A device for testing performance of instrument equipment
By introducing a heat-resistant detection mechanism and a reciprocating detection mechanism into the performance testing device of the instrument equipment, the problem of continuous detection in the prior art is solved, efficient and automated testing is achieved, and the accuracy and efficiency of the test are improved.
Patent Information
- Application Number
- CN202421596572.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-07-08
AI Technical Summary
The existing instrument performance testing devices cannot achieve continuous detection of instrument equipment, and require manual inspection operations, which increases the workload and reduces production efficiency.
An instrument performance testing device including a heat-resistant detection mechanism and a reciprocating detection mechanism is designed. The heat-resistant detection mechanism controls the temperature in the heating chamber through heating electric wires to simulate a high-temperature environment; the reciprocating detection mechanism realizes continuous non-destructive pressure test of the instrument equipment through the driving motor and the driving cylinder.
It realizes efficient and automated heat resistance performance testing and continuous stress testing of instrumentation equipment, improves the accuracy, reliability and efficiency of testing, and reduces the complexity and error of manual operation.
Smart Images

Figure CN222733618U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric vehicle instrument equipment, in particular to an instrument equipment performance testing device. Background Art
[0002] An electric vehicle, also known as an electric car, refers to a vehicle that uses an electric motor as its driving force. Its electrical energy is usually provided by an on-board battery (such as a lithium battery). The concept of electric vehicles covers a variety of types, including pure electric vehicles, hybrid vehicles, fuel cell vehicles, etc.; an electric vehicle instrument refers to an information system installed on an electric vehicle to display the vehicle status, driving information, and provide driving assistance functions.
[0003] In combination with the instrument equipment performance testing device in the prior art, it is found that in the current industrial production practice, for the performance testing device of the instrument equipment, its operation mode often relies on manual detection operation. However, this testing device has certain limitations and cannot achieve continuous detection of the instrument equipment. Specifically, the existing testing device requires the operator to remove the instrument equipment from the production line in order to perform an independent testing process. This step not only increases the extra workload and operation time, but also reduces the production efficiency to a certain extent. Utility Model Content
[0004] The purpose of the utility model is to provide an instrument equipment performance testing device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an instrument equipment performance testing device, comprising a conveyor belt, a support frame is provided in the middle of the conveyor belt, a heat resistance detection mechanism is provided at the upper end of the support frame, a reciprocating detection mechanism is provided in the middle of the heat resistance detection mechanism, the heat resistance detection mechanism comprises a bin frame, a heating bin, a heating wire, a carrier and a barrier cloth, a bin frame is fixedly installed on the upper end of the support frame, a heating bin is fixedly installed on the inner wall of the bin frame, a heating wire is fixedly installed at the upper end of the heating bin, a carrier is provided below the heating wire, the carrier is located above the conveyor belt, and barrier cloth is installed on both left and right ends of the heating bin.
[0006] Optionally, the reciprocating detection mechanism includes a motor bracket, a drive motor, a drive column, a traction groove, a guide rail body, a push plate body, a displacement ball, a push rod body, a spring body, a mounting plate, a first rubber pad and a second rubber pad, and the rear end of the heating chamber is fixedly installed with a motor bracket and a guide rail body.
[0007] Optionally, a driving motor is fixedly mounted on the motor bracket, and a driving column is mounted on the transmission end of the driving motor.
[0008] Optionally, a traction groove is provided on the outer wall of the driving column, and a push plate body is slidably connected to the inner side of the guide rail body.
[0009] Optionally, a displacement ball is fixedly mounted on the upper end of the push plate body, and the displacement ball is slidably connected to the traction groove.
[0010] Optionally, a push rod body is fixedly mounted in the middle of the push plate body, and a spring body is arranged on the outer side of the push rod body.
[0011] Optionally, a mounting plate is fixedly mounted on one end of the push rod body away from the push plate body, a first rubber pad is fixedly mounted on the outer wall of the mounting plate, and a second rubber pad is arranged on the side of the first rubber pad away from the mounting plate.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. In the utility model, a heat resistance detection mechanism is provided. The heat resistance detection mechanism accurately controls the temperature in the heating chamber by heating the electric wire, and can simulate the high temperature environment in the car in summer at degrees to degrees, providing an environment close to the actual use conditions for the heat resistance performance test of the instrument equipment, thereby improving the accuracy and reliability of the test. Compared with the traditional test method that requires manual intervention, the automatic control of the heat resistance detection mechanism can significantly improve the test efficiency, reduce the repetitive work of the operators, and thus reduce the labor cost; through heat resistance detection, potential problems of the instrument equipment in a high temperature environment, such as material deformation, performance degradation, etc., can be discovered in advance, thereby ensuring the stability and durability of the instrument equipment in a high temperature use environment; by conducting heat resistance tests on the instrument equipment, equipment failures caused by high temperature environments can be prevented, thereby ensuring the safety of users during use.
[0014] 2. In the utility model, a reciprocating detection mechanism is provided, which can realize continuous non-destructive pressure testing of the instrument equipment, so as to comprehensively evaluate the durability and reliability of the instrument equipment in a simulated high temperature environment. The cooperation between the drive motor and the drive column realizes the automation of the test process, reduces the complexity and error of manual operation, and improves the accuracy of the test; through the reciprocating pushing method, various pressures that the instrument equipment may encounter during actual use are simulated, so as to more realistically reflect the performance of the equipment under actual working conditions. The repeated pushing operation of the reciprocating detection mechanism ensures that the instrument equipment is tested and improves the comprehensiveness of the test. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model in a three-dimensional front view;
[0016] Figure 2 It is a schematic structural diagram of the utility model in a plane front view;
[0017] Figure 3 It is a schematic diagram of the structure of the utility model in a three-dimensional top view;
[0018] Figure 4 This is a schematic diagram of the structure of the utility model when viewed from above;
[0019] Figure 5 It is a schematic diagram of the structure of the utility model in a plane left view;
[0020] Figure 6 The structure of the utility model is schematically shown in a three-dimensional cutaway view. Figure 1 ;
[0021] Figure 7 The structure of the utility model is schematically shown in a three-dimensional cutaway view. Figure 2 ;
[0022] Figure 8 It is a schematic structural diagram of the utility model in a planar cross-section.
[0023] In the figure: 1. conveyor belt; 2. support frame; 3. heat resistance detection mechanism; 301. bin frame; 302. heating bin; 303. heating wire; 304. carrier; 305. barrier cloth; 4. reciprocating detection mechanism; 401. motor bracket; 402. driving motor; 403. driving column; 404. traction groove; 405. guide rail body; 406. push plate body; 407. displacement ball; 408. push rod body; 409. spring body; 410. mounting plate; 411. first rubber pad; 412. second rubber pad. DETAILED DESCRIPTION
[0024] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figures 1 to 8 In an embodiment of the utility model, an instrument equipment performance test device includes a conveyor belt 1, a support frame 2 is provided in the middle of the conveyor belt 1, a heat resistance detection mechanism 3 is provided at the upper end of the support frame 2, a reciprocating detection mechanism 4 is provided in the middle of the heat resistance detection mechanism 3, and the heat resistance detection mechanism 3 includes a bin frame 301, a heating bin 302, a heating wire 303, a carrier 304 and a barrier cloth 305. The upper end of the support frame 2 is fixedly installed with a bin frame 301, the inner wall of the bin frame 301 is fixedly installed with a heating bin 302, the upper end of the heating bin 302 is fixedly installed with a heating wire 303, a carrier 304 is provided below the heating wire 303, the carrier 304 is located above the conveyor belt 1, and barrier cloth 305 is installed at both left and right ends of the heating bin 302;
[0028] The chamber frame 301 provides a stable support structure for the heating chamber 302. The heating chamber 302 can accommodate the instrument equipment to be tested and simulate the high temperature environment through the heat generated by the heating wire 303. The heating wire 303 can quickly heat up and accurately control the temperature, providing the required constant high temperature environment for the test, which is helpful to evaluate the performance and durability of the instrument equipment under high temperature conditions. The barrier cloth 305 can isolate the test area from the external environment, prevent external factors from interfering with the test process, and ensure the reliability and repeatability of the test results.
[0029] The reciprocating detection mechanism 4 includes a motor bracket 401, a drive motor 402, a drive column 403, a traction groove 404, a guide rail body 405, a push plate body 406, a displacement ball 407, a push rod body 408, a spring body 409, a mounting plate 410, a first rubber pad 411 and a second rubber pad 412. The rear end of the heating chamber 302 is fixedly mounted with the motor bracket 401 and the guide rail body 405, the drive motor 402 is fixedly mounted on the motor bracket 401, the drive end of the drive motor 402 is mounted with the drive column 403, and the outer wall of the drive column 403 is provided with a traction The inner side of the guide rail body 405 is slidably connected with a push plate body 406, the upper end of the push plate body 406 is fixedly installed with a displacement ball 407, the displacement ball 407 is slidably connected with the traction groove 404, the middle part of the push plate body 406 is fixedly installed with a push rod body 408, the outer side of the push rod body 408 is provided with a spring body 409, the end of the push rod body 408 away from the push plate body 406 is fixedly installed with a mounting plate 410, the outer wall of the mounting plate 410 is fixedly installed with a first rubber pad 411, and the side of the first rubber pad 411 away from the mounting plate 410 is provided with a second rubber pad 412;
[0030] The motor bracket 401 provides a solid support for the driving motor 402, ensuring the stable operation of the driving motor 402. The driving motor 402 is the power source of the reciprocating detection mechanism 4, and can accurately control the movement of the driving column 403, realize continuous and stable reciprocating push, and improve the test efficiency. The rotational motion of the driving column 403 is converted into a linear reciprocating motion, which promotes the movement of the displacement ball 407, thereby realizing the pressure test of the instrument equipment and ensuring the continuity and uniformity of the test. The traction groove 404 enables the displacement ball 407 to move smoothly in the groove. Through the conversion of the inclined groove and the straight groove, the precise control of the push plate is realized, and the accuracy of the test is improved. The guide rail body 405 A motion trajectory is provided for the displacement ball 407, ensuring the linear motion of the ball and reducing the offset and error during the test; the push rod body 408 connects the push plate body 406 and the displacement ball 407, transmitting the motion force and ensuring the stability of the push plate body 406 in the reciprocating motion and the uniformity of the force; the spring body 409 plays a rebound role in the reciprocating detection mechanism 4, so that the push plate body 406 and the push rod body 408 can be quickly reset after completing a push, thereby improving the frequency and efficiency of the test; the first rubber pad 411 and the second rubber pad 412 pressurize the instrument equipment, and the soft rubber pad will not break the instrument equipment and is only used to pressurize the instrument equipment, thereby performing a resistance test on the instrument equipment.
[0031] The working principle of the utility model is as follows: the instrument equipment performance test device is composed of a support frame 2, a heat resistance detection mechanism 3 and a reciprocating detection mechanism 4. Before using the instrument equipment performance test device, it is necessary to pre-connect the heating wire 303 and the drive motor 402 to electricity and connect to the control terminal, and it is also necessary to connect the conveyor belt 1 to the production line of the instrument equipment. When using the instrument equipment performance test device, the heat resistance detection mechanism 3 and the reciprocating detection mechanism 4 are enabled. The working process of the heat resistance detection mechanism 3 is as follows: the heating wire 303 is energized and heated, so that the temperature in the heating chamber 302 is controlled between 40 degrees and 60 degrees, simulating the temperature environment inside the car in summer, and then the heat resistance detection operation is performed on the instrument equipment. At the same time, the reciprocating detection mechanism 4 is enabled. The working process of the reciprocating detection mechanism 4 is as follows: the drive motor 402 drives the drive column 403 to rotate, and under the driving effect of the drive column 403, the displacement ball 407 is falsely squeezed along the inclined groove of the traction groove 404, thereby driving the push plate body 406, the push rod body 408, the spring body 409, and the installation The plate 410 and the first rubber pad 411 push from front to back, thereby pushing the instrument equipment, so that the instrument equipment is squeezed, and the subsequent displacement ball 407 moves to the straight groove of the traction groove 404, and under the rebound effect of the spring body 409, the push plate body 406, the push rod body 408, the spring body 409, the mounting plate 410 and the first rubber pad 411 will be displaced from front to back as a whole, driving the column 403 to continue to rotate, according to the above-mentioned reciprocating pushing operation, and then the instrument equipment is subjected to a soft pressure test, which can ensure the stability of the instrument equipment in the simulated temperature environment; in summary, the heat resistance detection mechanism 3 and the reciprocating detection mechanism 4 complement each other, the heat resistance detection mechanism 3 is used to create a simulated use environment, can create a high temperature environment, simulate the high temperature environment in summer, and is used to detect the heat resistance of the instrument equipment, while the reciprocating detection mechanism 4 adopts a reciprocating transmission method, which can continuously reciprocate to perform non-destructive pressure testing on the instrument equipment, which can effectively achieve the soft pressure test effect, and finally achieve the effect of testing the durability of the instrument equipment in a simulated high temperature environment.
[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An instrument equipment performance testing device, comprising a conveyor belt (1), wherein a support frame (2) is arranged in the middle of the conveyor belt (1), characterized in that: The upper end of the support frame (2) is provided with a heat resistance detection mechanism (3), and the middle part of the heat resistance detection mechanism (3) is provided with a reciprocating detection mechanism (4). The heat resistance detection mechanism (3) comprises a bin frame (301), a heating bin (302), a heating wire (303), a carrier (304) and a barrier cloth (305). The upper end of the support frame (2) is fixedly installed with a bin frame (301), the inner wall of the bin frame (301) is fixedly installed with a heating bin (302), the upper end of the interior of the heating bin (302) is fixedly installed with a heating wire (303), a carrier (304) is provided below the heating wire (303), and the carrier (304) is located above the conveyor belt (1). Barrier cloths (305) are installed at both left and right ends of the heating bin (302).
2. The instrument equipment performance testing device according to claim 1, characterized in that: The reciprocating detection mechanism (4) comprises a motor bracket (401), a driving motor (402), a driving column (403), a traction groove (404), a guide rail body (405), a push plate body (406), a displacement ball body (407), a push rod body (408), a spring body (409), a mounting plate (410), a first rubber pad (411) and a second rubber pad (412); the motor bracket (401) and the guide rail body (405) are fixedly mounted at the rear end of the heating chamber (302).
3. The instrument equipment performance testing device according to claim 2, characterized in that: A driving motor (402) is fixedly mounted on the motor bracket (401), and a driving column (403) is mounted on the transmission end of the driving motor (402).
4. The instrument equipment performance testing device according to claim 3, characterized in that: A traction groove (404) is provided on the outer wall of the driving column (403), and a push plate body (406) is slidably connected to the inner side of the guide rail body (405).
5. The instrument equipment performance testing device according to claim 4, characterized in that: A displacement ball (407) is fixedly mounted on the upper end of the push plate body (406), and the displacement ball (407) is slidably connected to the traction groove (404).
6. The instrument equipment performance testing device according to claim 5, characterized in that: A push rod body (408) is fixedly mounted in the middle of the push plate body (406), and a spring body (409) is arranged on the outer side of the push rod body (408).
7. The instrument equipment performance testing device according to claim 6, characterized in that: A mounting plate (410) is fixedly mounted on one end of the push rod body (408) away from the push plate body (406), a first rubber pad (411) is fixedly mounted on the outer wall of the mounting plate (410), and a second rubber pad (412) is arranged on the side of the first rubber pad (411) away from the mounting plate (410).