of the utility model are purchased on the market, and the technicians in the industry only need to install and operate them according to the accompanying instruction manuals, without the need for the technicians in the field to make creative efforts.

[0027] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A horizontal mixer, comprising a mixing drum (01); characterized in that: The invention also comprises a driving mechanism (02), two groups of stirring mechanisms (03), a water washing mechanism (04), a filtering mechanism (05) and a discharging mechanism (06); the driving mechanism (02) is mounted on the mixing barrel (01) and drives the two groups of stirring mechanisms (03) to rotate; the two groups of stirring mechanisms (03) are both mounted on the driving mechanism (02) and mix and stir the raw materials; the water washing mechanism (04) is mounted on the driving mechanism (02) and washes the raw materials; the filtering mechanism (05) is mounted on the mixing barrel (01) and filters the raw materials; and the discharging mechanism (06) is mounted on the mixing barrel (01) and facilitates the discharge of the raw materials.

2. A horizontal mixer as claimed in claim 1, characterized in that: The mixing cylinder (01) comprises a bottom plate (11), a support frame (12), a cylinder (13), an upper hopper (14) and a cover plate (15); the bottom end of the bottom plate (11) is connected to the ground, the bottom end of the support frame (12) is connected to the top end of the bottom plate (11), the bottom end of the cylinder (13) is connected to the top end of the support frame (12), a cavity is arranged inside the cylinder (13), a discharge port is arranged on the side wall of the cylinder (13) and is communicated with the inside of the cavity of the cylinder (13), a feed port is arranged on the top end of the cylinder (13) and is communicated with the inside of the cavity of the cylinder (13), the bottom end of the upper hopper (14) is communicated with the feed port at the top end of the cylinder (13), and the cover plate (15) is rotatably mounted on the upper hopper (14).

3. A horizontal mixer as claimed in claim 2, characterized in that: The driving mechanism (02) comprises a support platform (21), a motor (22), a speed reducer (23), a transmission shaft (24), a turntable (25) and two sets of pulleys (26). The bottom end of the support platform (21) is connected to the outer wall of the cylinder (13), the bottom end of the motor (22) is connected to the top end of the support platform (21), the bottom end of the speed reducer (23) is connected to the top end of the support platform (21), the transmission shaft (24) is rotatably mounted on the support platform (21) and longitudinally connected to the speed reducer (23), the turntable (25) is rotatably mounted on the cylinder (13) and connected to the transmission shaft (24), and the two sets of pulleys (26) are both mounted on the transmission shaft (24).

4. A horizontal mixer as claimed in claim 3, characterized in that: The stirring mechanism (03) comprises a rotating shaft (31), a second pulley (32), a belt (33), a spiral blade (34) and a limiting plate (35). The rotating shaft (31) is mounted on the rotating disk (25) and extends into the cavity of the cylinder (13). The second pulley (32) is mounted on the rotating shaft (31). The belt (33) is tensionedly mounted on the second pulley (32) and the first pulley (26). The spiral blade (34) is mounted on the rotating shaft (31) and is located in the cavity of the cylinder (13). The limiting plate (35) is mounted on the rotating shaft (31).

5. A horizontal mixer as claimed in claim 3, characterized in that: The water washing mechanism (04) comprises a water pump (41), a water pipe (42) and three groups of nozzles (43). The bottom end of the water pump (41) is connected to the top end of the support platform (21), the water pipe (42) is installed on the water pump (41), and the three groups of nozzles (43) are all installed in the cavity of the cylinder (13) and communicated with the inside of the water pipe (42).

6. A horizontal mixer as claimed in claim 4, characterized in that: The filtering mechanism (05) comprises a support rod (51), an inner filter plate (52), an outer filter plate (53), a lower filter plate (54) and a drainage groove (55); the support rod (51) is mounted in the cavity of the cylinder (13); the inner filter plate (52) is mounted on the support rod (51); the outer filter plate (53) is mounted in the cavity of the cylinder (13); a limit plate (35) is rotatably mounted between the inner filter plate (52) and the outer filter plate (53); the lower filter plate (54) is mounted at the bottom end of the cavity of the cylinder (13); and the drainage groove (55) is mounted at the bottom end of the cylinder (13) and communicated with the inside of the cavity of the cylinder (13).

7. A horizontal mixer as claimed in claim 2, characterized in that: The discharge mechanism (06) comprises a hinge (61), a sealing door (62), a handle (63) and a lock (64), wherein the hinge (61) is mounted at the discharge port of the cylinder (13), the sealing door (62) is mounted on the hinge (61), the handle (63) is mounted on the sealing door (62), and the lock (64) is mounted on the sealing door (62).

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