Full-automatic freshly squeezed rice noodle machine

Abstract

The utility model discloses a full-automatic freshly squeezed rice noodle machine which comprises a screw rod powder extruding mechanism, a stirring mechanism and a quantitative powder and liquid supply mechanism, and a discharge port of the stirring mechanism is communicated with a feed port of the screw rod powder extruding mechanism through an electric control valve pipe; the quantitative powder supply mechanism comprises a powder cover cylinder arranged on a bottom plate, the bottom plate is erected on the base plate, a quantitative disc installed on the rotating shaft is arranged between the bottom plate and the base plate, powder bearing holes are evenly formed in the circumference of the quantitative disc, powder falling openings for exposing the powder bearing holes are formed in the bottom plate, and a discharging opening communicated with the stirring mechanism is formed in the base plate. The servo power mechanism drives the rotating shaft to drive the quantitative disc to rotate intermittently, and at the stop position of the quantitative disc, the discharging opening of the base plate is communicated with the corresponding powder bearing hole. The liquid quantitative supply mechanism comprises a water tank, a formula cylinder and a blending tank, the water tank and the formula cylinder are respectively communicated with the blending tank through respective corresponding pipelines, the blending tank is communicated with the nozzle of the stirring mechanism through a corresponding pipeline, and each pipeline is provided with a quantitative pump.

Description

Technical Field

[0001] This utility model relates to rice noodle processing technology, specifically a fully automatic fresh-pressed rice noodle machine. Background Technology

[0002] In China, rice noodles are a popular rice-based food. Rice noodles are divided into fresh wet rice noodles and dried rice noodles. Although dried rice noodles are convenient to transport and store, they are not convenient to eat. Fresh wet rice noodles are easy to digest, have high nutritional value, and come in a variety of flavors, making them a popular choice for breakfast and even main meals.

[0003] The fresh, wet rice noodles in rice noodle shops are basically delivered by rice noodle manufacturers. In order to enable fresh, wet rice noodles to be made and eaten on the spot in rice noodle shops, existing patented technologies have proposed a variety of fresh rice noodle making machines. Regardless of the type of fresh rice noodle making machine, its main component is a rice noodle making device. The function of the rice noodle making device is to extrude the fed rice slurry into strips after it has been partially or fully cooked. The strips of rice noodles are then processed through cutting, cooking or cooling, optimization, aging for several hours, rehydration and other processes before being served to customers.

[0004] The raw materials supplied to freshly squeezed rice noodle machines are rice paste made by soaking rice in advance, fermenting or grinding it without fermentation. Therefore, the type of rice paste is determined by the type of rice paste used, resulting in the production of rice noodles with the corresponding composition. This is the main reason why freshly squeezed rice noodle machines produce only one type of rice noodle. In addition, since the amount of rice paste used cannot be estimated in advance, there is often waste due to unused rice paste. Furthermore, cleaning the residue after squeezing the rice noodles is also very troublesome. The rice noodle squeezing device cannot be directly rinsed clean and must be manually disassembled for cleaning and then reassembled, which is laborious and time-consuming.

[0005] Existing patented fresh-pressed rice noodle machines have many inherent problems, making them difficult to popularize and use. Utility Model Content

[0006] To address the shortcomings of existing technologies, this utility model proposes a fully automatic fresh-pressed rice noodle machine.

[0007] A fully automatic fresh-pressed rice noodle machine capable of solving existing technical problems includes a pressing device. This pressing device comprises a screw extrusion mechanism and a cooking mechanism, but differs in that it also includes a stirring mechanism, a powder metering supply mechanism, and a liquid metering supply mechanism.

[0008] 1. The stirring mechanism includes a stirring drum, and a shaft propeller assembly driven by a power mechanism is provided inside the stirring drum. The discharge port of the stirring drum is connected to the feed port of the screw extrusion mechanism through an electrically controlled valve pipe.

[0009] 2. The powder metering supply mechanism includes a powder cover cylinder mounted on a base plate. The base plate is mounted on a substrate. A metering disk is coaxially mounted between the substrate and the base plate and fits against both. The metering disk is mounted on a rotating shaft that passes through the substrate and the base plate. A plurality of powder receiving holes are evenly distributed around the circumference of the metering disk. At least one powder discharge port is opened on the base plate, allowing two or more adjacent powder receiving holes to be exposed. A discharge port connected to a stirring cylinder is opened on the substrate, offset from the powder discharge port. A conical cover frame is mounted on the rotating shaft and located inside the lower part of the powder cover cylinder. Radial disturbance plates are evenly distributed around the circumference of the conical cover frame. The rotating shaft drives the metering disk to rotate intermittently under the drive of a servo power mechanism. A counter for recording the number of intermittent rotations is mounted on the rotating shaft below the substrate. At the resting position of the metering disk, the discharge port of the substrate is connected to a corresponding powder receiving hole.

[0010] 3. The liquid mass quantitative supply mechanism includes a water tank, a formula cylinder, and a mixing tank. The water tank and the formula cylinder are connected to the mixing tank through their respective corresponding pipelines. The mixing tank is connected to a nozzle installed inside the stirring drum through corresponding pipelines. Each pipeline is equipped with a quantitative pump.

[0011] Furthermore, one structure of the screw extrusion mechanism includes an extrusion screw disposed inside the extruder barrel, the power of the extrusion screw being a synchronous belt pulley driven by a main motor through a reducer, the feed end of the extruder barrel having a feed port connected to an electrically controlled valve pipe, and the discharge end of the extruder barrel having a downward-facing powder discharge die head; one structure of the maturation mechanism includes a cooking tank enclosing the extruder barrel.

[0012] Furthermore, a cooling water tank is provided below the powder dispensing die head, and a cutting mechanism is provided at the die opening of the powder dispensing die head.

[0013] Furthermore, one structure of the servo power mechanism includes a sprocket and chain drive pair driven by a servo motor.

[0014] Furthermore, one structure of the power mechanism includes a belt pulley transmission pair driven by a stirring motor.

[0015] The beneficial effects of this utility model are:

[0016] 1. This utility model eliminates the need for soaking rice, fermentation, and grinding. It requires only a box of water, a container of liquid juice, and a container of rice powder. The mixture is automatically and precisely proportioned and stirred into rice slurry, which is then cooked and extruded into rice noodles. Freshly squeezed rice noodles with different formulas and textures can be produced, achieving diversified noodle production. The noodles are freshly squeezed and eaten immediately, and the taste is the same as fresh wet rice noodles produced by rice noodle factories.

[0017] 2. In the structure of this utility model, different ratios of water solutions can be customized through the mixing box, so that the fresh powder is rich in various nutrients needed by the human body, such as vitamins and minerals (calcium, iron, zinc, selenium), etc.

[0018] 3、The utility model discloses a structure, through the deployment of different formula, can make the taste of fresh powder also have some differences, such as: add carrot juice, celery juice, tomato juice and so on fresh vegetable juice, not only can make the nutrition of rice powder multiple, and the color of rice powder can also be diversified.

[0019] 4、The utility model discloses a structure, rice milk is deployed at any time, need deploy how much, avoid waste, rice milk real -time stirring is even and does not precipitate.

[0020] 5、The utility model has self -cleaning function, guarantee the health and clean of rice flour machine, avoid the heavy work of manual disassembly stirring mechanism and screw extrusion powder mechanism and carry out rice milk cleaning, clean up again assembly after washing, save the labor and time cost:

[0021] ①, close electric control valve pipe can clean the stirring barrel of stirring mechanism alone.

[0022] ②, adopt the cleaning screw and replace extrusion screw and install, after cleaning the stirring barrel of stirring mechanism, again to the extruder barrel of screw extrusion powder mechanism and carry out the flushing.

[0023] 6、The utility model has the characteristics of integration miniaturization and intelligent, is the present rice flour machine product of choice of rice flour store. DRAWINGS

[0024] Figure 1 It is the axonometric drawing of one embodiment of the utility model.

[0025] Figure 2 It is the front view of the embodiment. Figure 1

[0026] It is the right view of the embodiment. Figure 3 Figure 2 It is the left view of the embodiment.

[0027] Figure 4 Figure 2 It is the top view of the embodiment.

[0028] Figure 5 It is the structure schematic view of the stirring mechanism in the embodiment. Figure 2

[0029] Figure 6 Figure 1

[0030] Figure 7 It is the structure schematic view of the powder quality ration supply mechanism in the embodiment. Figure 1

[0031] It is the view of A in the embodiment. Figure 8 Figure 7 It is the view of A in the embodiment.​​​​​​

[0032] Figure 9 For Figure 7 The internal structure diagram.

[0033] Figure 10 For Figure 1 The structure diagram of the cleaning operation in the embodiment.

[0034] Figure 11 For Figure 10 The structure diagram of the cleaning screw in the embodiment.

[0035] Figure number identification: 1, screw powder extruding mechanism; 1-1, powder die head; 1-2, extruder cylinder; 2, curing mechanism; 2-1, cooked pulp water tank; 3, powder quantitative feeding mechanism; 3-1, bottom plate; 3-2, powder cover cylinder; 3-3, base plate; 3-4, quantitative disc; 3-5, rotating shaft; 3-6, hopper; 3-7, disturbance plate; 3-8, conical cover frame; 3-9, counter; 3-10, discharge pipe; 3-11, vibrator; 4, formula cylinder; 5, stirring mechanism; 5-1, stirring cylinder; 5-2, shaft paddle assembly; 5-3, support; 5-4, feed pipe; 6, electric control valve pipe; 7, powder bearing hole; 8, cooling water tank; 9, mesh bag; 10, cutting mechanism; 11, main motor; 12, synchronous pulley transmission pair; 13, servo motor; 14, chain wheel chain transmission pair; 15, stirring motor; 16, belt pulley transmission pair; 17, blending box; 18, speed reducer; 19, rack; 20, electrical control box; 21, cleaning screw; 21-1, brush rod; 21-2, hard brush; 22, shaft coupling. DETAILED DESCRIPTION

[0036] The technical scheme of the utility model will be further described in connection with the embodiments shown in the drawings.

[0037] The utility model discloses a full -automatic fresh rice noodle machine, including the powder device based on the rack 19 setting, stirring mechanism 5, powder quantitative feeding mechanism 3, liquid quantitative feeding mechanism and cooling water tank 8, the rack 19 is the double -deck frame body of installing universal wheel, the cooling water tank 8 is located in the lower space of rack 19 and the front part of cooling water tank 8 is stretched in the front side outside of rack 19, the powder device is located in the right lower middle front part of the upper space of rack 19, the stirring mechanism 5 is located in the right upper middle part of the upper space of rack 19, the powder quantitative feeding mechanism 3 is located in the right front of the top of rack 19, the formula cylinder 4 of liquid quantitative feeding mechanism is located in the left front of the top of rack 19, as Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 Indicated.

[0038] The powder extraction device comprises a screw extrusion mechanism 1 and a curing mechanism 2, the screw extrusion mechanism 1 comprises a forward and rearward arranged extruder barrel 1-2, the front part of the extruder barrel 1-2 extends out of the panel at the front end of the frame 19, the bottom part of the extruder barrel 1-2 out of the panel is provided with a die head 1-1 with a downwardly directed die, the rear end of the extruder barrel 1-2 is provided with a feeding port at the top part, the extruder barrel 1-2 is provided with a coaxial extrusion screw, the cooking water tank 2-1 of the curing mechanism 2 is arranged on the extruder barrel 1-2 between the feeding port and the panel; the power mechanism of the extrusion screw comprises a reducer 18 driven by a main motor 11 and a synchronous belt pulley transmission pair 12, the main motor 11 and the reducer 18 are arranged at the rear left and right parts in the upper space of the frame 19, the synchronous belt pulley transmission pair 12 comprises a driving belt pulley and a driven belt pulley connected by a synchronous belt, the driving belt pulley is arranged on the rear end output shaft of the reducer 18, the rear end of the extruder barrel 1-2 is provided with a shaft coupling 22, the shaft coupling 22 connects the extrusion screw (which extends out of the rear end of the extruder barrel 1-2) and the shaft of the driven belt pulley in front and rear directions, as shown in Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 10 、

[0039] The stirring mechanism 5 comprises a stirring barrel 5-1, the stirring barrel 5-1 is provided with a shaft paddle assembly 5-2 (stirring shaft + double-layer paddle) coaxially arranged in the stirring barrel 5-1, the discharge port at the bottom part of the stirring barrel 5-1 is connected to the feeding port of the extruder barrel 1-2 through an electric control valve pipe 6, the upper part in the stirring barrel 5-1 is provided with a spray head through a support 5-3, the upper end of the stirring shaft extends out of the barrel cover of the stirring barrel 5-1, the barrel cover is provided with a feeding pipe 5-4; the power mechanism of the stirring shaft comprises a stirring motor 15 arranged at the right rear side of the stirring barrel 5-1, the stirring motor 15 is connected to the upper end of the stirring shaft through a belt pulley transmission pair 16, the left side of the extruder barrel 1-2 is provided with an electric control box 20 below the stirring barrel 5-1, as shown in Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、

[0040] The powder quantitative feeding mechanism 3 comprises a powder cover cylinder 3-2 installed on a bottom plate 3-1, wherein the powder cover cylinder 3-2 is installed with a hopper 3-6, the bottom plate 3-1 is erected on a base plate 3-3, the base plate 3-3 is installed on the top of the rack 19 through rubber pads at the four corners, a rotating shaft 3-5 coaxial with the powder cover cylinder 3-2 is arranged through the base plate 3-3 and the bottom plate 3-1, a quantitative disc 3-4 installed on the rotating shaft 3-5 is arranged between the base plate 3-3 and the bottom plate 3-1, the quantitative disc 3-4 is tightly attached to the base plate 3-3 and the bottom plate 3-1, a plurality of powder receiving holes 7 are evenly distributed on the circumference of the quantitative disc 3-4, an arc-shaped powder falling port allowing two or more adjacent powder receiving holes 7 to be exposed is arranged on the bottom plate 3-1, a discharging port is arranged on the base plate 3-3 opposite to the powder falling port, a discharging pipe 3-10 is installed on the discharging port, and the discharging pipe 3-10 is connected to the feeding pipe 5-4 on the stirring cylinder cover; the rotating shaft 3-5 is driven by a servo motor 13 arranged at the front side below the base plate 3-3, the servo motor 13 is connected to the rotating shaft 3-5 below the base plate 3-3 through a chain wheel and chain transmission pair 14, and a counter 3-9 is further installed on the rotating shaft 3-5 below the base plate 3-3; a conical cover frame 3-8 is installed on the top of the rotating shaft 3-5 and located in the lower part of the powder cover cylinder 3-2, four radial disturbance plates 3-7 are evenly arranged on the side of the conical cover frame 3-8; avoiding the counter 3-9 and the discharging pipe 3-10, a vibrator 3-11 is installed on the bottom of the base plate 3-3, as shown in Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 7 、 Figure 8 、 Figure 9 ,

[0041] In the structure of the powder quantitative feeding mechanism 3, the rotating shaft 3-5 drives the quantitative disc 3-4 to rotate intermittently under the driving of the chain wheel and chain transmission pair 14 of the servo motor 13, the number of intermittent rotations of the quantitative disc 3-4 is recorded by the counter 3-9, the intermittent rotation angle of the quantitative disc 3-4 is equal to the central angle between two adjacent powder receiving holes 7, and the discharging port of the base plate 3-3 can be communicated with each powder receiving hole 7 at each stop position of the quantitative disc 3-4.

[0042] The liquid quantitative supply mechanism comprises a water tank, a formula cylinder 4 and a dispensing box 17, the formula cylinder 4 is installed at the left front top of the rack 19, the water tank is installed at the left rear top of the rack 19 (not shown in the figure), the dispensing box 17 is arranged at the upper part of the upper rack body of the rack 19 below the formula cylinder 4, the water tank and the formula cylinder 4 are communicated with the dispensing box 17 through respective corresponding pipelines, the dispensing box 17 is communicated with the spray head in the stirring cylinder 5-1 through a corresponding pipeline, and a quantitative pump is arranged on each pipeline, if a water pipe is used instead of the water tank, the water pipe provided with a quantitative valve is directly communicated with the dispensing box 17, and if Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 as shown.

[0043] The powder outlet die 1-1 is in the range of the lower cooling water tank 8, the bottom of the die port of the powder outlet die 1-1 is provided with a scissor type cutting mechanism 10, the cutting mechanism 10 is installed on the plate frame of the front edge of the cooling water tank 8, and the cooling water tank 8 is provided with alternately used mesh bags 9 corresponding to the die port of the powder outlet die 1-1, as shown in Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 as shown.

[0044] The process steps of the powder extraction process are as follows:

[0045] 1. The rice powder is filled into the powder cover cylinder 3-2 through the hopper 3-6, the nutritional juice, the vegetable juice or the nutritional juice + vegetable juice to be added is filled into the formula cylinder 4, and the water tank is filled with the required water (not tap water).

[0046] 2. The servo motor 13 is started, and a certain amount of rice powder is introduced into the stirring cylinder 5-1 through the accurate discharging of the quantitative disc 3-4.

[0047] 3. A certain amount of water juice solution (water + liquid juice) is added to the stirring cylinder 5-1 through the accurate dispensing of the dispensing box 17.

[0048] 4. The stirring motor 15 is started, and the rice powder and the water juice solution are fully stirred by the shaft paddle assembly 5-2 to obtain uniform rice slurry.

[0049] 5. The electric control valve pipe 6 is opened, the rice slurry is introduced into the extruder cylinder 1-2 through the conduction of the electric control valve pipe 6, the main motor 11 is started to drive the extrusion screw to rotate, and the extrusion screw extrudes and transports the rice slurry to the powder outlet die 1-1.

[0050] 6. The cooked slurry water tank 2-1 is opened to high-temperature cook the rice slurry extruded and transported in the extruder cylinder 1-2, and the rice slurry is cooked into rice paste.

[0051] 7. The rice paste is extruded from the die of the die head 1-1 to become noodles under the pushing of the extrusion screw.

[0052] 8. The noodles are cut into fixed lengths by the cutting mechanism, and the cut noodles fall into the net 9 and are soaked in the cold water in the cooling water tank 8 for rapid cooling. The cooled noodles are fished out by the net and stored in a tray, thereby producing fresh rice noodles of different formulations and tastes.

Claims

1. A fully automatic fresh-pressed rice noodle machine, comprising a pressing device, wherein the pressing device includes a screw extrusion mechanism (1) and a cooking mechanism (2), characterized in that... It also includes a stirring mechanism (5), a powder metering supply mechanism (3), and a liquid metering supply mechanism, wherein: The stirring mechanism (5) includes a stirring drum (5-1), and a shaft propeller assembly (5-2) driven by a power mechanism is provided inside the stirring drum (5-1). The discharge port of the stirring drum (5-1) is connected to the feed port of the screw extrusion mechanism (1) through an electric control valve pipe (6). The powder metering mechanism (3) includes a powder hood (3-2) mounted on a base plate (3-1). The base plate (3-1) is mounted on a substrate (3-3). A metering disk (3-4) is coaxially mounted between the substrate (3-3) and the base plate (3-1) and fits between them. The metering disk (3-4) is mounted on a rotating shaft (3-5) that passes through the substrate (3-3) and the base plate (3-1). A plurality of powder receiving holes (7) are evenly distributed around the circumference of the metering disk (3-4). The base plate (3-1) has at least one powder discharge port that allows two or more adjacent powder receiving holes (7) to be exposed. The powder discharge port is offset from the powder discharge port on the substrate. (3-3) has a discharge port that connects to the stirring cylinder (5-1). A conical cover (3-8) is installed on the rotating shaft (3-5) inside the powder cover cylinder (3-2). Radial disturbance plates (3-7) are evenly distributed around the conical cover (3-8). The rotating shaft (3-5) drives the metering disk (3-4) to rotate intermittently under the drive of the servo power mechanism. A counter (3-9) that records the number of intermittent rotations is installed on the rotating shaft (3-5) below the substrate (3-3). At the resting position of the metering disk (3-4), the discharge port of the substrate (3-3) is connected to a corresponding powder receiving hole (7). The liquid mass quantitative supply mechanism includes a water tank, a formula cylinder (4) and a mixing tank (17). The water tank and the formula cylinder (4) are connected to the mixing tank (17) through their respective corresponding pipelines. The mixing tank (17) is connected to a nozzle in a stirring cylinder (5-1) through a corresponding pipeline. Each pipeline is equipped with a quantitative pump.

2. The fully automatic fresh-pressed rice noodle machine according to claim 1, characterized in that: The screw extrusion mechanism (1) includes an extrusion screw located inside the extruder barrel (1-2). The power of the extrusion screw is a synchronous belt pulley transmission pair (12) driven by a main motor (11) through a reducer (18). The feed end of the extruder barrel (1-2) is provided with a feed port connected to the electric control valve pipe (6). The discharge end of the extruder barrel (1-2) is provided with a powder discharge die head (1-1) with the die opening facing downward. The maturation mechanism (2) includes a boiling tank (2-1) that encloses the extruder barrel (1-2).

3. The fully automatic fresh-pressed rice noodle machine according to claim 2, characterized in that: A cooling water tank (8) is provided below the powder dispensing die head (1-1), and a cutting mechanism (10) is provided at the die opening of the powder dispensing die head (1-1).

4. The fully automatic fresh-pressed rice noodle machine according to any one of claims 1 to 3, characterized in that: The servo power mechanism includes a sprocket and chain drive pair (14) driven by a servo motor (13).

5. The fully automatic fresh-pressed rice noodle machine according to any one of claims 1 to 3, characterized in that: The power mechanism includes a belt pulley transmission pair (16) driven by a stirring motor (15).

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