High-efficiency mixing device in the production of high-purity aluminate binder

By designing a high-efficiency mixing device in the production of high-purity aluminate binding agent, using scrapers and filters to process powders, and combining the mixing method of guide plates and hemispherical dispersers, the problems of large particles and uneven mixing are solved, and production efficiency and product quality are improved.

CN222739022UActive Publication Date: 2025-04-11SHANDONG SHENGCHUAN NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421507858.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-11
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

In the production of high-purity aluminate binding agents, the prior art has the problem that particles greatly affect the growth of crystal phase during sintering, and the stirring of the mixture leads to uneven mixing and low efficiency.

Method used

An efficient mixing device is designed. By setting up a scraper and a filter when the grinding wheel is working, the rolled powder is rotated and scraped, reducing the large particles entering the first-level powder storage tank; at the same time, appropriate mixing is used for use with a guide plate and a hemispherical disperser to improve the mixing efficiency and uniformity.

Benefits of technology

It effectively reduces the entry of large particles into subsequent production, reduces the burden on the filter, improves the efficiency and uniformity of the mixture, and ensures the quality of the aluminate binder.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminate binder production, specifically to an efficient mixing device in the production of high-purity aluminate binder. The efficient mixing device in the production of high-purity aluminate binder is characterized in that it includes a mill crusher connected to a primary filter through a primary powder storage tank, the primary filter is connected to a ball press through a mixing box, the mill crusher is provided with a milling wheel driven by a driving motor, the mixing box is provided with a hemispherical disperser, and a material guide plate is provided above the hemispherical disperser. Through the coordinated use of the material guide plate and the hemispherical disperser, the device allows a variety of materials to be properly mixed before stirring, greatly improving the mixing efficiency and uniformity of the mixing.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminate binder production, in particular to a high-efficiency mixing device in the production of high-purity aluminate binder. Background Art

[0002] High-purity aluminate binder is an important inorganic material with high melting point, good thermal stability and excellent corrosion resistance. These characteristics make it widely used in ceramics, glass, metallurgy and other fields. In the production of high-purity aluminate binder, generally through precise batching, ceramic grinding process is used for grinding to obtain ultra-fine powder raw materials with extremely high fineness and homogenization. Subsequently, it is separated by filter pressing, dried, and pressed into a raw material blank by automatic molding equipment, and then calcined in a tunnel kiln to finally obtain aluminate binder.

[0003] In actual production, the powder after the grinding wheel treatment often has the problem of large particles, which affects the growth of the crystal phase during the subsequent sintering; moreover, the existing technology mostly adopts the stirring mixing method, but directly stirring the mixing method has the problems of uneven mixing and low efficiency. Utility Model Content

[0004] In view of the above deficiencies in the prior art, the purpose of the utility model is to provide an efficient mixing device for the production of high-purity aluminate binder. Through the arrangement of scrapers and filters, when the grinding wheel is working, the crushed powder is subjected to a rotational scraping treatment, so that larger particles are turned over to the top of the powder and can continue to be crushed, which greatly reduces the large particles entering the primary powder storage tank. At the same time, it also reduces the workload of the filter and avoids the large particles from entering the subsequent production. Through the coordinated use of the guide plate and the hemispherical disperser, a variety of materials can be properly mixed before stirring, which greatly improves the mixing efficiency and the uniformity of the mixing.

[0005] The utility model is realized by adopting the following technical solutions:

[0006] The high-efficiency mixing device for the production of high-purity aluminate binder is characterized in that it includes a rolling crusher connected to a primary filter through a primary powder storage tank, the primary filter is connected to a ball press through a mixing box, a rolling wheel driven by a driving motor is provided inside the rolling crusher, a hemispherical disperser is provided inside the mixing box, and a material guide plate is provided above the hemispherical disperser.

[0007] The driving motor is connected to the rolling wheel through a connecting rod, a scraper is connected to the connecting rod, and the scraper and the rolling wheel are in the same horizontal plane.

[0008] The high-efficiency mixing device in the production of high-purity aluminate binder also includes a secondary powder storage tank, which is connected to the mixing box through a secondary filter.

[0009] The filter includes a primary filter and a secondary filter.

[0010] The interior of the primary filter is provided with an inclined filter screen, and the outer side of the vertical wall of the primary filter is provided with an impurity discharge port and a vibrator.

[0011] A first-stage filter discharge pipe is provided between the first-stage filter and the mixing box, and a second-stage filter discharge pipe is provided between the second-stage filter and the mixing box.

[0012] The connection between the discharge pipe of the primary filter and the mixing box is located above the guide plate, and the connection between the discharge pipe of the secondary filter and the mixing box is located above the guide plate.

[0013] The raw materials entering the mixing box from the secondary filter discharge pipe and the primary filter discharge pipe are first mixed at the scraper. The barrier column increases the possibility of collision between various powders, and then fall onto the hemispherical disperser. The hemispherical disperser is used to increase the dispersion of the raw materials entering the mixing box at different times to improve the mixing rate.

[0014] The mixing box is provided with a stirring paddle driven by a stirring motor, a material guide plate is provided with a barrier column, and the mill crusher is connected with an induced draft fan.

[0015] The working principle of the utility model is:

[0016] After the block material enters the roller crusher, the driving motor drives the roller and the scraper to start rotating, and the induced draft fan starts. The processed powder enters the primary powder storage tank, and then enters the mixing box after being filtered by the primary filter. The powder in the secondary powder storage tank enters the mixing box after being processed by the secondary filter. The raw materials entering the mixing box are first mixed at the scraper. When passing through the barrier column, the barrier column increases the collision of various powders. Then they fall to the hemispherical disperser. The hemispherical disperser increases the dispersion of the raw materials entering the mixing box at different times. The stirring motor drives the stirring paddle to start rotating. After the mixing is completed, it enters the ball press. Among them, the filter includes a primary filter and a secondary filter. The raw materials entering the mixing box from the secondary filter outlet pipe and the primary filter outlet pipe are first mixed at the scraper. The barrier column increases the possibility of collision of various powders. Then they fall to the hemispherical disperser. The hemispherical disperser is to increase the dispersion of the raw materials entering the mixing box at different times to increase the mixing rate.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] By adopting the high-efficiency mixing device in the production of high-purity aluminate binder of the utility model, through the arrangement of the scraper and the filter, when the grinding wheel is working, the rolled powder is subjected to a rotational scraping treatment, so that larger particles are turned over to the top of the powder body and can continue to be rolled, which greatly reduces the large particles entering the primary powder storage tank. At the same time, it also reduces the workload of the filter and avoids the large particles from entering the subsequent production; through the coordinated use of the guide plate and the hemispherical disperser, a variety of materials can be properly mixed before stirring, which greatly improves the mixing efficiency and the uniformity of the mixing. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the structure of a high-efficiency mixing device in the production of high-purity aluminate binder of the utility model;

[0020] Figure 2 For this utility model Figure 1 A magnified view of point A;

[0021] Figure 3 This is a structural schematic diagram of the material guide plate of the utility model;

[0022] Figure 4 It is a top view of the scraper of the utility model;

[0023] In the figure: 1. Rolling crusher; 2. Primary powder storage tank; 3. Secondary powder storage tank; 4. Primary filter; 5. Secondary filter; 6. Mixing box; 7. Ball press; 8. Inclined filter; 9. Impurity discharge port; 10. Vibrator; 11. Stirring paddle; 12. Stirring motor; 13. Secondary filter discharge pipe; 14. Primary filter discharge pipe; 15. Guide plate; 16. Hemispherical disperser; 17. Barrier column; 18. Rolling wheel; 19. Driving motor; 20. Connecting rod; 21. Scraper; 22. Draft fan. DETAILED DESCRIPTION

[0024] In order to make the purpose and technical solution of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings.

[0025] Example 1

[0026] like Figure 1 As shown, a high-efficiency mixing device for the production of high-purity aluminate binder includes a mill crusher 1 connected to a primary filter 4 through a primary powder storage tank 2, and the primary filter 4 is connected to a ball press 7 through a mixing box 6. A milling wheel 18 driven by a driving motor 19 is provided inside the mill crusher 1. Figure 2-4As shown, a hemispherical disperser 16 is provided inside the mixing box 6, and a guide plate 15 is provided above the hemispherical disperser 16. A driving motor 19 is connected to a roller 18 through a connecting rod 20, and a scraper 21 is connected to the connecting rod 20, and the scraper 21 and the roller 18 are at the same horizontal plane. A secondary powder storage tank 3 is also included, and the secondary powder storage tank 3 is connected to the mixing box 6 through a secondary filter 5. An inclined filter screen 8 is provided inside the primary filter 4, and an impurity discharge port 9 and a vibrator 10 are provided on the outer side of the vertical wall of the primary filter 4. A primary filter discharge pipe 14 is provided between the primary filter 4 and the mixing box 6, and a secondary filter discharge pipe 13 is provided between the secondary filter 5 and the mixing box 6. The connection between the primary filter discharge pipe 14 and the mixing box 6 is located above the guide plate 15, and the connection between the secondary filter discharge pipe 13 and the mixing box 6 is located above the guide plate 15. The raw materials entering the mixing box 6 from the secondary filter discharge pipe 13 and the primary filter discharge pipe 14 are first mixed at the guide plate 15, and the barrier column 17 increases the possibility of collision between multiple powders, and then fall onto the hemispherical disperser 16. The hemispherical disperser 16 is used to increase the dispersion of the raw materials entering the mixing box at different times, so as to improve the mixing rate. The mixing box 6 is provided with a stirring paddle 11 driven by a stirring motor 12, the guide plate 15 is provided with a barrier column 17, and the mill crusher 1 is connected with an induced draft fan 22.

[0027] The above-mentioned high-efficiency mixing device in the production of high-purity aluminate binder, when working, includes the following steps:

[0028] (1) After the block material enters the roller crusher 1, the driving motor 19 drives the roller 18 and the scraper 21 to start rotating, and the induced draft fan 22 starts. The processed powder enters the primary powder storage tank 2, and then enters the mixing box 6 after being filtered by the primary filter 4. The powder in the secondary powder storage tank 3 enters the mixing box 6 after being processed by the secondary filter 5; (2) The raw materials entering the mixing box 6 are first mixed at the guide plate 15, and then pass through the barrier column 17. The barrier column 17 serves to increase the collision between various powders, and then fall onto the hemispherical disperser 16. The hemispherical disperser 16 increases the dispersion of the raw materials entering the mixing box 6 at different times. The stirring motor 12 drives the stirring paddle 11 to start rotating. After the mixing is completed, it enters the ball press 7.

Claims

1. A high-efficiency mixing device for the production of high-purity aluminate binder, characterized in that: The invention comprises a mill crusher (1) connected to a primary filter (4) via a primary powder storage tank (2), the primary filter (4) connected to a ball press (7) via a mixing box (6), a mill wheel (18) driven by a driving motor (19) is arranged inside the mill crusher (1), a hemispherical disperser (16) is arranged inside the mixing box (6), and a material guide plate (15) is arranged above the hemispherical disperser (16).

2. The high-efficiency mixing device for producing high-purity aluminate binder according to claim 1, characterized in that: The driving motor (19) is connected to the rolling wheel (18) via a connecting rod (20), a scraper (21) is connected to the connecting rod (20), and the scraper (21) and the rolling wheel (18) are in the same horizontal plane.

3. The high-efficiency mixing device for producing high-purity aluminate binder according to claim 1, characterized in that: It also comprises a secondary powder storage tank (3), which is connected to a mixing box (6) via a secondary filter (5).

4. The high-efficiency mixing device for producing high-purity aluminate binder according to claim 1, characterized in that: The first-stage filter (4) is provided with an inclined filter screen (8) inside, and an impurity discharge port (9) and a vibrator (10) are provided on the outer side of the vertical wall of the first-stage filter (4).

5. The high-efficiency mixing device for producing high-purity aluminate binder according to claim 3, characterized in that: A first-stage filter discharge pipe (14) is provided between the first-stage filter (4) and the mixing box (6), and a second-stage filter discharge pipe (13) is provided between the second-stage filter (5) and the mixing box (6).

6. The high-efficiency mixing device for producing high-purity aluminate binder according to claim 5, characterized in that: The connection between the primary filter discharge pipe (14) and the mixing box (6) is located above the guide plate (15), and the connection between the secondary filter discharge pipe (13) and the mixing box (6) is located above the guide plate (15).

7. The high-efficiency mixing device for producing high-purity aluminate binder according to claim 1, characterized in that: The mixing box (6) is provided with a stirring paddle (11) driven by a stirring motor (12), a material guide plate (15) is provided with a barrier column (17), and the mill crusher (1) is connected with an induced draft fan (22).