A detection device for a proportional solenoid valve

By designing a detection device including a power source, a pressure sensor, a test rod and a connector, the problem of difficulty in effectively detecting the defects of proportional solenoid valve hardware in the prior art is solved, and effective detection of comparative solenoid valve hardware and expanded detection range of solenoid valves of different specifications is achieved.

CN222733825UActive Publication Date: 2025-04-08SHANGHAI JINSHI ELECTROMECHANICAL TECH CO LTD
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Patent Information

Application Number
CN202421219670.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-04-08
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The existing proportional solenoid valve detection methods are difficult to effectively detect hardware defects, resulting in missed inspection.

Method used

A detection device including a power source, a pressure sensor, a test rod and a connector is designed. The test rod is driven by the power source, and the connector contacts the detection position of the solenoid valve. The pressure sensor measures the transmitted pressure and determines whether the solenoid valve is qualified.

Benefits of technology

This device can effectively detect whether the hardware of the proportional solenoid valve is qualified, ensure its normal use, and detect solenoid valves of different specifications through replaceable connectors to expand the detection range.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a detection device for a proportional electromagnetic valve, comprising: a power source, a pressure sensor, a test rod and a connector; the power source installed on a test bench drives the test rod, a connector is sleeved on the test rod, and the connector is slidably installed on the test bench; the connector used for matching the electromagnetic valve is detachably installed on the end of the test rod away from the power source; the pressure sensor is installed in the test rod to measure the pressure transmitted by the end where the connector is located.
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Description

Technical Field

[0001] The utility model relates to the technical field of electromagnetic valve detection, in particular to a detection device for a proportional electromagnetic valve. Background Art

[0002] Proportional solenoid valves are increasingly used in the field of industrial machinery due to their compact structure, long service life, low failure rate, and low maintenance costs. Therefore, factory inspection of proportional solenoid valves is particularly important.

[0003] Existing proportional solenoid valves generally perform circuit detection on the proportional solenoid valves, but fail to detect proportional solenoid valves with hardware defects. Summary of the invention

[0004] In order to solve the above problems, the present application provides a detection device for a proportional solenoid valve.

[0005] A detection device for a proportional solenoid valve comprises: a power source, a pressure sensor, a test rod and a connector;

[0006] The power source installed on the test bench is driven and connected to the test rod, a connecting piece is sleeved on the test rod, and the connecting piece is slidably installed on the test bench;

[0007] The connector used to match the solenoid valve is detachably mounted on the end of the test rod away from the power source;

[0008] The pressure sensor is installed in the test rod to measure the pressure transmitted by the end where the connector is located.

[0009] In one embodiment, the power source includes a motor and a telescopic mechanism;

[0010] The motor is installed on the testing platform;

[0011] The telescopic mechanism is installed on the detection platform, one end of the telescopic mechanism is connected to the output shaft of the motor, and the other end is connected to the test rod.

[0012] In one embodiment, the telescopic mechanism includes a base plate, a screw rod, a slider, and a guide rod;

[0013] A mounting plate is respectively arranged in the length direction of the substrate, and the two mounting plates are arranged parallel to the substrate;

[0014] Both ends of the screw rod are respectively mounted on the mounting plate through a bearing;

[0015] The two ends of the guide rod are respectively connected to the connecting plate, and the axis of the guide rod and the axis of the screw rod are arranged in parallel in the same plane;

[0016] The slider is sleeved on the screw rod, and the slider is threadedly connected to the screw rod. The slider is slidably sleeved on the guide rod.

[0017] In one embodiment, a protective cover covering the guide rod, the screw rod and the slider is installed on the mounting plate.

[0018] In one embodiment, a mounting seat for mounting the pressure sensor is provided between the telescopic mechanism and the test rod;

[0019] The mounting seat comprises a first mounting block and a second mounting block fixed to an end of the telescopic mechanism away from the motor, the second mounting block is fixedly connected to the first mounting block, and the pressure sensor is located between the first mounting block and the second mounting block;

[0020] One end of the force measuring rod passes through the second mounting block and is connected to the pressure sensor.

[0021] In one embodiment, the mounting seat further comprises a placement plate, the placement plate is fixed between the first mounting block and the second mounting block, and a mounting groove is provided on the placement plate to form an installation space for installing the pressure sensor between the placement plate and the second mounting block;

[0022] The pressure sensor is located in the mounting groove and is fixedly connected to the placement plate.

[0023] In one embodiment, one end of the connecting member is connected to the outer wall of the first mounting block and / or the second mounting block, and the other end is provided with a sliding block;

[0024] The test bench is provided with a sliding groove for the sliding block to slide.

[0025] In one embodiment, a connecting seat is provided between the telescopic mechanism and the test bench, and the connecting seat is arranged parallel to the connecting member.

[0026] In one embodiment, the connection base is provided with a harness hole for connecting the pressure sensor wires through.

[0027] In one embodiment, the connector is connected to the test rod via threads.

[0028] Compared with the prior art, the present invention has the following advantages:

[0029] The present application has a simple structure and is easy to operate. The numerical value obtained by the pressure sensor is used to determine whether the proportional solenoid valve is qualified. It is used to detect whether the hardware of the proportional solenoid valve is qualified to ensure the normal use of the proportional solenoid valve. The replaceable connector is used to detect proportional solenoid valves of different specifications, thereby increasing the detection range of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0031] Figure 1 It is a three-dimensional structural schematic diagram of a detection device for a proportional solenoid valve in this application;

[0032] Figure 2 It is an exploded schematic diagram of a detection device of a proportional solenoid valve in this application;

[0033] Figure 3 It is a front view schematic diagram of a detection device of a proportional solenoid valve in the present application;

[0034] Figure 4 for Figure 3 AA cross-sectional view.

[0035] In the figure:

[0036] 1. Power source; 11. Motor; 111. Output shaft; 12. Telescopic mechanism; 121. Base plate; 122. Screw rod; 123. Mounting plate; 124. Moving rod; 125. Slider; 126. Guide rod; 127. Connecting plate; 128. Protective cover; 129. Bearing;

[0037] 3. Test rod;

[0038] 4. Pressure sensor;

[0039] 5. Connector;

[0040] 6. Mounting seat; 61. First mounting block; 62. Placement plate; 621. Mounting slot; 63. Second mounting block;

[0041] 7. Connecting seat; 71. Wiring harness hole;

[0042] 8. Connecting piece; 81. Sliding block. DETAILED DESCRIPTION

[0043] The specific embodiments of the utility model will be described in detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the description of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0044] In the description of the present utility model, unless otherwise clearly specified and limited, the terms "set", "install", "connection" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0045] The directions or positional relationships indicated by terms such as "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of description and simplified description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the utility model.

[0046] The terms "first", "second", "third" and the like are merely used to distinguish elements of similar nature, and do not indicate or imply relative importance or a particular order.

[0047] The terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion of elements other than those listed and may also include other elements not expressly listed. Figures 1 to 4 An oil splash prevention device for a test bench of the present application is described as follows.

[0048] like Figure 1 As shown, the present application provides a detection device for a proportional solenoid valve, including: a power source 1, a pressure sensor 4, a test rod 3 and a connector 5; the power source 1 installed on the test bench drives the test rod 3, a connector 8 is sleeved on the test rod 3, and the connector 8 is slidably installed on the test bench; the connector 5 used to match the solenoid valve is detachably installed on the end of the test rod 3 away from the power source 1; the pressure sensor 4 is installed in the test rod 3 to measure the pressure transmitted at the end where the connector 5 is located. It should be noted that in this example, the pressure sensor 4 is electrically connected to the power supply, and also includes a display screen for displaying the pressure sensor 4 so that the pressure value can be read in real time.

[0049] During actual use, firstly, the connector 5 is inserted into the internal grinding detection position of the electromagnetic valve to be tested, and the test rod 3 is driven by the power source 1 to move axially. The connector 5 on the test rod 3 continuously squeezes the detection position in the proportional electromagnetic valve, and the pressure sensor displays the pressure value between the connector 5 and the proportional electromagnetic valve on the display screen, so that the operator can judge whether the proportional electromagnetic valve is qualified according to the displayed pressure value. The present application has a simple structure and is easy to operate. The proportional electromagnetic valve is judged whether it is qualified by the value obtained by the pressure sensor 4, and the normal use of the proportional electromagnetic valve is ensured. Among them, the replaceable connector 5 is used to detect proportional electromagnetic valves of different specifications, which increases the application scope of the present application.

[0050] like Figure 1 , Figure 3 and Figure 4 As shown, in a specific example provided by the present application, the power source 1 includes a motor 11 and a telescopic mechanism 12; the motor 11 is installed on the test bench; the telescopic mechanism 12 is installed on the test bench, one end of the telescopic mechanism 12 is connected to the output shaft 111 of the motor 11, and the other end is connected to the test rod 3. Specifically, the telescopic mechanism 12 includes a base plate 121, a screw rod 122, a slider 125, and a guide rod 126; a mounting plate 123 is respectively provided in the length direction of the base plate 121, and the two mounting plates 123 are arranged parallel to the base plate 121; the two ends of the screw rod 122 are respectively installed on the connecting plate 127 through a bearing 129; the two ends of the guide rod 126 are respectively connected to a connecting plate 127, and the axis of the guide rod 126 is arranged parallel to the axis of the screw rod 122 in the same plane; the slider 125 is sleeved on the screw rod 122, and the slider 125 is threadedly connected to the screw rod 122, and the slider 125 is slidably sleeved on the guide rod 126. A moving rod 124 is provided on the slider 125 , one end of the moving rod 124 is connected to the slider 125 , and the other end of the moving rod 124 is connected to the test rod 3 .

[0051] During actual use, the motor 11 rotates, and the output shaft 111 of the motor 11 drives the screw 122 to rotate. The screw 122 rotates to move the slider 125. The guide rod 126 is used to ensure that the slider 125 moves stably. The slider 125 moves in the axial direction of the screw 122, and the test rod 3 is pushed to move axially through the connecting rod. When the connector 5 abuts the test position in the proportional solenoid valve, the slider 125 can continue to provide thrust for the test rod 3 to ensure the detection of the proportional solenoid valve. It should be noted that in other embodiments, the power source 1 can be an electric telescopic cylinder or a gear rack structure, which is not limited here. The specific driving structure that can drive the test rod 3 to move axially is within the protection scope of this application.

[0052] like Figure 4As shown, in a specific example provided by the present application, a protective cover 128 is installed on the base plate 121 to wrap the guide rod 126, the screw rod 122 and the slider 125. In this embodiment, the protective cover 128 can protect the screw rod 122 structure to prevent structural damage caused by external impact. Specifically, one end of the moving rod 124 passes through the protective cover 128 for connecting the test rod 3.

[0053] like Figure 2 As shown, in a specific example provided by the present application, a mounting seat 6 for mounting the pressure sensor 4 is provided between the telescopic mechanism 12 and the test rod 3; the mounting seat 6 includes a first mounting block 61 and a second mounting block 63 fixed to an end of the telescopic mechanism 12 away from the motor 11, the second mounting block 63 is fixedly connected to the first mounting block 61, and the pressure sensor 4 is located between the first mounting block 61 and the second mounting block 63; one end of the force measuring rod passes through the second mounting block 63 and is connected to the pressure sensor 4. Specifically, the mounting seat 6 is located between the moving rod 124 and the test rod 3.

[0054] The pressure sensor 4 is installed between the first mounting block 61 and the second mounting block 63, which may easily cause damage to the pressure sensor 4 during long-term use, and the test accuracy of the pressure sensor 4 is not enough. Figure 2 As shown, in a specific example provided by the present application, the mounting seat 6 also includes a placement plate 62, which is fixed between the first mounting block 61 and the second mounting block 63. The placement plate 62 is provided with a mounting groove 621 to form an installation space for installing the pressure sensor 4 between the placement plate 62 and the second mounting block 63; the pressure sensor 4 is located in the mounting groove 621 and is fixedly connected to the placement plate 62.

[0055] like Figure 2 As shown, in a specific example provided by the present application, one end of the connecting member 8 is connected to the outer wall of the first mounting block 61 or / and the second mounting block 63, and the other end is provided with a sliding block 81; a slide groove for sliding the sliding block 81 is provided on the test bench. Furthermore, a connecting seat 7 is provided between the telescopic mechanism 12 and the test bench, and the connecting seat 7 is arranged parallel to the connecting member 8. In this embodiment, the connecting member 8 is connected to the second mounting block 63, and the connecting seat 7 cooperates with the connecting member 8 to ensure that the detection device of the proportional solenoid valve can be accurately installed. The cooperation between the sliding block 81 and the slide groove is used to ensure that the test rod 3 maintains coaxiality during the movement of the test rod 3, and further ensure the accuracy of the data measured by the pressure sensor 4.

[0056] like Figure 2As shown, in a specific example provided by the present application, a harness hole 71 is provided on the connection seat 7 for connecting the wires of the pressure sensor 4 through. Furthermore, in this embodiment, a harness buckle is provided on the protective cover 128 for storing the wires connected to the pressure sensor 4. It is worth mentioning that the present application also includes a display installed on the outside of the protective cover 128 for displaying the value detected by the pressure sensor 4, which is used to judge whether the solenoid valve is qualified.

[0057] In a specific example provided in the present application, the connector 5 and the test rod 3 are connected by threads. In actual use, solenoid valves of different shapes and sizes can be replaced according to the specifications of the solenoid valves tested in Russia to improve the scope of application of the present application. It should be noted that in other embodiments, the connection structure between the connector 5 and the test rod 3 can be a snap-on structure, which is not limited here, and the disassembly structure between the connector 5 and the test rod 3 is within the protection scope of the present application.

[0058] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the utility model should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model shall be subject to the attached claims.

Claims

1. A detection device for a proportional solenoid valve, characterized in that: include: Power source, pressure sensor, test rod and connector; The power source installed on the test bench is driven and connected to the test rod, a connecting piece is sleeved on the test rod, and the connecting piece is slidably installed on the test bench; The connector used to match the solenoid valve is detachably mounted on the end of the test rod away from the power source; The pressure sensor is installed in the test rod to measure the pressure transmitted by the end where the connector is located.

2. The detection device for a proportional solenoid valve according to claim 1, characterized in that: The power source includes a motor and a telescopic mechanism; The motor is installed on the test bench; The telescopic mechanism is installed on the test bench, one end of the telescopic mechanism is connected to the output shaft of the motor, and the other end is connected to the test rod.

3. The detection device for a proportional solenoid valve according to claim 2, characterized in that: The telescopic mechanism comprises a base plate, a screw rod, a slider and a guide rod; A mounting plate is respectively arranged in the length direction of the substrate, and the two mounting plates are arranged parallel to the substrate; Both ends of the screw rod are respectively mounted on the mounting plate through bearings; The two ends of the guide rod are respectively connected to a connecting plate, and the axis of the guide rod and the axis of the screw rod are arranged in parallel in the same plane; The slider is sleeved on the screw rod, and the slider is threadedly connected to the screw rod. The slider is slidably sleeved on the guide rod.

4. The detection device for a proportional solenoid valve according to claim 3, characterized in that: A protective cover covering the guide rod, the lead screw and the slider is installed on the mounting plate.

5. The detection device for a proportional solenoid valve according to claim 2, characterized in that: A mounting seat for mounting the pressure sensor is provided between the telescopic mechanism and the test rod; The mounting seat comprises a first mounting block and a second mounting block fixed to an end of the telescopic mechanism away from the motor, the second mounting block is fixedly connected to the first mounting block, and the pressure sensor is located between the first mounting block and the second mounting block; One end of the test rod passes through the second mounting block and is connected to the pressure sensor.

6. The detection device for a proportional solenoid valve according to claim 5, characterized in that: The mounting seat further comprises a placement plate, the placement plate is fixed between the first mounting block and the second mounting block, and a mounting groove is provided on the placement plate to form an installation space for installing the pressure sensor between the placement plate and the second mounting block; The pressure sensor is located in the mounting groove and is fixedly connected to the placement plate.

7. The detection device for a proportional solenoid valve according to claim 5, characterized in that: One end of the connecting member is connected to the outer wall of the first mounting block and / or the second mounting block, and the other end is provided with a sliding block; The test bench is provided with a sliding groove for the sliding block to slide.

8. The detection device for a proportional solenoid valve according to claim 7, characterized in that: A connecting seat is provided between the telescopic mechanism and the test bench, and the connecting seat is arranged parallel to the connecting piece.

9. The detection device for a proportional solenoid valve according to claim 8, characterized in that: The connection seat is provided with a harness hole for connecting the pressure sensor wires through.

10. The detection device for a proportional solenoid valve according to claim 1, characterized in that: The connector is connected to the test rod via threads.