Automatic feeding device for vibrating feeder and thread rolling machine
By designing an automatic feeding device for vibrating disk loading machine, the cylinder piston rod is controlled by inductors and solenoid valves, automatic feeding of semi-finished products is realized, solving the problems of low production efficiency and high labor intensity caused by operators who need to operate multiple equipment at the same time, improving production efficiency and reducing air rubbing.
Patent Information
- Application Number
- CN202421250983.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-03
AI Technical Summary
During the production process of the vibration disk loader, since the operator needs to operate multiple equipment at the same time, some machines cannot add semi-finished bolts in time, reducing production efficiency and increasing the labor intensity of the operators.
An automatic feeding device is designed, including a hopper, a driving mechanism, an induction mechanism and a vibration disk. The cylinder piston rod is controlled by inductors and solenoid valves, and the switch of the movable baffle is realized, and semi-finished products are automatically added to the vibration disk.
Automatic feeding of semi-finished products is realized, which reduces the labor intensity of operators, improves production efficiency, and reduces the air rubbing phenomenon of wire rubbing machines.
Smart Images

Figure CN222725377U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a material filling device, in particular to an automatic material filling device for a vibration feeder. Background Art
[0002] At present, the thread rolling process of fastener bolt production on the market adopts a vibration plate feeder. The vibration plate feeder can decompose the bolts and feed them to the thread rolling machine one by one. However, the vibration plate is small, and the semi-finished bolts added to the vibration plate each time are limited. Often, the operator needs to personally add the semi-finished bolts to the vibration plate in a very short time. However, during the production process, an operator needs to operate multiple devices at the same time, so that some machines cannot add the semi-finished bolts to the vibration plate in time, which makes the machine production efficiency low. At the same time, the operator spends most of the time adding semi-finished bolts to the vibration plate, resulting in fewer machines that the operator can operate and a higher workload and labor intensity for the operator. This device is designed to solve the problem of automatically adding semi-finished bolts to the vibration plate. Utility Model Content
[0003] In view of the deficiencies in the prior art, the utility model provides an automatic feeding device for a vibrating feeder.
[0004] The utility model adopts the following technical solutions:
[0005] Provided is an automatic feeding device for a vibrating feeder, comprising a hopper, a driving mechanism, a sensing mechanism and a vibrating plate, wherein a discharge port 1 is provided below the hopper, a discharge port 2 is provided on one side of the discharge port 1, a movable baffle is provided at the discharge port 2, a bracket is provided on the vibrating plate, a driving mechanism is provided on the bracket, an output end of the driving mechanism is movably connected to the movable baffle, and the sensing mechanism is arranged on one side of the driving mechanism.
[0006] Furthermore, the driving mechanism includes a solenoid valve and a cylinder, the cylinder is connected to the solenoid valve, a connecting seat is provided at the output end of the cylinder, a mounting seat is provided on the movable baffle, and the connecting seat is rotatably connected to the mounting seat.
[0007] Furthermore, the driving unit adopts a pneumatic cylinder or a hydraulic cylinder.
[0008] Furthermore, a throttle valve is provided on one side of the cylinder, and the throttle valve is arranged on the air pipe of the cylinder. The throttle valve is used to adjust the flow in the air pipe of the cylinder and control the speed of pushing out and retracting the cylinder piston rod.
[0009] Furthermore, the sensing mechanism includes a sensor, a sensing rod and a sensor bracket, a sensor bracket is provided below the bracket, a sensor is provided on the sensor bracket, the sensor is used to send a signal to the solenoid valve, a fixing rod is provided above the sensor, a sensing rod is provided on the fixing rod, and the sensing rod is movably connected to the fixing rod.
[0010] Furthermore, a mounting column 1 is provided on the outer wall below the hopper, a mounting column 2 is provided below the movable baffle, the mounting column 1 and the mounting column 2 are connected by a tension spring, and a push-pull baffle plate is provided at the discharge port.
[0011] The utility model further provides a thread rolling machine, wherein the thread rolling machine is provided with a vibrating feeder, and the vibrating feeder is provided with an automatic feeding device for the vibrating feeder.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] When the vibrating plate feeder of the automatic feeding device for the vibrating feeder of the utility model is working, the semi-finished products in the vibrating plate rotate along the material channel in the vibrating plate, and the lower end of the induction rod is moved by the semi-finished products in the vibrating plate, so that the vibrating rod tilts away from the sensor;
[0014] When the semi-finished products in the vibration plate feeder are consumed or there are few semi-finished products, causing the sensor rod to droop naturally, the sensor senses the sensor rod, and the sensor sends a signal to the solenoid valve. The solenoid valve controls the cylinder to contract the piston rod of the cylinder. When the cylinder piston rod contracts, the movable baffle is controlled to open, and the semi-finished products in the hopper are automatically added to the vibration plate feeder. After the semi-finished products are added to the vibration plate feeder, the semi-finished products move and contact the sensor rod while moving with the end of the sensor rod. The vibration rod tilts away from the sensor, and the sensor sends no signal to the solenoid valve. The solenoid valve controls the cylinder to push out the piston rod, and the movable baffle is closed. The semi-finished products fall from the second discharge port and the feeding stops.
[0015] When the semi-finished products in the vibration plate loader are consumed again, the sensor senses the sensing rod again, and the sensor sends a signal to the solenoid valve. The solenoid valve controls the cylinder to retract the piston rod so that the movable baffle opens to add semi-finished products to the vibration plate loader. This reciprocating process realizes automatic addition of semi-finished products to the vibration plate loader.
[0016] In the thread rolling machine described in the utility model, the operator only needs to pour the semi-finished product into the hopper to realize the automatic loading of the semi-finished product, and there is no need for the operator to add the semi-finished product to the vibration plate at a fixed time. The operator can operate more thread rolling machine stations at the same time, and the labor intensity of the operator can be greatly reduced. At the same time, the phenomenon of empty thread rolling of the thread rolling machine can be reduced, and the production efficiency of the thread rolling machine can be improved. Whether there is a product in the vibration plate feeder is determined by whether the induction rod is tilted, and then a signal is sent to the solenoid valve through the sensor, and the solenoid valve controls the cylinder switch movable baffle to realize automatic loading. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional schematic diagram of the automatic feeding device of the vibrating feeder of the utility model.
[0018] Figure 2 It is a structural schematic diagram of the automatic feeding device of the vibrating feeder of the utility model.
[0019] Figure 3 It is a schematic diagram of the installation structure of the driving structure and the sensing structure of the utility model.
[0020] In the attached figure:
[0021] 1. Hopper; 2. Bracket; 3. Solenoid valve; 4. Throttle valve; 5. Cylinder; 6. Sensor; 7. Sensor rod; 8. Vibrating plate loader; 9. Sensor bracket; 10. Movable baffle; 11. Tension spring; 12. Push-pull baffle plate; 13. Connecting seat; 14. Mounting seat; 15. Mounting column 1; 16. Mounting column 2; 17. Connecting hole; 18. Mounting hole, 19. Discharge port 1; 20. Discharge port 2; 21. Rotating shaft. DETAILED DESCRIPTION
[0022] The utility model is further described below in conjunction with specific implementation methods. The drawings are only used for exemplary descriptions, and are only schematic diagrams, not actual pictures, and cannot be understood as limitations on this patent; in order to better illustrate the embodiments of the utility model, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.
[0023] like Figures 1 to 3As shown, an automatic feeding device for a vibrating feeder is provided, comprising a hopper 1, a driving mechanism, a sensing mechanism and a vibrating plate. The hopper 1 is used to store a large number of semi-finished products. A discharge port 19 is provided below the hopper 1. A push-pull baffle plate 12 is provided at the discharge port 19. The push-pull baffle plate 12 can be pushed or pulled up and down at the discharge port 19 to adjust the discharge speed of the semi-finished products in the hopper 1. A discharge port 20 is provided on one side of the discharge port 19. The discharge port 19 is connected to the discharge port 20. A connecting hole 17 is provided above 20, a movable baffle 10 is provided at the second discharge port 20, a mounting hole 18 is provided on the movable baffle 10, and the mounting hole 18 is connected to the connecting hole 17 through a rotating shaft 21, so that the movable baffle 10 can rotate at the second discharge port 20, rotating around the axis of the rotating shaft 21, a bracket 2 is provided on the vibration disk, the bracket 2 is used to fix the cylinder 5 and the solenoid valve 3, a driving mechanism is provided on the bracket 2, the output end of the driving mechanism is movably connected to the movable baffle 10, and the sensing mechanism is arranged on one side of the driving mechanism.
[0024] The driving mechanism includes a solenoid valve 3 and a cylinder 5. The cylinder 5 is connected to the solenoid valve 3. The solenoid valve 3 and the cylinder 5 are both arranged on the bracket 2. The solenoid valve 3 is arranged above the cylinder 5. The cylinder 5 is provided with a cylinder 5 piston rod. The end of the cylinder 5 piston rod on the cylinder 5 is provided with a connecting seat 13. The movable baffle 10 is provided with a mounting seat 14. The connecting seat 13 is rotatably connected with the mounting seat 14. The solenoid valve 3 is used to receive the signal released by the sensor 6 and then control the cylinder 5 to push out or retract the piston rod. The cylinder 5 is connected to the air pump. The cylinder 5 is used to drive the piston rod to push out and retract to control the closing and opening of the movable door panel.
[0025] As a further improvement of the above-mentioned method, the air cylinder 5 can also be replaced by a hydraulic cylinder. When the hydraulic cylinder is used, the hydraulic cylinder is connected to a hydraulic pump.
[0026] As a further improvement of the above-mentioned method, a throttle valve 4 is provided on one side of the cylinder 5. The throttle valve 4 is arranged on the air pipe of the cylinder 5. The throttle valve 4 is used to adjust the flow in the air pipe of the cylinder 5 and control the speed of pushing out and retracting the piston rod of the cylinder 5.
[0027] Further, the sensing mechanism includes a sensor 6, a sensing rod 7 and a sensor bracket 9. The sensor bracket 9 is provided below the bracket 2, and the sensor 6 is provided on the sensor bracket 9. The sensor 6 is used to send a signal to the solenoid valve 3. A fixed rod is provided above the sensor 6, and a sensing rod 7 is provided on the fixed rod. The sensing rod 7 is movably connected to the fixed rod. The movably connected sensing rod 7 and the fixed rod enables the sensing rod 7 to rotate or swing in any direction or angle with the connection point between the sensing rod 7 and the fixed rod as the origin. The movably connected manner between the sensing rod 7 and the fixed rod is understandable to those skilled in the art.
[0028] As a further improvement of the above-mentioned method, a mounting column 15 is provided on the lower outer wall of the hopper 1, a mounting column 2 16 is provided below the movable baffle 10, and the mounting column 15 and the mounting column 2 16 are connected by the movable baffle 11. When the compressed air in the air pump is suddenly cut off, the movable baffle 11 can pull the movable baffle 10 to keep it in a normally closed state, thereby preventing a large amount of semi-finished products in the hopper 1 from falling into the vibrating plate in the vibrating plate feeder 8 due to the cut-off of the compressed air.
[0029] The utility model further provides a thread rolling machine. The thread rolling machine is provided with a vibration feeder. The vibration feeder is provided with an automatic feeding device for the vibration feeder.
[0030] When the vibrating plate feeder 8 of the automatic feeding device for the vibrating feeder of the utility model is working, the semi-finished products in the vibrating plate rotate along the material channel in the vibrating plate, and the lower end of the sensor rod 7 is moved by the semi-finished products in the vibrating plate, so that the vibrating rod tilts away from the sensor 6;
[0031] When the semi-finished products in the vibration plate of the vibration plate loader 8 are consumed or there are few semi-finished products, causing the sensor rod 7 to sag naturally, the sensor 6 senses the sensor rod 7, and the sensor 6 sends a signal to the solenoid valve 3. The solenoid valve 3 controls the cylinder 5 to contract the piston rod of the cylinder 5. When the piston rod of the cylinder 5 contracts, the movable baffle 10 is controlled to open, and the semi-finished products in the hopper 1 are automatically added to the vibration plate of the vibration plate loader 8. After the semi-finished products are added to the vibration plate of the vibration plate loader 8, the semi-finished products move and contact with the sensor rod 7 while moving with the end of the sensor rod 7. The vibration rod tilts away from the sensor 6, and the sensor 6 sends no signal to the solenoid valve 3. The solenoid valve 3 controls the cylinder 5 to push out the piston rod, and the movable baffle 10 is closed, so that the semi-finished products fall from the discharge port 20, and the loading stops.
[0032] When the semi-finished products in the vibration plate of the vibration plate loader 8 are consumed again, the sensor 6 senses the sensing rod 7 again, and the sensor 6 sends a signal to the solenoid valve 3. The solenoid valve 3 controls the cylinder 5 to retract the piston rod so that the movable baffle 10 opens to add the semi-finished products to the vibration plate of the vibration plate loader 8. This reciprocating process realizes the automatic addition of semi-finished products to the vibration plate of the vibration plate loader 8.
[0033] In the thread rolling machine described in the utility model, the operator only needs to pour the semi-finished product into the hopper 1 to realize the automatic loading of the semi-finished product, and there is no need for the operator to add the semi-finished product to the vibration plate at a fixed time. The operator can operate more thread rolling machine stations at the same time, and the labor intensity of the operator can be greatly reduced. At the same time, the phenomenon of empty thread rolling of the thread rolling machine can be reduced, and the production efficiency of the thread rolling machine can be improved. Whether there is a product in the vibration plate of the vibration plate feeder 8 is determined by whether the induction rod 7 is tilted, and then a signal is sent to the solenoid valve 3 through the sensor 6. The solenoid valve 3 controls the cylinder 5 to switch the movable baffle 10 to realize automatic loading.
[0034] Obviously, the above embodiments are only examples for clearly illustrating the technical solution of the utility model, and are not limitations on the implementation methods of the utility model. The above-mentioned connection methods: movable connection, fixed connection, connection, connection, connection, etc. are all one or more of welding, bolt connection, riveting, interlocking connection, hinged or pin connection, etc. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the utility model should be included in the scope of the utility model.
Claims
1. An automatic feeding device for a vibrating feeder, comprising a hopper, a driving mechanism, a sensing mechanism and a vibrating plate, wherein a discharge port 1 is provided below the hopper, a discharge port 2 is provided on one side of the discharge port 1, a movable baffle is provided at the discharge port 2, and a bracket is provided on the vibrating plate, characterized in that: The bracket is provided with a driving mechanism, the output end of the driving mechanism is movably connected with the movable baffle, and the sensing mechanism is arranged on one side of the driving mechanism.
2. The automatic feeding device for the vibrating feeder according to claim 1, characterized in that: The driving mechanism comprises a solenoid valve and a cylinder. The cylinder is connected to the solenoid valve. A connecting seat is arranged at the output end of the cylinder. A mounting seat is arranged on the movable baffle. The connecting seat is rotatably connected to the mounting seat.
3. The automatic feeding device for the vibrating feeder according to claim 2, characterized in that: A throttle valve is provided on one side of the cylinder. The throttle valve is arranged on the air pipe of the cylinder. The throttle valve is used to adjust the flow in the air pipe of the cylinder and control the speed of pushing out and retracting the cylinder piston rod.
4. The automatic feeding device for the vibrating feeder according to claim 2, characterized in that: The sensing mechanism includes a sensor, a sensing rod and a sensor bracket. A sensor bracket is provided below the bracket, a sensor is provided on the sensor bracket, the sensor is used to send a signal to the solenoid valve, a fixing rod is provided above the sensor, a sensing rod is provided on the fixing rod, and the sensing rod is movably connected to the fixing rod.
5. The automatic feeding device for a vibrating feeder according to any one of claims 1 to 4, characterized in that: A mounting column 1 is provided on the outer wall below the hopper, a mounting column 2 is provided below the movable baffle, the mounting column 1 and the mounting column 2 are connected by a tension spring, and a push-pull baffle plate is provided at one of the discharge ports.
6. A thread rolling machine, characterized in that: The thread rolling machine is provided with a vibrating feeder, and the vibrating feeder is provided with an automatic feeding device for the vibrating feeder according to any one of claims 1 to 5.