Anti-deformation piano cover plate drying device

Abstract

The utility model discloses an anti-deformation piano cover plate drying device. The anti-deformation piano cover plate drying device comprises a base, a shell, a door, an electric lock, a control panel, a glass window, an air return device, a dryer, a temperature sensor, a wind power sensor, a ball screw and a stepping motor. The drying device can uniformly heat the piano cover plate, the drying effect is better, the labor cost is reduced, the production risk is reduced, and automatic production can be realized.

Description

Technical Field

[0001] The utility model relates to the technical field of drying machines, in particular to an anti-deformation piano cover drying device. Background Art

[0002] The piano cover is one of the important parts of the piano. Currently, the piano cover usually needs to be dried during production and processing. During the drying process, it is heated by heat radiation to achieve the drying effect. However, this method is inefficient and cannot control the heating temperature well, which affects the final product quality.

[0003] After searching, the Chinese patent application number 201720836008.0 discloses a moringa drying device, including a box body and a box door, an exhaust port, a drum, a hot air blower, a fixed cylinder, a motor, a first pulley, and a second pulley. The bottom of the box body is provided with a second support seat, and the second support seat is connected to the fixed cylinder. The box body is provided with an exhaust port, and the exhaust port is connected to the fixed cylinder. The fixed cylinder is provided with a drum, and the outer surface of the drum is fixedly connected with a scraper. The bottom of the box body is connected with a first support seat, and the first support seat is connected with a hot air blower. Put the moringa seeds between the fixed cylinder and the drum, put the moringa leaves into the drum, close the box door, drive the first pulley to drive the second pulley to rotate through the motor, thereby driving the rotating shaft to rotate, and finally driving the drum to rotate. At the same time, the hot air blower blows hot air into the fixed cylinder through the air inlet, and the rotation of the drum and the scraper flips the moringa seeds and moringa leaves.

[0004] The Moringa drying device in the above-mentioned document has the following shortcomings: the heating temperature cannot be controlled during the drying process, the wood cannot be dried better, and its quality cannot be guaranteed. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a piano cover drying device that prevents deformation.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A piano cover drying device that prevents deformation, the drying device comprising a return air device 1 and a return air device 2; the return air device 1 and the return air device 2 are installed on a door by bolts, the structures of the return air device 1 and the return air device 2 are bulged upward in the center, and a semi-annular cavity is formed at the bottom of the return air device 1 and the return air device 2.

[0008] As a further solution of the utility model: it includes a base, a shell, a door, an electric lock, a control panel, and a glass window, wherein the door is mounted on the shell by a hinge; the control panel is mounted on one side of the shell; the electric lock is mounted on the door by bolts, and the electric lock and the control panel are electrically connected; the glass window is mounted on one side of the shell, side by side with the control panel.

[0009] As a further solution of the utility model: the drying device includes a fan, a dryer 1 and a dryer 2; the dryer 1 is fixed to the inner side of the top of the shell by bolts, the dryer 2 is fixed to the inner side of the bottom of the shell by bolts, the fan is installed on the inner side of the rear of the shell by bolts, and the fan and the return air device 1 and the return air device 2 are installed at the same horizontal position.

[0010] As a further solution of the utility model: the drying device includes a temperature sensor, which is installed on the inner side of the shell by bolts. The temperature sensor is electrically connected to the control panel, and the control panel controls the operation of dryer 1 and dryer 2 based on the signal of the temperature sensor.

[0011] As a further solution of the utility model: the drying device includes a wind sensor, which is installed on the inner side of the shell by bolts. The wind sensor is electrically connected to the control panel, and the control panel controls the operation of the fan based on the signal of the wind sensor.

[0012] As a further solution of the utility model: the drying device includes a limiter, a ball screw, a ball nut, a stepper motor, a stop plate, and a conduit. The conduit is horizontally installed on the inner side of the shell by bolts, the limiter is fixed to the front of the conduit by bolts, the ball screw is installed inside the conduit, the ball nut is sleeved on the ball screw, the output end of the stepper motor is connected to the tail of the ball screw through a coupling, and the stepper motor is fixed to the inner side of the shell by bolts.

[0013] As a further solution of the utility model: the drying device includes a stop plate, which is fixed to the ball nut by bolts, and a steel pipe is in the middle of the stop plate, and the steel pipe is welded to the side wall of the stop plate, leaving gaps between the steel pipes.

[0014] The beneficial effects of the utility model are:

[0015] 1. In this case, when the drying device is working, the operator closes the door, and the return air device 1 and the return air device 2 form a return air mechanism to form an annular cavity at the bottom. When the dryer is working, the dryer 1 and the dryer 2 begin to heat up, so that the temperature inside the drying device increases, and the fan starts to run, blowing air into the drying device to make the air flow and dry the piano cover as a whole. As the fan runs, the hot air will be blown onto the door, because the return air device 1 and the return air device 2 are installed on the door 3, which will gather the hot air in the cavity and return the gathered hot air along the original route. The gathered hot air collides with the air blown in by the fan, driving the internal circulation of the drying device, so that the drying device heats the piano cover evenly.

[0016] 2. In this case, by installing a temperature sensor, the temperature inside the drying device can be monitored in real time. The operator can check the temperature inside the drying device through the operation panel. At the same time, the operation panel of the drying device has pre-built-in drying conditions for the corresponding piano cover wood. Only the preset program needs to be selected for automatic heating. The temperature is dynamically adjusted through the temperature sensor to achieve intelligent drying and avoid the piano cover from cracking due to excessive temperature.

[0017] 3. In this case, the wind sensor detects the wind force inside the drying device and transmits the detection data to the control panel. The control panel controls the motor speed of the fan appropriately according to the preset conditions, thereby adjusting the air flow inside the dryer.

[0018] 4. In this case, the operator places the piano cover on the stop plate and presses a button on the control panel. The control panel starts the stepper motor through an electrical signal. The stepper motor controls the ball screw to transport the piano cover into the drying device. After drying, the control panel transmits an electrical signal to the stepper motor according to a preset program to control the stepper motor to transport the piano cover out of the drying device after drying, avoiding workers from manually pulling out the stop plate from previous machines, reducing workload and preventing workers from being burned by high temperatures. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of an anti-deformation piano cover drying device proposed by the utility model;

[0020] Figure 2 This is a schematic diagram of the internal structure of an anti-deformation piano cover drying device proposed by the utility model;

[0021] Figure 3 This is a structural schematic diagram of a screw rod of a piano cover drying device for preventing deformation proposed by the utility model;

[0022] Figure 4 The utility model discloses a structural schematic diagram of an air returner of a piano cover drying device with an anti-deformation function.

[0023] In the figure: 1-base, 2-housing, 3-door, 4-return air device 1, 5-electric lock, 6-control panel, 7-glass window, 8-fan, 9-dryer 1, 10-return air device 2, 11-temperature sensor, 12-limiter, 13-ball screw, 14-dryer 2, 15-wind sensor, 16-stop plate, 17-rolling nut 1, 18-rolling nut 2, 19-stepping motor, duct-20. DETAILED DESCRIPTION

[0024] The technical solution of the utility model is further described in detail below in conjunction with specific implementation methods.

[0025] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0026] Example 1

[0027] A piano cover drying device for preventing deformation, such as Figure 1 , Figure 2 As shown, the drying device includes a base 1, a shell 2, a door 3, a return air device 1 4, a return air device 2 10, a fan 8, a dryer 1 9, and a dryer 2 14; the door 3 is mounted on the shell 2 by hinges; the return air device 1 4 and the return air device 2 9 are mounted on the door 3 by bolts, the dryer 1 9 is fixed to the top inner side of the shell 2 by bolts, the dryer 2 14 is fixed to the bottom inner side of the shell 2 by bolts, the fan 8 is mounted on the rear inner side of the shell 2 by bolts, and the fan 8 is mounted at the same horizontal position as the return air device 1 4 and the return air device 2 9; as shown Figure 4 As shown, the structures of the return air unit 1 4 and the return air unit 2 10 are bulged upward in the center, forming a semi-annular cavity at the bottom of the return air unit 1 4 and the return air unit 2 10 .

[0028] In this case, when the drying device is working, the operator closes the door 3, and the return air device 1 4 and the return air device 2 10 form a return air mechanism to form an annular cavity at the bottom. When the dryer is working, the dryer 1 9 and the dryer 2 14 start to heat up, so that the temperature inside the drying device increases, and the fan 8 starts to run, blowing air into the drying device to make the air flow and dry the piano cover as a whole. As the fan 8 runs, the hot air will be blown onto the door 3. Because the return air device 1 4 and the return air device 2 10 are installed on the door 3, the hot air will be gathered in the cavity and the gathered hot air will be returned along the original route. The gathered hot air collides with the wind blown in by the fan 8, driving the internal circulation of the drying device, so that the drying device can evenly heat the piano cover.

[0029] like Figure 1 As shown, the drying device also includes an electric lock 5, a control panel 6, and a glass window 7. The control panel 6 is installed on one side of the outer shell 2; the electric lock 5 is installed on the door 3 by bolts, and the electric lock 5 and the control panel 6 are electrically connected; the glass window 7 is installed on one side of the outer shell 2, side by side with the control panel.

[0030] In this case, workers can control the opening and closing of the electric lock 5 through the control panel 6. When the drying device is working, extremely high heat is accumulated inside the dryer. If the door 3 is opened rashly, the heat will erupt instantly and burn the operator. When the temperature inside the drying device does not reach the safe temperature, the operation panel 6 will lock the electric lock 5 until it reaches the appropriate temperature. The control panel 6 transmits a signal to the electric lock 6 to adjust the safety lock 6 to the unlocking mode. The user then opens the door 3. When the drying device is working, the operator can observe the situation inside the drying device through the glass window.

[0031] In order to solve the problem of how to control the internal temperature of the drying device; Figure 2 As shown, the drying device also includes a temperature sensor 11, which is installed on the inner side of the housing 2 by bolts. The temperature sensor 11 is electrically connected to the control panel 6, and the control panel 6 controls the operation of the dryer 1 9 and the dryer 2 14 based on the signal of the temperature sensor 11.

[0032] In this case, by installing the temperature sensor 11, the temperature inside the drying device can be monitored in real time. The operator can check the temperature inside the drying device through the operation panel 6. At the same time, the operation panel of the drying device can pre-install the drying conditions of the corresponding piano cover wood. It only needs to select the preset program to automatically heat up. The temperature can be dynamically adjusted by the temperature sensor 11 to realize intelligent drying and avoid the piano cover from cracking due to excessive temperature.

[0033] In order to solve the problem of how to adjust the wind force; Figure 2 As shown, the drying device further includes a wind sensor 15 , which is installed on the inner side of the housing 2 by bolts. The wind sensor 15 is electrically connected to the control panel 6 , and the control panel 6 controls the operation of the fan 8 based on the signal of the wind sensor 15 .

[0034] In this case, the wind sensor 15 detects the wind force inside the drying device and transmits the detection data to the control panel 6. The control panel 6 appropriately controls the motor speed of the fan 8 according to the preset conditions, thereby adjusting the air flow inside the dryer.

[0035] In order to solve the problem of material in and out; Figure 1 , Figure 3As shown, the drying device also includes a limiter 12, a ball screw 13, a ball nut 17, a stepper motor 19, a stop plate 16, and a conduit 20. The conduit 20 is horizontally installed on the inner side of the shell 2 by bolts, the limiter 12 is fixed in front of the conduit 20 by bolts, the ball screw 13 is installed inside the conduit, the ball nut 17 is sleeved on the ball screw 13, the output end of the stepper motor 19 is connected to the tail of the ball screw 13 through a coupling, the stepper motor 19 is fixed to the inner side of the shell by bolts, the stop plate 16 is fixed to the ball nut 17 by bolts, and there is a steel pipe in the middle of the stop plate, and the steel pipe is welded to the side wall of the stop plate, leaving gaps between the steel pipes.

[0036] In this case, the operator places the piano cover on the stop plate and presses a button on the control panel 6. The control panel 6 starts the stepper motor 19 through an electrical signal. The stepper motor 19 controls the ball screw 13 to transport the piano cover to the inside of the drying device. After drying, the control panel 6 transmits an electrical signal to the stepper motor 19 according to a preset program to control the stepper motor 19 to transport the piano cover out of the drying device after drying, thereby avoiding the workers from manually pulling out the stop plate 16 from the previous machine, reducing the workload and preventing the workers from being burned by high temperature.

[0037] The working principle and use process of the utility model are as follows: the operator places the piano cover to be dried on the stop plate 16, and then starts the stepper motor 19 on the control panel 6 to transport the piano cover to the inside of the drying device. The operator adjusts the preset content on the control panel 6, and then clicks the start heating button, and the dryer 1 9 and the dryer 2 14 start to heat. As the temperature inside the drying device increases, when it reaches the preset temperature, the control panel 6 controls the fan 8 to start. During drying, the control panel 6 adjusts the speed of the fan 8 in real time according to the preset content through the data of the temperature sensor 11 and the wind sensor 15, and adjusts the power of the dryer 1 9 and the dryer 2 14. According to the preset conditions, after baking is completed, the control panel 6 controls the dryer 1 9 and the dryer 2 14 to stop heating, senses the temperature inside the drying device through the temperature sensor 11, and uses the fan 8 to cool down the inside of the device. After reaching a safe temperature, the control panel 6 controls the electric lock to unlock, and after the operator opens the door 3, controls the stepper motor 19 to push the ball screw 13 to transport the piano cover out of the drying device.

Claims

1. A piano cover drying device for preventing deformation, characterized in that: The invention comprises a base (1), an outer shell (2), a door (3), a first air return device (4), and a second air return device (10); the door (3) is mounted on the outer shell (2) by means of hinges; the first air return device (4) and the second air return device (10) are mounted on the door (3) by means of bolts; the structure of the first air return device (4) and the second air return device (10) is such that the center of the structure bulges upward, and a semi-circular cavity is formed at the bottom of the first air return device (4) and the second air return device (10).

2. The anti-deformation piano cover drying device according to claim 1, characterized in that: The invention comprises an electric lock (5), a control panel (6), and a glass window (7), wherein the control panel (6) is mounted on one side of a housing (2); the electric lock (5) is mounted on a door (3) by means of bolts, and the electric lock (5) and the control panel (6) are electrically connected; and the glass window (7) is mounted on one side of the housing (2) and is installed side by side with the control panel.

3. The anti-deformation piano cover drying device according to claim 2, characterized in that: The invention comprises a fan (8), a dryer 1 (9), and a dryer 2 (14), wherein the dryer 1 (9) is fixed to the inner side of the top of the housing (2) by bolts; the dryer 2 (14) is fixed to the inner side of the bottom of the housing (2) by bolts; the fan (8) is installed on the inner side of the rear of the housing (2) by bolts, and the fan (8) and the return air device 1 (4) and the return air device 2 (10) are installed at the same horizontal position.

4. The anti-deformation piano cover drying device according to claim 3, characterized in that: The invention comprises a temperature sensor (11), wherein the temperature sensor (11) is installed on the inner side of the housing (2) by means of bolts, the temperature sensor (11) is electrically connected to a control panel (6), and the control panel (6) controls the operation of a dryer 1 (9) and a dryer 2 (14) based on a signal from the temperature sensor (11).

5. The anti-deformation piano cover drying device according to claim 4, characterized in that: The drying device comprises a wind sensor (15), wherein the wind sensor (15) is mounted on the inner side of the housing (2) by means of bolts, the wind sensor (15) is electrically connected to a control panel (6), and the control panel (6) controls the operation of the fan (8) based on a signal from the wind sensor (15).

6. The anti-deformation piano cover drying device according to claim 5, characterized in that: The drying device comprises a limiter (12), a ball screw (13), a ball nut (17), a stepper motor (19), and a conduit (20), wherein the conduit (20) is horizontally mounted on the inner side of a housing (2) by means of bolts; the limiter (12) is fixed to the front of the conduit (20) by means of bolts; the ball screw (13) is mounted inside the conduit, and the ball nut (17) is sleeved on the ball screw (13); the output end of the stepper motor (19) is connected to the tail end of the ball screw (13) by means of a coupling, and the stepper motor (19) is fixed to the inner side of the housing by means of bolts.

7. The anti-deformation piano cover drying device according to claim 6, characterized in that: The drying device comprises a material stopping plate (16), wherein the material stopping plate (16) is fixed on a ball nut (17) by bolts, wherein a steel pipe is provided in the middle of the material stopping plate, and the steel pipe is welded to the side wall of the material stopping plate, and gaps are left between the steel pipes.

Images