A semi-automatic button battery voltage tester
By designing a semi-automatic button battery voltage tester and using technical means such as pushing mechanisms and stylus mechanisms, the problems of manual testing and inaccurate measurement in the existing technology have been solved, and more efficient and accurate voltage testing has been achieved.
Patent Information
- Application Number
- CN202323659144.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2033-12-29
AI Technical Summary
Existing button battery voltage testing requires manual handheld testing, which is labor-intensive, low efficiency and can easily lead to inaccurate measurements.
A semi-automatic button battery voltage testing machine is designed, using a pushing mechanism, a stylus mechanism, a positioning mechanism and a return mechanism. The voltage testing of the button battery is achieved through a combination of mechanical manual and automation.
It improves the automation of button battery voltage testing, reduces labor intensity, improves work efficiency, and avoids measurement inaccurate problems caused by manual operation due to automation of the test process.
Smart Images

Figure CN222734256U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of button battery voltage testing, in particular to a semi-automatic button battery voltage testing machine. Background Art
[0002] Button batteries, also known as button batteries, are batteries that are shaped like a small button. Due to their small size, button batteries are widely used in various microelectronic products. Button batteries require voltage testing after production.
[0003] At present, the voltage test of existing button batteries is carried out manually by holding a test pen, and the voltage measurement is completed by touching the positive and negative poles of the battery with the test pen. This testing method is labor-intensive and inefficient; and it is easy to have poor contact during the test, resulting in inaccurate measurement. Therefore, a semi-automatic button battery voltage tester is needed. Utility Model Content
[0004] The utility model aims to provide a semi-automatic button battery voltage tester to solve the problem in the background art that the voltage test of the existing button batteries needs to be manually tested with a test pen.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a semi-automatic button battery voltage tester, comprising a base plate, a pushing mechanism is installed on one side of the base plate surface, the pushing mechanism is composed of a bracket, a pushing cylinder and a pushing plate, the bracket is fixedly connected to the surface of the base plate by bolts, and a pushing cylinder is installed on the top of the bracket, and the output end of the pushing cylinder is fixed with a pushing plate; a probe mechanism is fixed on the surface of the pushing plate, a carrier plate is also arranged above the base plate, and the four corner positions of the carrier plate are connected to the base plate through a return mechanism; a fixture is fixed on the surface of the carrier plate, and a plurality of groups of batteries to be tested are placed on the surface of the fixture; a positioning mechanism is also arranged on the surface of the carrier plate, and the positioning mechanism is used for positioning the fixture; a lower probe is fixed on the surface of the base plate, and the detection needle of the lower probe penetrates the carrier plate and contacts the negative electrode of the battery to be tested.
[0006] Preferably, the probe mechanism is composed of a probe mounting plate, an upper probe and a plastic connecting column. The probe mounting plate is fixedly connected to the surface of the push plate by bolts, and plastic connecting columns are fixed at the four corners of the bottom of the probe mounting plate.
[0007] Preferably, an upper measuring needle is arranged below the measuring needle mounting plate, and the upper measuring needle is fixedly connected to the plastic connecting column, and the detection needle of the upper measuring needle contacts the positive electrode of the battery to be tested in the test state, so that the upper measuring needle cooperates with the lower measuring needle for voltage testing of the battery to be tested.
[0008] Preferably, the positioning mechanism includes a push-down push plate, a positioning baffle and a positioning strip, and the push-down push plates are provided in two groups, the two groups of push-down push plates are respectively fixedly connected to the left and right sides of the carrier plate by bolts, and a positioning baffle is fixed between adjacent push-down push plates.
[0009] Preferably, a positioning bar is fixed to one side of the push plate by screws, and the positioning bar and the positioning baffle are respectively fitted with two sides of the battery to be tested, and the placement carrier and the positioning baffle cooperate to position the battery to be tested.
[0010] Preferably, the return mechanism is composed of a lower bushing flange, a double-section elastic column and an upper bushing flange. The lower bushing flange is provided with four groups, and the four groups of lower bushing flanges are fixedly connected to the bottom of the base plate, and the top end of the lower bushing flange passes through the base plate and is plugged with a double-section elastic column.
[0011] Preferably, four groups of upper bushing flanges are provided, the four groups of lower bushing flanges are fixedly connected to the surface on which the carrier plate is placed, and the top ends of the double-section elastic columns are fixedly connected to the surfaces of the upper bushing flanges.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows: the semi-automatic button battery voltage tester is provided with a pushing mechanism, a measuring needle mechanism, a positioning mechanism, a return mechanism and a lower measuring needle. When implemented, the battery to be tested is placed in the battery slot in the fixture, and then the fixture is placed on the surface of the carrier plate. It is positioned by the positioning mechanism during placement, and then the measuring needle mechanism is driven downward by the pushing mechanism to contact the positive electrode of the battery to be tested and then continues to move downward so that the spring in the measuring needle is compressed, and then the measuring needle mounting plate pushes the lower pressing push plate downward until the lower measuring needle contacts the negative electrode surface of the battery to be tested, and then the voltage measuring machine is connected to test the battery voltage and current, and returns to its original position under the reaction force of the return mechanism after the test is completed; the utility model improves the automation degree of button battery voltage testing, solves the problem of manual hand-held test pen testing, reduces labor intensity, and improves work efficiency; and because the testing process is all completed automatically by the machine, there is no manual testing operation in the middle, so the phenomenon of poor contact will not occur, and the measurement accuracy is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the three-dimensional front structure of the utility model;
[0014] Figure 2 It is a schematic diagram of the three-dimensional rear structure of the utility model;
[0015] Figure 3 This is a schematic diagram of the explosion amplification structure of the utility model;
[0016] Figure 4 It is a schematic diagram of the partial explosion structure of the utility model.
[0017] In the figure: 1. bottom plate; 2. pushing mechanism; 21. bracket; 22. pushing cylinder; 23. pushing plate; 3. placing carrier plate; 4. measuring needle mechanism; 41. measuring needle mounting plate; 42. upper measuring needle; 43. plastic connecting column; 5. positioning mechanism; 51. downward push plate; 52. positioning baffle; 53. positioning strip; 6. return mechanism; 61. lower bushing flange; 62. double-section elastic column; 63. upper bushing flange; 7. lower measuring needle; 8. fixture; 81. battery to be tested. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. In addition, the terms "first", "second", "third", "upper, lower, left, right", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. At the same time, in the description of the present invention, unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0019] The utility model provides a semi-automatic button battery voltage tester having a structure as follows Figure 1 as well as Figure 3 As shown, it includes a base plate 1, a pushing mechanism 2 is installed on one side of the surface of the base plate 1, and the pushing mechanism 2 is composed of a bracket 21, a pushing cylinder 22 and a pushing plate 23. The bracket 21 is fixedly connected to the surface of the base plate 1 by bolts, and the pushing cylinder 22 is installed on the top of the bracket 21, and the pushing plate 23 is fixed to the output end of the pushing cylinder 22; a probe mechanism 4 is fixed to the surface of the pushing plate 23, and the probe mechanism 4 is composed of a probe mounting plate 41, an upper probe 42 and a plastic connecting column 43. The probe mounting plate 41 is fixedly connected to the surface of the pushing plate 23 by bolts, and the four corner positions of the bottom of the probe mounting plate 41 are fixed with plastic connecting columns 43, an upper probe 42 is arranged below the probe mounting plate 41, and the upper probe 42 and the plastic connecting column 43 are fixedly connected to each other, and in the test state, the detection needle of the upper probe 42 contacts the positive electrode of the battery 81 to be tested, so that the upper probe 42 cooperates with the lower probe 7 for voltage testing of the battery 81 to be tested.
[0020] During implementation, the pushing cylinder 22 on the surface of the bracket 21 drives the pushing plate 23 to move, and the movement of the pushing plate 23 will drive the measuring needle mounting plate 41 downward. The measuring needle mounting plate 41 moves downward, drives the upper measuring needle 42 to contact the positive electrode of the battery to be tested 81 and then continues to move downward so that the spring inside the measuring needle is compressed. Then the measuring needle mounting plate 41 pushes the downward push plate 51 downward until the lower measuring needle 7 contacts the negative electrode surface of the battery to be tested 81, and then the voltage measuring machine is turned on to test the battery voltage and current.
[0021] Furthermore, if Figure 2 as well as Figure 4 As shown, a carrier plate 3 is also provided above the base plate 1, and the four corner positions of the carrier plate 3 are interconnected with the base plate 1 through a return mechanism 6. The return mechanism 6 is composed of a lower bushing flange 61, a double-section elastic column 62 and an upper bushing flange 63. Four groups of lower bushing flanges 61 are provided, and the four groups of lower bushing flanges 61 are fixedly connected to the bottom of the base plate 1, and the top ends of the lower bushing flanges 61 pass through the base plate 1 and are plugged with the double-section elastic column 62. Four groups of upper bushing flanges 63 are provided, and the four groups of lower bushing flanges 61 are fixedly connected to the surface of the carrier plate 3, and the top ends of the double-section elastic columns 62 are fixedly connected to the surface of the upper bushing flange 63. A clamp 8 is fixed to the surface of the carrier plate 3, and a plurality of groups of batteries 81 to be tested are placed on the surface of the clamp 8.
[0022] During implementation, the pushing cylinder 22 drives the upper measuring needle 42 to return, and the placing carrier plate 3 returns under the reaction force of the returning mechanism 6. When the returning mechanism 6 is implemented, the double-section elastic column 62 is compressed. After the upper measuring needle 42 returns, the reaction force of the double-section elastic column 62 will cooperate with the lower bushing flange 61 and the upper bushing flange 63 to automatically return the placing carrier plate 3.
[0023] Furthermore, if Figure 2 As shown in the figures, a positioning mechanism 5 is further provided on the surface of the placement carrier 3, and the positioning mechanism 5 is used for the positioning work of the fixture 8. The positioning mechanism 5 includes a downward push plate 51, a positioning baffle 52 and a positioning bar 53. The downward push plate 51 is provided with two groups, and the two groups of downward push plates 51 are respectively fixedly connected to the left and right sides of the placement carrier 3 by bolts, and a positioning baffle 52 is fixed between adjacent downward push plates 51. A positioning bar 53 is fixed to one side of the downward push plate 51 by screws, and the positioning bar 53 and the positioning baffle 52 are respectively in contact with two sides of the battery 81 to be tested. The placement carrier 3 and the positioning baffle 52 are used to position the battery 81 to be tested; a lower measuring needle 7 is fixed on the surface of the bottom plate 1, and the detection needle of the lower measuring needle 7 penetrates the placement carrier 3 and contacts the negative electrode of the battery 81 to be tested.
[0024] During implementation, the battery 81 to be tested is placed in the battery slot in the fixture 8, and then the fixture 8 is placed on the surface of the carrier 3. It is positioned by the positioning mechanism 5. When the positioning mechanism 5 is implemented, the two sides of the fixture 8 are close to the positioning bar 53 and the positioning baffle 52 between the adjacent downward push plate 51.
[0025] Working principle: During the test, the battery 81 to be tested is placed in the battery slot in the fixture 8, and then the fixture 8 is placed on the surface of the carrier plate 3. It is positioned by the positioning mechanism 5. When the positioning mechanism 5 is implemented, the two sides of the fixture 8 are close to the positioning strip 53 and the positioning baffle 52 between the adjacent downward push plates 51, and then the pushing cylinder 22 on the surface of the bracket 21 drives the push plate 23 to move. When the push plate 23 moves, it will drive the measuring needle mounting plate 41 downward. The measuring needle mounting plate 41 moves downward and drives the upper measuring needle 42 to contact the positive electrode of the battery 81 to be tested and then continue to move downward so that the spring in the measuring needle is compressed. Then the measuring needle mounting plate 41 pushes the downward push plate 51 downward until the lower measuring needle 7 contacts the negative electrode surface of the battery 81 to be tested, and then the voltage measuring machine is connected to test the battery voltage and current.
[0026] After the test is completed, the cylinder 22 is pushed to drive the upper measuring needle 42 to return, and the carrier plate 3 returns under the reaction force of the return mechanism 6. When the return mechanism 6 is implemented, the double-section elastic column 62 is compressed. After the upper measuring needle 42 returns, the reaction force of the double-section elastic column 62 will cooperate with the lower bushing flange 61 and the upper bushing flange 63 to automatically return the carrier plate 3, and finally complete the voltage test of the button battery.
[0027] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A semi-automatic button cell voltage tester, comprising a base plate (1), characterized in that: A pushing mechanism (2) is installed on one side of the surface of the base plate (1), and the pushing mechanism (2) is composed of a bracket (21), a pushing cylinder (22) and a pushing plate (23). The bracket (21) is fixedly connected to the surface of the base plate (1) by bolts, and a pushing cylinder (22) is installed on the top of the bracket (21), and the output end of the pushing cylinder (22) is fixed with a pushing plate (23); a measuring needle mechanism (4) is fixed on the surface of the pushing plate (23), and a carrier plate (3) is placed above the base plate (1), and a measuring needle mechanism (4) is placed on the output end of the pushing cylinder (22). The four corners of the carrier plate (3) are connected to the bottom plate (1) via a return mechanism (6); a clamp (8) is fixed on the surface of the carrier plate (3), and a plurality of groups of batteries (81) to be tested are placed on the surface of the clamp (8); a positioning mechanism (5) is also provided on the surface of the carrier plate (3), and the positioning mechanism (5) is used for positioning the clamp (8); a lower probe (7) is fixed on the surface of the bottom plate (1), and the detection needle of the lower probe (7) penetrates the carrier plate (3) and contacts the negative electrode of the battery (81) to be tested.
2. A semi-automatic button battery voltage tester according to claim 1, characterized in that: The measuring needle mechanism (4) is composed of a measuring needle mounting plate (41), an upper measuring needle (42) and a plastic connecting column (43). The measuring needle mounting plate (41) is fixedly connected to the surface of the pushing plate (23) by bolts, and the four corner positions at the bottom of the measuring needle mounting plate (41) are all fixed with plastic connecting columns (43).
3. A semi-automatic button battery voltage tester according to claim 2, characterized in that: An upper measuring needle (42) is arranged below the measuring needle mounting plate (41), and the upper measuring needle (42) and the plastic connecting column (43) are fixedly connected to each other, and in a test state, the detection needle of the upper measuring needle (42) contacts the positive electrode of the battery (81) to be tested, so that the upper measuring needle (42) cooperates with the lower measuring needle (7) to perform voltage testing on the battery (81) to be tested.
4. A semi-automatic button battery voltage tester according to claim 1, characterized in that: The positioning mechanism (5) comprises a downward push plate (51), a positioning baffle (52) and a positioning strip (53). The downward push plate (51) is provided with two groups. The two groups of downward push plates (51) are respectively fixedly connected to the left and right sides of the carrier plate (3) by bolts, and a positioning baffle (52) is fixed between adjacent downward push plates (51).
5. A semi-automatic button battery voltage tester according to claim 4, characterized in that: A positioning strip (53) is fixed to one side of the push-down plate (51) by means of screws, and the positioning strip (53) and the positioning baffle (52) are respectively fitted to two sides of the battery (81) to be tested, and the placement carrier (3) and the positioning baffle (52) cooperate to position the battery (81) to be tested.
6. A semi-automatic button battery voltage tester according to claim 1, characterized in that: The return mechanism (6) is composed of a lower bushing flange (61), a double-section elastic column (62) and an upper bushing flange (63). The lower bushing flange (61) is provided with four groups. The four groups of lower bushing flanges (61) are fixedly connected to the bottom of the base plate (1), and the top end of the lower bushing flange (61) passes through the base plate (1) and is plugged with the double-section elastic column (62).
7. A semi-automatic button battery voltage tester according to claim 6, characterized in that: The upper bushing flange (63) is provided with four groups, the four groups of lower bushing flanges (61) are fixedly connected to the surface on which the carrier plate (3) is placed, and the top end of the double-section elastic column (62) is fixedly connected to the surface of the upper bushing flange (63).