A special coating machine for producing polyurethane controlled-release fertilizer
By designing a scraper auxiliary device driven by servo motor in the coating machine, the problem of materials adhering to the inner wall of the coating cylinder is solved, uniform mixing of materials and high-efficiency coating of materials is achieved, and the working efficiency of the coating machine is improved.
Patent Information
- Application Number
- CN202421217232.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-05-30
AI Technical Summary
During the coating process of polyurethane controlled-release fertilizer, the material is prone to adhere to the inner wall of the coating cylinder, resulting in uneven mixing, affecting the coating effect, and requiring irregular cleaning, reducing the working efficiency of the coating machine.
An auxiliary device including a servo motor, a rotating rod, a scraper and a support frame is designed. The servo motor drives the rotating rod to drive the scraper to rotate, and rub against the inner wall of the coating cylinder to remove adhered materials.
Effectively prevent materials from being adhered to the inner wall of the coating cylinder for a long time, ensure stable and even mixing between the materials, improve the coating effect of controlled-release fertilizer, and improve the efficiency of the coating machine.
Smart Images

Figure CN222738980U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of film coating machines, in particular to a special film coating machine for producing polyurethane controlled-release fertilizers. Background Art
[0002] In the production process of polyurethane controlled-release fertilizer, after the controlled-release fertilizer forms particles, a coating machine is needed to coat the particles to slow down the release rate of nutrients in the fertilizer, which is beneficial to improve the utilization rate of the fertilizer.
[0003] During the traditional polyurethane controlled-release fertilizer coating process, the motor on the coating machine is first started to make the coating cylinder rotate, and then the controlled-release fertilizer particles, oily anti-caking agents, powdered anti-caking agents and other materials are added into the coating cylinder, so that the materials are swirled and mixed in the coating cylinder to complete the coating process. However, it is found in actual use that when the controlled-release fertilizer and other materials are swirled and mixed in the coating cylinder, some of the materials will adhere to the inner wall of the coating cylinder, thereby affecting the normal use of the controlled-release fertilizer or reaction materials. At this time, the staff needs to switch the equipment on and off from time to time to clean it, which reduces the working efficiency of the coating machine and affects the coating effect of the controlled-release fertilizer. Utility Model Content
[0004] The purpose of the utility model is to solve the problem in the prior art that when controlled-release fertilizers and other materials are tumbled and mixed in a coating cylinder, some of the materials will adhere to the inner wall of the coating cylinder, thereby affecting the normal use of the controlled-release fertilizers or reaction materials. At this time, the staff needs to switch the equipment on and off from time to time to clean them, resulting in reduced working efficiency of the coating machine and affecting the coating effect of the controlled-release fertilizer. A special coating machine for producing polyurethane controlled-release fertilizers is proposed.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a special coating machine for producing polyurethane controlled-release fertilizer, including a coating machine body, a servo motor is fixedly connected to the surface of the coating machine body, a coating cylinder is rotatably connected to the surface of the coating machine body, an auxiliary device is arranged on the surface of the coating machine body, the auxiliary device includes a servo motor, the servo motor is fixedly connected to one side surface of the coating machine body, a rotating rod is fixedly connected to the output end of the servo motor, a plurality of evenly distributed scrapers are fixedly connected to the circular arc surface of the rotating rod, a support frame is fixedly connected to the one side surface of the coating machine body, and the inner wall of the support frame is rotatably connected to the circular arc surface of the rotating rod.
[0006] The effect achieved by the above components is that when the coating machine body is coating the controlled-release fertilizer, it is not easy for the material to adhere to the inner wall of the coating cylinder for a long time, so that the materials can be mixed and reacted stably and evenly, thereby improving the coating effect of the controlled-release fertilizer and further improving the use effect of the coating machine body.
[0007] Preferably, a mounting rod is fixedly connected to a surface of one side of the support frame, an auxiliary plate is rotatably connected to the arc surface of the mounting rod, and support plates are fixedly connected to the arc surfaces on both sides of the mounting rod, respectively, the surfaces of the support plate and the auxiliary plate overlap, and the width of the auxiliary plate is greater than the distance between the mounting rod and the inner wall of the coating cylinder.
[0008] The effect achieved by the above components is: through the setting of the auxiliary plate, the scraper may adhere to itself when scraping the material on the inner wall of the coating cylinder. The adhered material can be better separated from the scraper through the impact and collision with the auxiliary plate, thereby improving the use effect of the scraper.
[0009] Preferably, torsion springs are respectively sleeved on the arc surface of the mounting rod at both sides of the auxiliary plate, and two ends of the torsion spring are respectively fixedly connected to the auxiliary plate and the mounting rod.
[0010] The effect achieved by the above components is: through the setting of the torsion spring, when the auxiliary plate is hit by the rotating scraper, it can automatically return to the state of contact with the leg support plate under the torsion force of the torsion spring, thereby ensuring the normal function of the auxiliary plate.
[0011] Preferably, a protective sleeve is sleeved on the arc surface of the rotating rod, the protective sleeve is a rubber sleeve, and the protective sleeve is fixedly connected to the surface of the servo motor.
[0012] The effect achieved by the above components is that, through the provision of the protective cover, when the servo motor is in use, it is not easy for powder of materials such as controlled-release fertilizer to enter the interior of the servo motor and cause damage to its internal components.
[0013] Preferably, a bearing is fixedly connected to the arc surface of the rotating rod, an inner ring of the bearing is fixedly connected to the rotating rod, and an outer ring of the bearing is fixedly connected to the inner wall of the support frame.
[0014] The effect achieved by the above components is: through the setting of the bearing, the rotating rod is driven by the servo motor to rotate more stably, reducing the rotation wear with the support frame.
[0015] Preferably, a protective device is provided on the surface of the auxiliary device, and the protective device includes a fixing plate, which is fixedly connected to one side of the servo motor, a bolt is threadedly connected to the surface of the fixing plate, a protective shell is threadedly connected to the surface of the bolt, the protective shell cover is provided on the surface of the servo motor, and a baffle fixedly connected by screws is installed on one side surface of the protective shell.
[0016] The effect achieved by the above components is that when the auxiliary device is in use, fertilizers and other substances are not easily adhered to the surface of the servo motor, thereby reducing the possibility of erosion and damage to the servo motor components, better ensuring the normal use of the servo motor, and extending the service life of the servo motor.
[0017] Preferably, an operating block is fixedly connected to the surface of the bolt, and a plurality of anti-slip protrusions are provided on the surface of the operating block.
[0018] The effects achieved by the above components are: through the setting of the operating block, the use of the bolts is made more convenient and quick, and the protective shell is installed and fixed more conveniently, thereby improving the convenience of using the bolts.
[0019] Preferably, a card slot is provided on the surface of the fixing plate, a card block is clamped on the inner wall of the card slot, and the card block is fixedly connected to the surface of the protective shell.
[0020] The effect achieved by the above components is: through the card connection setting of the card block and the card slot, the installation of the protective shell is more stable and firm, so that it can be better installed on the surface of the servo motor, thereby improving the protective effect of the protective shell.
[0021] Compared with the prior art, the advantages and positive effects of the utility model are:
[0022] In the utility model, when the coating machine body is coating the controlled-release fertilizer, it is not easy for the material to adhere to the inner wall of the coating cylinder for a long time, so that the materials can be stably and evenly mixed and reacted, thereby improving the coating effect of the controlled-release fertilizer and further improving the use effect of the coating machine body. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A schematic diagram of the three-dimensional structure of this application;
[0024] Figure 2 A schematic diagram of the three-dimensional structure of the auxiliary device of this application;
[0025] Figure 3 For this application Figure 2 Schematic diagram of a partial three-dimensional structure;
[0026] Figure 4 This is a schematic diagram of the three-dimensional structure of the protective device of this application.
[0027] Legend: 1. Coating machine body; 2. Coating cylinder; 3. Motor body; 4. Auxiliary device; 41. Servo motor; 42. Rotating rod; 43. Scraper; 44. Support frame; 45. Mounting rod; 46. Support plate; 47. Auxiliary plate; 48. Bearing; 49. Torsion spring; 410. Protective cover; 5. Protective device; 51. Protective shell; 52. Baffle; 53. Fixing plate; 54. Bolt; 55. Operating block; 56. Card block; 57. Card slot. DETAILED DESCRIPTION
[0028] Embodiment 1, as Figure 1As shown, a special coating machine for producing polyurethane controlled-release fertilizers includes a coating machine body 1, a servo motor 41 is fixedly connected to the surface of the coating machine body 1, a coating cylinder 2 is rotatably connected to the surface of the coating machine body 1, an auxiliary device 4 is arranged on the surface of the coating machine body 1, and a protective device 5 is arranged on the surface of the auxiliary device 4.
[0029] Reference Figure 1 , Figure 2 and Figure 3 As shown, in this embodiment: the auxiliary device 4 includes a servo motor 41, the servo motor 41 is fixedly connected to one side surface of the coating machine body 1, the output end of the servo motor 41 is fixedly connected to a rotating rod 42, and a plurality of evenly distributed scrapers 43 are fixedly connected to the circular arc surface of the rotating rod 42, and a support frame 44 is fixedly connected to one side surface of the coating machine body 1, and the inner wall of the support frame 44 is rotatably connected to the circular arc surface of the rotating rod 42. When the coating machine body 1 is used to coat the polyurethane controlled-release fertilizer in the production process, the motor body 3 on the coating machine body 1 is first started to rotate the coating cylinder 2, and then the controlled-release fertilizer particles, oily anti-caking agent, powder The anti-caking agent and other materials are added into the coating cylinder 2, and then the servo motor 41 on the coating machine body 1 is started, so that the rotating rod 42 fixedly connected to the output end of the servo motor 41 rotates, thereby driving the scraper 43 on the rotating rod 42 to rotate. While rotating, the scraper 43 will rotate and rub against the inner wall of the coating cylinder 2, thereby removing the controlled-release fertilizer and other materials adhering to the inner wall of the coating cylinder 2. At this time, when the coating machine body 1 is performing the coating process of the controlled-release fertilizer, it is not easy for the inner wall of the coating cylinder 2 to adhere to the material for a long time, so that the mixing reaction between the materials is stable and uniform, which improves the coating effect of the controlled-release fertilizer and further improves the use effect of the coating machine body 1.
[0030] Reference Figure 1 , Figure 2 and Figure 3As shown, in this embodiment: a mounting rod 45 is fixedly connected to one side surface of the support frame 44, an auxiliary plate 47 is rotatably connected to the arc surface of the mounting rod 45, and supporting plates 46 are fixedly connected to the arc surfaces on both sides of the mounting rod 45, and the surfaces of the supporting plates 46 and the auxiliary plates 47 overlap, and the width of the auxiliary plates 47 is greater than the distance between the mounting rod 45 and the inner wall of the coating cylinder 2. By setting the auxiliary plates 47, the scraper 43 adheres to itself when rotating to scrape the material on the inner wall of the coating cylinder 2, and the scraper 43 can be rotated and connected with the auxiliary plates 47 to prevent the scraper 43 from adhering to itself. The impact and collision of the plate 47 make the adhered materials better separate from the scraper 43, thereby improving the use effect of the scraper 43. Torsion springs 49 are respectively sleeved on both sides of the auxiliary plate 47 on the arc surface of the mounting rod 45, and the two ends of the torsion spring 49 are respectively fixedly connected to the auxiliary plate 47 and the mounting rod 45. Through the setting of the torsion spring 49, when the auxiliary plate 47 is hit by the rotation of the scraper 43, it can automatically restore to the state of contact with the leg support plate 46 under the action of the torsion force of the torsion spring 49, thereby ensuring the normal functional use of the auxiliary plate 47.
[0031] Reference Figure 1 , Figure 2 and Figure 3 As shown, in this embodiment: a protective sleeve 410 is sleeved on the arc surface of the rotating rod 42, and the protective sleeve 410 is a rubber sleeve. The protective sleeve 410 is fixedly connected to the surface of the servo motor 41. Through the setting of the protective sleeve 410, when the servo motor 41 is in use, it is not easy for material powders such as controlled-release fertilizers to enter the interior of the servo motor 41 and cause damage to its internal components. A bearing 48 is fixedly connected to the arc surface of the rotating rod 42, and the inner ring of the bearing 48 is fixedly connected to the rotating rod 42, and the outer ring of the bearing 48 is fixedly connected to the inner wall of the support frame 44. Through the setting of the bearing 48, the rotating rod 42 can rotate more stably under the drive of the servo motor 41, reducing the rotational wear with the support frame 44.
[0032] Reference Figure 1 and Figure 4 As shown, in this embodiment: the protective device 5 includes a fixing plate 53, the fixing plate 53 is fixedly connected to one side of the servo motor 41, the surface of the fixing plate 53 is threadedly connected with a bolt 54, the surface of the bolt 54 is threadedly connected with a protective shell 51, the protective shell 51 covers the surface of the servo motor 41, and a baffle 52 fixedly connected by screws is installed on one side surface of the protective shell 51. When the auxiliary device 4 is installed on the coating machine body 1, the protective shell 51 is installed on the surface of the servo motor 41, and then the baffle 52 is installed on the protective shell 51 by screws, and then the bolt 54 is threadedly connected to the fixing plate 53 until the bolt 54 is threadedly connected to the protective shell 51. At this time, when the auxiliary device 4 is in use, the surface of the servo motor 41 is not easy to adhere to fertilizers and other substances, thereby reducing the possibility of erosion and damage to the components of the servo motor 41, better ensuring the normal use of the servo motor 41, and extending the service life of the servo motor 41.
[0033] Reference Figure 1 and Figure 4 As shown, in the present embodiment: an operating block 55 is fixedly connected to the surface of the bolt 54, and a plurality of anti-slip protrusions are provided on the surface of the operating block 55. Through the provision of the operating block 55, the use of the bolt 54 is more convenient and quick, and the protective shell 51 can be installed and fixed more conveniently, thereby improving the convenience of using the bolt 54. A card slot 57 is provided on the surface of the fixing plate 53, and a card block 56 is carded on the inner wall of the card slot 57. The card block 56 is fixedly connected to the surface of the protective shell 51. Through the card block 56 and the card slot 57, the installation of the protective shell 51 is more stable and firm, so that it can be better installed on the surface of the servo motor 41, thereby improving the protection effect of the protective shell 51.
[0034] Working principle: When the coating machine body 1 is used to coat the polyurethane controlled-release fertilizer in the production process, the motor body 3 on the coating machine body 1 is first started to rotate the coating tube 2, and then the controlled-release fertilizer particles, oily anti-caking agent, powdered anti-caking agent and other materials are added into the coating tube 2, and then the servo motor 41 on the coating machine body 1 is started to rotate the rotating rod 42 fixedly connected to the output end of the servo motor 41, thereby driving the scraper 43 on the rotating rod 42 to rotate, and the scraper 43 will rotate and rub against the inner wall of the coating tube 2 while rotating. Then, the controlled-release fertilizer and other materials adhering to the inner wall of the coating tube 2 are removed, so that the mixing reaction between the materials is stable and uniform, which improves the coating effect of the controlled-release fertilizer and further improves the use effect of the coating machine body 1.
[0035] After the auxiliary device 4 is installed on the coating machine body 1, the protective shell 51 is installed on the surface of the servo motor 41, and then the baffle 52 is installed on the protective shell 51 by screws, and then the bolt 54 is threadedly connected to the fixing plate 53 until the bolt 54 is threadedly connected to the protective shell 51. At this time, when the auxiliary device 4 is in use, fertilizers and other substances are not easily adhered to the surface of the servo motor 41, thereby reducing the possibility of erosion and damage to the components of the servo motor 41, better ensuring the normal use of the servo motor 41, and extending the service life of the servo motor 41.
Claims
1. A coating machine for producing polyurethane controlled-release fertilizers, comprising a coating machine body (1), characterized in that: A servo motor (41) is fixedly connected to the surface of the coating machine body (1), and a coating cylinder (2) is rotatably connected to the surface of the coating machine body (1). An auxiliary device (4) is provided on the surface of the coating machine body (1), and the auxiliary device (4) includes a servo motor (41), and the servo motor (41) is fixedly connected to a side surface of the coating machine body (1). A rotating rod (42) is fixedly connected to the output end of the servo motor (41), and a plurality of evenly distributed scrapers (43) are fixedly connected to the circular arc surface of the rotating rod (42). A support frame (44) is fixedly connected to the side surface of the coating machine body (1), and the inner wall of the support frame (44) is rotatably connected to the circular arc surface of the rotating rod (42).
2. A special coating machine for producing polyurethane controlled-release fertilizer according to claim 1, characterized in that: A mounting rod (45) is fixedly connected to a surface of one side of the support frame (44); an auxiliary plate (47) is rotatably connected to the circular arc surface of the mounting rod (45); supporting plates (46) are fixedly connected to the circular arc surfaces on both sides of the mounting rod (45); the surfaces of the supporting plates (46) and the auxiliary plates (47) overlap; and the width of the auxiliary plates (47) is greater than the distance between the mounting rod (45) and the inner wall of the coating cylinder (2).
3. A special coating machine for producing polyurethane controlled-release fertilizer according to claim 2, characterized in that: Torsion springs (49) are respectively sleeved on the arc surface of the mounting rod (45) on both sides of the auxiliary plate (47), and the two ends of the torsion spring (49) are respectively fixedly connected to the auxiliary plate (47) and the mounting rod (45).
4. A special coating machine for producing polyurethane controlled-release fertilizer according to claim 1, characterized in that: A protective sleeve (410) is sleeved on the arc surface of the rotating rod (42); the protective sleeve (410) is a rubber sleeve; and the protective sleeve (410) is fixedly connected to the surface of the servo motor (41).
5. A special coating machine for producing polyurethane controlled-release fertilizer according to claim 1, characterized in that: A bearing (48) is fixedly connected to the arc surface of the rotating rod (42), the inner ring of the bearing (48) is fixedly connected to the rotating rod (42), and the outer ring of the bearing (48) is fixedly connected to the inner wall of the support frame (44).
6. A special coating machine for producing polyurethane controlled-release fertilizer according to claim 1, characterized in that: A protective device (5) is provided on the surface of the auxiliary device (4), and the protective device (5) includes a fixing plate (53), the fixing plate (53) is fixedly connected to a side position of the servo motor (41), a bolt (54) is threadedly connected through the surface of the fixing plate (53), a protective shell (51) is threadedly connected to the surface of the bolt (54), the protective shell (51) is covered on the surface of the servo motor (41), and a baffle (52) fixedly connected by screws is installed on the surface of one side of the protective shell (51).
7. A special coating machine for producing polyurethane controlled-release fertilizer according to claim 6, characterized in that: An operating block (55) is fixedly connected to the surface of the bolt (54), and a plurality of anti-slip protrusions are provided on the surface of the operating block (55).
8. A special coating machine for producing polyurethane controlled-release fertilizer according to claim 6, characterized in that: A clamping groove (57) is provided on the surface of the fixing plate (53), a clamping block (56) is clamped on the inner wall of the clamping groove (57), and the clamping block (56) is fixedly connected to the surface of the protective shell (51).