A tool for docking and installing rail train brake pipes
By designing a tool for connecting and installing rail train brake pipelines including vertical clamping mechanism and radial compression mechanism, the problem of reducing plasticity of the metal oil pipe interface structure is solved, and the stability and reliability of the connection between the metal oil pipe joints and copper pipes is realized, and the operation difficulty and unqualification rate are reduced.
Patent Information
- Application Number
- CN202421388397.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-18
AI Technical Summary
In the existing train brake pipelines, the plasticity of the metal oil pipe interface structure is reduced, resulting in unstable shaking when connected to the copper pipe, time-consuming and labor-intensive operation, high labor intensity, high unqualification rate, and cannot guarantee the operating quality and structural strength and connection reliability after the pipeline docking.
A tool for connecting and installing rail train brake pipelines is designed, including a base plate, a vertical clamping mechanism and a radial compression mechanism. The vertical clamping mechanism realizes vertical fixation of the copper pipe end and the metal oil pipe joint through the vertical slide rod, the slide rod guide seat, the vertical press rod drive pull rod arm and the straight plate connecting rod. The radial compression mechanism realizes radial pushing and fixing of the metal oil pipe joint through the cooperation of the horizontal push rod, the push rod driving handle and the push rod end.
Through the dual compression mechanism of vertical and radial directions, the tool significantly improves the stability and reliability of the connection between metal oil pipe joints and copper pipes, reduces operation difficulty and time, reduces the unqualified rate, and ensures the working quality and structural strength after pipeline docking.
Smart Images

Figure CN222726623U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of special pipeline connection auxiliary devices for rail vehicles, and in particular relates to a tool for butt-jointing and installing brake pipelines of rail vehicles. Background Art
[0002] The rail train braking system is a key system for vehicle operation safety. The brake pipeline includes steel pipes and flexible hoses connected together with joints. Its function is to transfer the brake fluid obtained from the master cylinder to each wheel brake. Pipeline leakage will cause the braking system to malfunction. Therefore, the brake pipeline is a very important component in the system. The quality of the train braking system equipment and its pressure pipeline during the manufacturing process directly affects the safety of train operation.
[0003] The train brake pipeline includes the train main air duct, air spring air duct, dust blowing duct, brake air duct, etc. Most of the main pipelines in the brake pipeline are made of copper pipes with high structural strength and less deformation to ensure their reliability; the branch pipelines in the brake pipeline have been improved from the old rubber hoses that are prone to fatigue and damage to a flexible metal oil pipe that can withstand high temperature and high pressure and is more reliable and durable. This metal oil pipe is not completely metal, but a double-layer pipeline with Teflon lining material and metal snake skin outer coating material. This type of metal oil pipe can provide excellent hydraulic transmission effect, so that the hydraulic energy transmitted from the brake master pump is fully used to push the piston of the slave pump, providing stable braking force and significantly improving reliability. Therefore, it is increasingly widely used in new train brake pipelines.
[0004] However, since metal oil pipes are stronger than traditional rubber hoses, the plasticity of their interface structure is reduced. When the metal oil pipe joints are connected to the copper pipes, they often shake unsteadily. The docking process is time-consuming and labor-intensive, the labor intensity of operators is high, the failure rate is increased, and the quality of the operation and the structural strength and connection reliability of the pipelines after docking cannot be guaranteed. There are even situations where the docking cannot be completed by one person's hands alone. Currently, there are no special docking tools for connecting the metal oil pipe joints and copper pipes to each other in the manufacturing process of the rail train braking system.
[0005] The central symmetry plane refers to a virtual cutting plane that can symmetrically divide an object with a symmetrical structure into two mirror-image parts. The midpoints of the line segments formed by connecting any two symmetrical points on the object that are mirror-symmetric about the central symmetry plane are all on the central symmetry plane. Utility Model Content
[0006] In order to solve the technical problems that the plasticity of the metal oil pipe interface structure used in the existing train brake pipeline is reduced, the process of connecting the metal oil pipe joint with the copper pipe is time-consuming and labor-intensive, the labor intensity of the operators is high, the failure rate is increased, and the operation quality and the structural strength and connection reliability of the pipeline after docking cannot be guaranteed, the utility model provides a tool for docking and installing the railway train brake pipeline.
[0007] The technical solution adopted by the utility model to solve the technical problem is as follows:
[0008] A tool for docking and installing rail train brake pipelines comprises: a base plate, a vertical clamping mechanism and a radial clamping mechanism, the vertical clamping mechanism comprises a U-shaped frame, a vertical slide bar, a semi-ring clamp, a slide bar guide seat, a vertical pressure bar driving pull rod arm, a straight plate connecting rod and a V-shaped groove mechanism; the bottom of the U-shaped frame is fixedly connected to the base plate, the upper end surface of the top plate of the U-shaped frame is provided with a vertically penetrating slide bar through hole, the upper end surface of the bottom plate of the U-shaped frame is provided with a V-shaped groove positioning block fastening screw hole coaxial with the slide bar through hole; the upper end surface of the slide bar guide seat is provided with a vertically penetrating slide bar guide light hole, the slide bar guide A horizontally penetrating slide rod guide seat shaft hole is provided in the middle and upper part of the seat side wall, and the slide rod guide seat shaft hole is perpendicular to the slide rod guide light hole in different planes; the vertical pressure rod driving pull rod arm is in the shape of the letter L, and a pull rod arm corner shaft hole is provided at the right angle of the L shape, and a pull rod arm end shaft hole is provided at the end of the horizontal short side of the vertical pressure rod driving pull rod arm L shape; the two ends of the straight plate connecting rod are respectively provided with a straight plate connecting rod first shaft hole and a straight plate connecting rod second shaft hole; the vertical pressure rod radial shaft hole is opened on the circumferential side wall at the top of the vertical slide rod, and the vertical upward slide rod axial threaded hole is opened on the horizontal end surface of the bottom of the vertical slide rod; the semi-circular side wall of the vertical slide rod is provided with a vertical pressure rod radial shaft hole, and the horizontal end surface of the bottom of the vertical slide rod is provided with a vertical upward slide rod axial threaded hole; the semi-circular side wall of the vertical slide rod is provided with a vertical pressure rod radial shaft hole, and the semi-circular side wall of the vertical slide rod is provided with a vertical pressure rod radial threaded hole; ... The ring clamp includes a clamp, a clamp connection seat and a clamp fastening bolt. The clamp connection seat is integrally formed with the top of the clamp arc outer diameter side wall, and a clamp countersunk hole is provided inside the clamp, which radially penetrates the clamp connection seat from its center. The V-groove mechanism includes a V-groove positioning block, a V-groove positioning block connection seat and a V-groove positioning block fastening bolt. The V-groove positioning block connection seat is integrally formed with the outer side wall of the sharp corner of the bottom of the V-groove positioning block, and a V-groove vertical countersunk hole penetrating the V-groove positioning block connection seat is provided at the center of the bottom of the V-groove positioning block. The V-groove positioning block fastening bolt passes through the V-groove from top to bottom. A vertical countersunk hole is used to fix the V-groove mechanism with the V-groove positioning block fastening screw hole; the middle section of the vertical slide bar passes through the slide bar guide light hole and is slidably connected thereto, the radial axis hole of the vertical pressure bar is rotatably connected to the pull rod arm angle axis hole through a bolt connector a, the first axis hole of the straight plate connecting rod is rotatably connected to the axis hole at the end of the pull rod arm through a bolt connector b, and the second axis hole of the straight plate connecting rod is rotatably connected to the axis hole of the slide bar guide seat through a bolt connector c; the bottom of the radial clamping mechanism is fixedly connected to the base plate; the clamp fastening bolt passes through the clamp countersunk hole from bottom to top and is threadedly connected to the axial threaded hole of the slide bar in a detachable manner.
[0009] The radial clamping mechanism includes a horizontal push rod guide seat, a frame positioning seat, a horizontal push rod, a push rod driving handle and a handle connecting rod, the frame positioning seat includes a rectangular horizontal frame and a frame shaft seat, the lower end of the rectangular horizontal frame is detachably connected to the base plate by a bolt connector; the lower part of the frame shaft seat is fixedly connected to one long side of the rectangular horizontal frame, and the frame shaft seat is symmetrical about the midline of the long side of the rectangular horizontal frame; the lower part of the horizontal push rod guide seat is fixedly connected to the midpoint of the other long side of the rectangular horizontal frame, and a push rod guide light hole is opened on the upper part of the horizontal push rod guide seat;
[0010] The rear end of the horizontal push rod is a push rod plate, a horizontal push rod shaft hole is opened at the end of the push rod plate, the middle and rear section of the push rod driving handle is a handle plate, a horizontal handle connecting rod through hole is opened in the middle section of the handle plate, and a horizontal handle frame through hole is opened in the end section of the handle plate; through holes are respectively provided at the upper and lower ends of the handle connecting rod; the handle frame through hole is rotatably connected to the frame shaft seat through a bolt connector d, the through hole at the upper end of the handle connecting rod is rotatably connected to the handle connecting rod through hole through a bolt connector e, and the through hole at the lower end of the handle connecting rod is rotatably connected to the push rod shaft hole through a bolt connector f.
[0011] The vertical clamping mechanism also includes a vertical pressure rod upper section limit nut and a vertical pressure rod lower section limit nut. The middle section of the vertical slide rod outer diameter side wall is the slide rod smooth rod section. The upper and lower sections on the vertical slide rod outer diameter side wall adjacent to the slide rod smooth rod section are respectively the slide rod upper threaded section and the slide rod lower threaded section; the vertical pressure rod upper section limit nut is threadedly connected to the slide rod upper threaded section exposed above the slide rod guide seat and is used to limit the maximum value of the obtuse angle α between the horizontal short side on the vertical pressure rod driving the pull rod arm and the straight plate connecting rod; the vertical pressure rod lower section limit nut is threadedly connected to the slide rod lower threaded section exposed below the top plate of the U-shaped frame and is used to limit the minimum value of the obtuse angle α between the horizontal short side on the vertical pressure rod driving the pull rod arm and the straight plate connecting rod.
[0012] The maximum value α1 of the obtuse angle α between the horizontal short side on the vertical pressure rod driving the pull rod arm and the straight plate connecting rod is less than or equal to 170 degrees; the minimum value α2 of the obtuse angle α is greater than or equal to 100 degrees.
[0013] The radial clamping mechanism also includes a push rod end, an axial push rod countersunk hole is provided in the center of the front end face of the push rod end, and an axial push rod screw hole is provided at the front end of the horizontal push rod. The countersunk bolt is inserted into the push rod countersunk hole and is threadedly connected to the push rod axial screw hole, so that the push rod end is coaxially fixed to the front end of the horizontal push rod in a detachable manner.
[0014] The radial clamping mechanism also includes a push rod limiting bolt, the middle and rear sections of the horizontal push rod outer diameter side wall are the push rod bare rod side wall, the front section of the horizontal push rod outer diameter side wall is the push rod external thread section, the push rod limiting bolt is coaxially sleeved in the front section of the horizontal push rod and threadedly connected with the push rod external thread section.
[0015] The line connecting the midpoints of the two short sides of the base plate is the midline of the short side of the base plate, the median vertical plane of the short side of the base plate passes through the midline of the short side of the base plate and is perpendicular to the upper end surface of the base plate; the axis of the vertical slide rod is perpendicular to the upper end surface of the base plate and the axis of the vertical slide rod is on the median vertical plane of the short side of the base plate.
[0016] The median vertical plane of the radial clamping mechanism passes through the midline of the long side of the rectangular horizontal frame and is perpendicular to the end face of the rectangular horizontal frame; the median vertical plane of the radial clamping mechanism coincides with the median vertical plane of the short side of the base plate, and the axis of the push rod guide light hole and the axis of the horizontal push rod are both on the median vertical plane of the radial clamping mechanism.
[0017] The bolt connector e and the bolt connector f passing through the upper and lower through holes of the handle connecting rod have an obtuse angle β formed by the connecting line of the two and the axis of the push rod guide light hole, and the value range of the angle β is 95 to 150 degrees; the outer diameter of the push rod end is smaller than the inner diameter of the metal oil pipe layer outside the metal oil pipe joint, and the outer diameter of the push rod end is larger than the inner diameter of the Teflon material layer inside the metal oil pipe joint.
[0018] The beneficial effect of the utility model is that the tool for docking and installing the brake pipeline of a railway train, the vertical slide bar, the slide bar guide seat, the vertical pressure bar driving pull rod arm and the straight plate connecting rod together constitute a vertical moving guide rod mechanism for driving the vertical clamping mechanism, so that the outer diameter side wall of the joint where the copper pipe end and the metal oil pipe joint are coaxially docked is vertically compressed and fixed under the cooperation of the clamp and the V-groove positioning block. The frame shaft seat, horizontal push rod, push rod limit bolt, push rod end, push rod driving handle and handle connecting rod together constitute a horizontal moving guide rod mechanism that drives the radial clamping mechanism. By pressing the push rod driving handle downward in the direction of the horizontal push rod guide seat, the horizontal push rod can be driven to drive the push rod end to be inserted into the metal oil pipe joint from the rear along the axial direction, and the front end face of the push rod end can be abutted against the inner diameter end face of the Teflon material layer inside the metal oil pipe joint, so that the push rod end can further push the metal oil pipe joint into the copper pipe end from the axial direction, thereby realizing the interference fit and fixed connection between the copper pipe end and the metal oil pipe joint.
[0019] The utility model of the rail train brake pipeline docking installation tool, the half ring clamp and the push rod end can be preset with different models and sizes according to actual needs and replaced accordingly. The vertical position of the upper limit nut of the vertical pressure rod and the lower limit nut of the vertical pressure rod on the vertical slide rod can also be adjusted accordingly through their positions on their respective threaded screws. The push rod limit bolt can adjust its position on the front section of the outer diameter side wall of the horizontal push rod through the threaded connection with the push rod external thread section. In the process of lifting the handle grip and driving the horizontal push rod to retreat in the direction of the frame shaft seat, the push rod limit bolt can first contact the front end surface of the horizontal push rod guide seat, thereby limiting the maximum distance of the horizontal push rod retreat, thereby preventing the angle β formed by the connecting line of the upper and lower through holes of the handle connecting rod and the axis of the push rod guide light hole from being less than an obtuse angle, causing the connecting rod mechanism of the handle connecting rod to self-lock at an angle.
[0020] In addition, the rail train brake pipeline docking and installation tool has the advantages of simple and practical structure, convenient operation, low cost, and easy promotion and popularization. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a three-dimensional diagram of a tool for docking and installing brake pipes of a railway train according to the utility model;
[0022] Figure 2 It is a three-dimensional diagram of the utility model pipeline docking installation tool from another perspective;
[0023] Figure 3 It is a three-dimensional structural schematic diagram of the central vertical clamping mechanism;
[0024] Figure 4 yes Figure 3 Schematic diagram of the exploded assembly;
[0025] Figure 5 It is a further exploded assembly schematic diagram of the vertical slide bar, the half ring clamp, the upper limit nut of the vertical pressure bar, and the lower limit nut of the vertical pressure bar of the utility model;
[0026] Figure 6 It is a schematic diagram of the connection relationship and explosion assembly of the vertical slide bar, the slide bar guide seat, the vertical pressure bar driving pull rod arm and the straight plate connecting rod of the utility model;
[0027] Figure 7 It is a schematic diagram of the exploded assembly relationship between the vertical pressure rod driving the pull rod arm and the straight plate connecting rod of the utility model;
[0028] Figure 8 It is a schematic axial cross-sectional view of the vertical clamping mechanism in the utility model;
[0029] Fig. 9It is a principle diagram of the upper limit nut of the vertical pressure rod and the lower limit nut of the vertical pressure rod in the utility model when limiting the two action limit states of the vertical clamping mechanism;
[0030] Fig.10 It is a three-dimensional structural schematic diagram of the horizontal push rod guide seat and the frame positioning seat of the utility model;
[0031] Fig.11 yes Fig.10 front view, top view and right side view;
[0032] Fig.12 This is the front view of the radial clamping mechanism of the utility model when it moves to the working position;
[0033] Fig.13 It is a three-dimensional structural schematic diagram of the radial clamping mechanism of the utility model without the horizontal push rod guide seat and the frame positioning seat;
[0034] Fig.14 It is an exploded assembly diagram of the horizontal push rod, the push rod limit bolt, the push rod end, the push rod driving handle and the handle connecting rod of the utility model;
[0035] Fig.15 It is a three-dimensional structural schematic diagram of the utility model of the rail train brake pipeline docking installation tool in the initial state;
[0036] Fig.16 yes Fig.15 Left view of;
[0037] Fig.17 It is an axial cross-sectional schematic diagram of the radial pressing mechanism of the utility model when the push rod limiting bolt is restored to the initial state position. DETAILED DESCRIPTION
[0038] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0039] like Figures 1 to 17As shown in the figure, the tool for butt - joint installation of the braking pipeline of the rail train of the utility model includes a base plate 1, a vertical clamping mechanism M and a radial pressing mechanism N. The vertical clamping mechanism M includes a U - shaped frame 2, a vertical slide bar 3, a semi - ring clamp 5, a slide bar guide seat 6, a vertical pressure bar driving pull - rod arm 7, a straight - plate connecting rod 8 and a V - groove mechanism 9. The bottom of the U - shaped frame 2 is fixedly connected to the base plate 1. On the upper end surface of the top plate of the U - shaped frame 2, there is a vertically penetrating slide bar through - hole 2 - 1. On the upper end surface of the bottom plate of the U - shaped frame 2, there is a V - groove positioning block fastening screw hole 2 - 2 coaxial with the slide bar through - hole 2 - 1. On the upper end surface of the slide bar guide seat 6, there is a vertically penetrating slide bar guiding light hole 6 - 1. In the middle and upper part of the side wall of the slide bar guide seat 6, there is a horizontally and transversely penetrating slide bar guide seat shaft hole 6 - 2, and the slide bar guide seat shaft hole 6 - 2 is perpendicular to the slide bar guiding light hole 6 - 1 in a different plane. The vertical pressure bar driving pull - rod arm 7 is in the shape of the letter L. At the right - angle of its L - shape, there is a pull - rod arm corner shaft hole 7 - 3. At the end of the horizontal short side 7 - 2 of the L - shape of the vertical pressure bar driving pull - rod arm 7, there is a pull - rod arm end shaft hole 7 - 4. At both ends of the straight - plate connecting rod 8, there are respectively a straight - plate connecting rod first shaft hole 8 - 1 and a straight - plate connecting rod second shaft hole 8 - 2. On the circumferential side wall at the top of the vertical slide bar 3, there is a vertical pressure bar radial shaft hole 3 - 1. On the horizontal end surface at the bottom of the vertical slide bar 3, there is a vertically upward slide bar axial threaded hole 3 - 2. The semi - ring clamp 5 includes a clamp 5 - 1, a clamp connecting seat 5 - 2 and a clamp fastening bolt 5 - 3. The clamp connecting seat 5 - 2 is integrally formed with the top of the outer side wall of the arc outer diameter of the clamp 5 - 1, and inside the clamp 5 - 1, there is a clamp counterbore 5 - 4 radially penetrating the clamp connecting seat 5 - 2 from its center. The V - groove mechanism 9 includes a V - groove positioning block 9 - 1, a V - groove positioning block connecting seat 9 - 2 and a V - groove positioning block fastening bolt 9 - 3. The V - groove positioning block connecting seat 9 - 2 is integrally formed with the outer side wall of the bottom corner of the V - groove positioning block 9 - 1. At the center of the bottom of the V - groove of the V - groove positioning block 9 - 1, there is a V - groove vertical counterbore 9 - 4 penetrating the V - groove positioning block connecting seat 9 - 2. The V - groove positioning block fastening bolt 9 - 3 passes through the V - groove vertical counterbore 9 - 4 from top to bottom and fixedly connects the V - groove mechanism 9 to the V - groove positioning block fastening screw hole 2 - 2. The middle section of the vertical slide bar 3 passes through the slide bar guiding light hole 6 - 1 and is slidably connected to it. The vertical pressure bar radial shaft hole 3 - 1 is rotationally connected to the pull - rod arm corner shaft hole 7 - 3 through a bolt connecting piece a. The straight - plate connecting rod first shaft hole 8 - 1 is rotationally connected to the pull - rod arm end shaft hole 7 - 4 through a bolt connecting piece b. The straight - plate connecting rod second shaft hole 8 - 2 is rotationally connected to the slide bar guide seat shaft hole 6 - 2 through a bolt connecting piece c. The bottom of the radial pressing mechanism N is fixedly connected to the base plate 1. The clamp fastening bolt 5 - 3 passes through the clamp counterbore 5 - 4 from bottom to top and is threadedly connected to the slide bar axial threaded hole 3 - 2 in a detachable manner.
[0040] The radial clamping mechanism N includes a horizontal push rod guide seat 10, a frame positioning seat 11, a horizontal push rod 12, a push rod driving handle 15 and a handle connecting rod 16. The frame positioning seat 11 includes a rectangular horizontal frame 11-1 and a frame axle seat 11-2. The lower end of the rectangular horizontal frame 11-1 is fixedly connected to the base plate 1 in a detachable manner by a bolt connector; the lower part of the frame axle seat 11-2 is fixedly connected to a long side of the rectangular horizontal frame 11-1, and the frame axle seat 11-2 is symmetrical about the center line G of the long side of the rectangular horizontal frame 11-1; the lower part of the horizontal push rod guide seat 10 is fixedly connected to the midpoint of the other long side of the rectangular horizontal frame 11-1, and the upper part of the horizontal push rod guide seat 10 is provided with a push rod guide light hole 10-1.
[0041] The rear end of the horizontal push rod 12 is a push rod plate 12-3, and a horizontal push rod shaft hole 12-3-1 is provided at the end of the push rod plate 12-3. The middle and rear sections of the push rod driving handle 15 are the handle plate 15-3, and a horizontal handle connecting rod through hole 15-3-2 is provided in the middle section of the handle plate 15-3, and a horizontal handle frame through hole 15-3-1 is provided in the end section of the handle plate 15-3. Through holes are respectively provided at the upper and lower ends of the handle connecting rod 16; the handle frame through hole 15-3-1 is rotatably connected to the frame shaft seat 11-2 through a bolt connector d, the through hole at the upper end of the handle connecting rod 16 is rotatably connected to the handle connecting rod through hole 15-3-2 through a bolt connector e, and the through hole at the lower end of the handle connecting rod 16 is rotatably connected to the push rod shaft hole 12-3-1 through a bolt connector f.
[0042] The vertical clamping mechanism M also includes a vertical pressure rod upper section limiting nut 4A and a vertical pressure rod lower section limiting nut 4B. The middle section of the outer diameter side wall of the vertical slide bar 3 is the slide bar smooth rod section 3-3. The upper and lower sections on the outer diameter side wall of the vertical slide bar 3 adjacent to the slide bar smooth rod section 3-3 are respectively the slide bar upper threaded section 3-4A and the slide bar lower threaded section 3-4B; the vertical pressure rod upper section limiting nut 4A is threadedly connected to the slide bar upper threaded section 3-4A exposed above the slide bar guide seat 6 and is used to limit the maximum value of the obtuse angle α between the horizontal short side 7-2 on the vertical pressure rod driving pull rod arm and the straight plate connecting rod 8; the vertical pressure rod lower section limiting nut 4B is threadedly connected to the slide bar lower threaded section 3-4B exposed below the top plate of the U-shaped frame 2 and is used to limit the minimum value of the obtuse angle α between the horizontal short side 7-2 on the vertical pressure rod driving pull rod arm and the straight plate connecting rod 8.
[0043] The maximum value α1 of the obtuse angle α between the horizontal short side 7-2 on the vertical pressure rod driving the pull rod arm and the straight plate connecting rod 8 is less than or equal to 170 degrees; the minimum value α2 of the obtuse angle α is greater than or equal to 100 degrees.
[0044] The radial clamping mechanism N also includes a push rod end 14, the center of the front end face of the push rod end 14 is provided with an axial push rod countersunk hole 14-1, the front end of the horizontal push rod 12 is provided with a push rod axial screw hole 12-2, the countersunk bolt g is inserted into the push rod countersunk hole 14-1 and is threadedly connected to the push rod axial screw hole 12-2, so that the push rod end 14 is coaxially fixed to the front end of the horizontal push rod 12 in a detachable manner.
[0045] The radial clamping mechanism N also includes a push rod limiting bolt 13. The middle and rear section of the outer diameter side wall of the horizontal push rod 12 is the push rod bare rod side wall 12-1, and the front section of the outer diameter side wall of the horizontal push rod 12 is the push rod external thread section 12-4. The push rod limiting bolt 13 is coaxially sleeved in the front section of the horizontal push rod 12 and threadedly connected with the push rod external thread section 12-4.
[0046] The line connecting the midpoints of the two short sides of the base plate 1 is the midline K of the short side of the base plate; the median vertical plane T of the short side of the base plate 1 passes through the midline K of the short side of the base plate 1 and is perpendicular to the upper end surface of the base plate 1; the axis of the vertical slide rod 3 is perpendicular to the upper end surface of the base plate 1 and the axis of the vertical slide rod 3 is on the median vertical plane T of the short side of the base plate 1.
[0047] The median vertical plane E of the radial clamping mechanism N passes through the midline G of the long side of the rectangular horizontal frame 11-1 and is perpendicular to the end face of the rectangular horizontal frame 11-1; the median vertical plane of the radial clamping mechanism N coincides with the median vertical plane T of the short side of the base plate 1 and the axis of the push rod guide light hole 10-1 and the axis of the horizontal push rod 12 are both on the median vertical plane E of the radial clamping mechanism N.
[0048] The bolt connector e and the bolt connector f passing through the upper and lower through holes of the handle connecting rod 16 have an obtuse angle β formed by the connecting line thereof and the axis of the push rod guide light hole 10-1, and the value range of the angle β is 95 to 150 degrees; the outer diameter of the push rod end 14 is smaller than the inner diameter of the metal oil pipe layer outside the metal oil pipe joint, and the outer diameter of the push rod end 14 is larger than the inner diameter of the Teflon material layer inside the metal oil pipe joint.
[0049] When the utility model is used for the installation of the rail train brake pipeline docking, the vertical long side 7-1 on the vertical pressure rod driving the pull rod arm 7L can be wrapped with tape or sealed with a rubber sleeve to form a pull rod handle; the straight rod section 15-2 in the middle of the push rod driving handle 15 and the handle grip 15-1 at the top can be made of rubber material. The straight plate connecting rod 8 and the handle connecting rod 16 can be simplified from a double-piece plate to a single-piece plate, and the corresponding bolt connector a, bolt connector b, bolt connector c, bolt connector d, bolt connector e and bolt connector f are all replaced with rivet bolts. The inner end surface of the V-groove of the V-groove positioning block 9-1 and the inner end surface of the clamp 5-1 can be installed with nylon anti-slip soft pads to enhance friction and play a role in anti-collision protection. The outer diameter of the push rod end 14 is smaller than the inner diameter of the metal oil pipe layer outside the metal oil pipe joint, and the outer diameter of the push rod end 14 is larger than the inner diameter of the Teflon material layer inside the metal oil pipe joint.
Claims
1. A tool for docking and installing railway train brake pipes, characterized in that: The tool includes a base plate (1), a vertical clamping mechanism (M), and a radial pressing mechanism (N). The vertical clamping mechanism (M) includes a U-shaped frame (2), a vertical slide bar (3), a semi-circular clamp (5), a slide bar guide seat (6), a vertical press bar driving pull rod arm (7), a straight plate connecting rod (8), and a V-groove mechanism (9). The bottom of the U-shaped frame (2) is fixedly connected to the base plate (1). The upper end surface of the top plate of the U-shaped frame (2) is provided with a vertically penetrating slide bar through hole (2-1), and the upper end surface of the bottom plate of the U-shaped frame (2) is provided with a V-groove positioning block fastening screw hole (2-2) coaxial with the slide bar through hole (2-1). The upper end surface of the slide bar guide seat (6) is provided with a vertically penetrating slide bar guiding light hole (6-1), and the upper middle part of the side wall of the slide bar guide seat (6) is provided with a horizontally and transversely penetrating slide bar guide seat shaft hole (6-2), and the slide bar guide seat shaft hole (6-2) is perpendicular to the slide bar guiding light hole (6-1) in a different plane. The vertical press bar driving pull rod arm (7) is in the shape of the letter L, and a pull rod arm corner shaft hole (7-3) is provided at the right angle of its L shape. The end of the horizontal short side (7-2) on the L shape of the vertical press bar driving pull rod arm (7) is provided with a pull rod arm end shaft hole (7-4). The two ends of the straight plate connecting rod (8) are respectively provided with a straight plate connecting rod first shaft hole (8-1) and a straight plate connecting rod second shaft hole (8-2). The circumferential side wall at the top of the vertical slide bar (3) is provided with a vertical press bar radial shaft hole (3-1), and the horizontal end surface at the bottom of the vertical slide bar (3) is provided with a vertically upward slide bar axial threaded hole (3-2). The semi-circular clamp (5) includes a clamp (5-1), a clamp connecting seat (5-2), and a clamp fastening bolt (5-3). The clamp connecting seat (5-2) is integrally formed with the top of the outer side wall of the arc outer diameter of the clamp (5-1), and a clamp counterbore (5-4) penetrating the clamp connecting seat (5-2) along the radial direction from its center is provided inside the clamp (5-1). The V-groove mechanism (9) includes a V-groove positioning block (9-1), a V-groove positioning block connecting seat (9-2), and a V-groove positioning block fastening bolt (9-3). The V-groove positioning block connecting seat (9-2) is integrally formed with the outer side wall of the bottom corner of the V-groove positioning block (9-1). The center of the bottom of the V-groove of the V-groove positioning block (9-1) is provided with a V-groove vertical counterbore (9-4) penetrating the V-groove positioning block connecting seat (9-2). The V-groove positioning block fastening bolt (9-3) passes through the V-groove vertical counterbore (9-4) from top to bottom and fixedly connects the V-groove mechanism (9) to the V-groove positioning block fastening screw hole (2-2). The middle section of the vertical slide bar (3) passes through the slide bar guiding light hole (6-1) and is slidably connected thereto. The vertical press bar radial shaft hole (3-1) is rotationally connected to the pull rod arm corner shaft hole (7-3) through a bolt connecting member a. The straight plate connecting rod first shaft hole (8-1) is rotationally connected to the pull rod arm end shaft hole (7-4) through a bolt connecting member b. The straight plate connecting rod second shaft hole (8-2) is rotationally connected to the slide bar guide seat shaft hole (6-2) through a bolt connecting member c. The bottom of the radial pressing mechanism (N) is fixedly connected to the base plate (1).The clamp fastening bolt (5-3) passes through the clamp countersunk hole (5-4) from bottom to top and is threadedly connected with the axial threaded hole (3-2) of the slide rod in a detachable manner. ; 2. A rail train brake pipe docking installation tool as claimed in claim 1, characterized in that: The radial clamping mechanism (N) comprises a horizontal push rod guide seat (10), a frame positioning seat (11), a horizontal push rod (12), a push rod driving handle (15) and a handle connecting rod (16); the frame positioning seat (11) comprises a rectangular horizontal frame (11-1) and a frame shaft seat (11-2); the lower end of the rectangular horizontal frame (11-1) is fixedly connected to the base plate (1) in a detachable manner via a bolt connector; the lower part of the frame shaft seat (11-2) is fixedly connected to a long side of the rectangular horizontal frame (11-1), and the frame shaft seat (11-2) is symmetrical about the center line (G) of the long side of the rectangular horizontal frame (11-1); the lower part of the horizontal push rod guide seat (10) is fixedly connected to the midpoint of the other long side of the rectangular horizontal frame (11-1), and a push rod guide light hole (10-1) is provided at the upper part of the horizontal push rod guide seat (10); The rear end of the horizontal push rod (12) is a push rod plate (12-3), the end of the push rod plate (12-3) is provided with a horizontal push rod shaft hole (12-3-1), the middle and rear section of the push rod driving handle (15) is a handle plate (15-3), the middle section of the handle plate (15-3) is provided with a horizontal handle connecting rod through hole (15-3-2), and the end section of the handle plate (15-3) is provided with a horizontal handle frame through hole (15-3-1); through holes are respectively provided at the upper and lower ends of the handle connecting rod (16); the handle frame through hole (15-3-1) is rotatably connected to the frame shaft seat (11-2) through a bolt connector d, the through hole at the upper end of the handle connecting rod (16) is rotatably connected to the handle connecting rod through hole (15-3-2) through a bolt connector e, and the through hole at the lower end of the handle connecting rod (16) is rotatably connected to the push rod shaft hole (12-3-1) through a bolt connector f.
3. A tool for connecting and installing railway train brake pipes as claimed in claim 2, characterized in that: The vertical clamping mechanism (M) further comprises a vertical pressure rod upper section limit nut (4A) and a vertical pressure rod lower section limit nut (4B); the middle section of the outer diameter side wall of the vertical slide rod (3) is a slide rod polished rod section (3-3); the upper and lower sections of the outer diameter side wall of the vertical slide rod (3) adjacent to the slide rod polished rod section (3-3) are respectively a slide rod upper threaded section (3-4A) and a slide rod lower threaded section (3-4B); the vertical pressure rod upper section limit nut (4A) and the vertical pressure rod lower section limit nut (4B) exposed above the slide rod guide seat (6) are connected to each other. The upper threaded section (3-4A) of the slide rod is threadedly connected and used to limit the maximum value of the obtuse angle α between the horizontal short side (7-2) on the vertical pressure rod driving the pull rod arm and the straight plate connecting rod (8); the lower section limiting nut (4B) of the vertical pressure rod is threadedly connected to the lower threaded section (3-4B) of the slide rod exposed below the top plate of the U-shaped frame (2) and used to limit the minimum value of the obtuse angle α between the horizontal short side (7-2) on the vertical pressure rod driving the pull rod arm and the straight plate connecting rod (8).
4. A tool for connecting and installing railway train brake pipes as claimed in claim 3, characterized in that: The maximum value α1 of the obtuse angle α between the horizontal short side (7-2) on the vertical pressure rod driving pull rod arm and the straight plate connecting rod (8) is less than or equal to 170 degrees; the minimum value α2 of the obtuse angle α is greater than or equal to 100 degrees.
5. A tool for connecting and installing railway train brake pipes as claimed in claim 4, characterized in that: The radial clamping mechanism (N) also includes a push rod end (14), the center of the front end face of the push rod end (14) is provided with an axial push rod countersunk hole (14-1), the front end of the horizontal push rod (12) is provided with a push rod axial screw hole (12-2), the countersunk bolt (g) is inserted into the push rod countersunk hole (14-1) and is threadedly connected to the push rod axial screw hole (12-2), so that the push rod end (14) is coaxially fixed to the front end of the horizontal push rod (12) in a detachable manner.
6. A tool for connecting and installing railway train brake pipes as claimed in claim 5, characterized in that: The radial clamping mechanism (N) also includes a push rod limiting bolt (13), the middle and rear section of the outer diameter side wall of the horizontal push rod (12) is the push rod bare rod side wall (12-1), the front section of the outer diameter side wall of the horizontal push rod (12) is the push rod external thread section (12-4), and the push rod limiting bolt (13) is coaxially sleeved on the front section of the horizontal push rod (12) and is threadedly connected to the push rod external thread section (12-4).
7. A tool for connecting and installing railway train brake pipes as claimed in claim 6, characterized in that: The line connecting the midpoints of the two short sides of the base plate (1) is the midline (K) of the short side of the base plate; the midvertical plane (T) of the short side of the base plate (1) passes through the midline (K) of the short side of the base plate and is perpendicular to the upper end surface of the base plate (1); the axis of the vertical slide bar (3) is perpendicular to the upper end surface of the base plate (1) and the axis of the vertical slide bar (3) is on the midvertical plane (T) of the short side of the base plate (1).
8. A tool for connecting and installing railway train brake pipes as claimed in claim 7, characterized in that: The median vertical plane (E) of the radial clamping mechanism (N) passes through the midline (G) of the long side of the rectangular horizontal frame (11-1) and is perpendicular to the end face of the rectangular horizontal frame (11-1); the median vertical plane of the radial clamping mechanism (N) coincides with the median vertical plane (T) of the short side of the base plate (1), and the axis of the push rod guide light hole (10-1) and the axis of the horizontal push rod (12) are both on the median vertical plane (E) of the radial clamping mechanism (N).
9. A tool for connecting and installing railway train brake pipes as claimed in claim 8, characterized in that: The bolt connector e and the bolt connector f passing through the upper and lower through holes of the handle connecting rod (16) have an obtuse angle β formed between the connecting line of the two and the axis of the push rod guide light hole (10-1), and the value range of the angle β is 95 to 150 degrees; the outer diameter of the push rod end (14) is smaller than the inner diameter of the metal oil pipe layer outside the metal oil pipe joint, and the outer diameter of the push rod end (14) is larger than the inner diameter of the Teflon material layer inside the metal oil pipe joint.