A raw material mixing and stirring system for fertilizer production

By designing an integrated raw material mixing and stirring system for fertilizer production, multi-angle stirring is achieved using a bevel gear system, and granulation is achieved through an extrusion mechanism, the complex and time-consuming problem of fertilizer transfer in the existing technology is solved, and an efficient and energy-saving production process is achieved.

CN222739094UActive Publication Date: 2025-04-11JILIN SHENGDA BIOMASS TECH CO LTD
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Patent Information

Application Number
CN202421422561.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-04-11
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

In the existing fertilizer production process, the stirred fertilizer needs to be manually transferred to the granulation equipment, resulting in complex production, time-consuming and increased equipment and energy costs.

Method used

Design an integrated raw material mixing and stirring system for fertilizer production, including a storage mechanism, agitating mechanism and an extrusion mechanism, drive the bevel gear system to achieve multi-angle and large-scale stirring through the extrusion mechanism.

Benefits of technology

Systematized fertilizer mixing and granulation operations are realized, saving manpower and time, reducing equipment and energy costs, and reducing equipment footprint.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a raw material mixing and stirring system for fertilizer production, comprising: a containing mechanism, the containing mechanism is used to contain fertilizer raw materials; a stirring mechanism, the stirring mechanism is movably connected to the containing mechanism, and the stirring mechanism drives the fertilizer raw materials to rotate and fuse by rotation; an extrusion mechanism, the extrusion mechanism is movably connected to the containing mechanism, and the extrusion mechanism extrudes the fused fertilizer by movement, thereby cooperating with the containing mechanism to achieve a granulation effect. The utility model discloses a raw material mixing and stirring system for fertilizer production, which realizes multi-angle and large-range stirring of the stirring mechanism by placing an upper plate into a limit groove and starting a drive motor. After the stirring is completed, the fertilizer is squeezed by the extrusion mechanism and the electric push rod, and the driving shaft and the bevel gear system drive the cutting plate to cut the fertilizer in the leak hole, and finally granulation is achieved. This design can systematically complete the stirring and granulation operations of the fertilizer, which saves costs and reduces the floor space occupied by the equipment.
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Description

Technical Field

[0001] The utility model relates to the technical field of fertilizer production, in particular to a raw material mixing and stirring system for fertilizer production. Background Art

[0002] In the fertilizer production process, mixing and stirring of raw materials is a key step to ensure the quality and uniformity of fertilizers. The main function of the mixing and stirring system is to fully mix various raw materials so that the nutrients in the fertilizer are evenly distributed, thereby improving the use effect of the fertilizer and the absorption efficiency of crops.

[0003] However, in the current fertilizer production process, the stirred fertilizer usually needs to be put into another device for granulation, and the stirred material needs to be removed from the mixer and transferred to the granulation equipment. This process requires a lot of manpower and time, increasing the complexity and difficulty of production. Secondly, in order to prevent the fertilizer from solidifying during the transfer process, it is usually necessary to keep the stirred fertilizer warm, which not only increases equipment and energy costs, but also makes the operation more cumbersome and complicated.

[0004] Based on this, those skilled in the art have proposed a collective raw material mixing and stirring system for fertilizer production. Utility Model Content

[0005] The utility model discloses a raw material mixing and stirring system for fertilizer production, aiming to solve the technical problems existing in the background technology.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A raw material mixing and stirring system for fertilizer production, comprising:

[0008] A containing mechanism, the containing mechanism is used to contain fertilizer raw materials;

[0009] A stirring mechanism, wherein the stirring mechanism is movably connected to the containing mechanism, and the stirring mechanism drives the fertilizer raw materials to rotate and fuse by rotating;

[0010] An extrusion mechanism, wherein the extrusion mechanism is movably connected to the containing mechanism, and the extrusion mechanism extrudes the fused fertilizer by moving, thereby cooperating with the containing mechanism to achieve a granulation effect;

[0011] The containing mechanism comprises a containing barrel, the containing barrel is provided with limiting grooves at equal intervals, the tops of the limiting grooves are extended to the top of the containing barrel, a partition plate is fixedly connected to the inside of the containing barrel, leakage holes are opened at equal intervals inside the partition plate, a mounting plate is fixedly connected to the inside of the containing barrel and below the partition plate, a vertical shaft is rotatably connected to the mounting plate, the bottom of the vertical shaft extends to the bottom of the mounting plate and is fixedly connected to a connecting bevel gear, a cutting plate is fixedly connected to the top of the vertical shaft, the cutting plate is set to a petal-shaped structure and a cutting surface is opened on one side thereof, and the containing mechanism also comprises a fixed A fixed plate, the fixed plates are symmetrically fixedly connected to the outside of the holding barrel, a driving shaft is rotatably connected between the two fixed plates, a driving bevel gear is fixedly connected to the driving shaft, the driving bevel gear is meshed with the connecting bevel gear, two annular buckle plates are symmetrically fixedly connected to the outside of the holding barrel, spray pipes are fixedly connected to the annular buckle plates at equal distances, the spray pipes extend to the inside of the holding barrel, a first driving motor is fixedly connected to the outside of one of the fixed plates, the output end of the first driving motor is fixedly connected to the driving shaft, and four legs are fixedly connected to the bottom of the holding barrel at equal distances.

[0012] The first driving motor drives the driving shaft to rotate, the driving shaft drives the driving bevel gear to rotate, the driving bevel gear rotates to drive the connecting bevel gear to rotate, the connecting bevel gear rotates to drive the cutting plate to rotate, the cutting plate rotates through the cutting surface, thereby cutting the raw materials dripping from the leakage hole to achieve granulation.

[0013] In a preferred embodiment, the stirring mechanism includes an upper plate, the upper plate is movably connected in two corresponding limit grooves, the upper plate is rotatably connected to a rotating shaft inside, the bottom of the rotating shaft is fixedly connected to a rotating frame, the rotating frame is arranged in a cross structure, the rotating frame is provided with a notch inside, the inside of the notch is fixedly connected to a first rod body, the inside of the notch and the outside of the corresponding first rod body are symmetrically fixedly connected to two second rod bodies, the outsides of the first rod body and the second rod body are slidably connected to a sliding block, the outside of the first rod body and the outside between the sliding block and the notch are provided with a spring, The stirring mechanism also includes a stirring plate, an adjusting plate, a curved groove and a rotating disk, the stirring plates are all fixedly connected to the bottom of the corresponding sliding block, the top of the rotating shaft is rotatably connected to the first top plate, the first top plate and the upper plate are fixedly connected by a vertical rod, the bottom of the first top plate is equidistantly fixedly connected to connecting columns, the adjusting plate is fixedly connected to the bottom of the corresponding connecting column, the curved groove is opened inside the adjusting plate, the rotating disk is rotatably connected to the top of the sliding block, the rotating disk is in contact with the curved groove, the top of the first top plate is fixedly connected to the second drive motor, and the output end of the second drive motor is fixedly connected to the rotating shaft.

[0014] During the installation process, the upper plate is first placed in the limit groove and locked in place by the first top plate. After that, the second drive motor is started, and the rotating shaft is driven by the second drive motor to rotate, and the rotating shaft drives the rotating frame to rotate. When the rotating frame rotates, the rotating disk can fit with the curved groove and move the rotating disk according to the curved groove. During the movement of the rotating disk, the sliding block can be driven to move and squeeze the spring, so that the sliding block is reset by the spring, so that the stirring plate can move to multiple positions during the stirring process, thereby realizing multi-angle and large-range stirring of the fertilizer. It should be noted that during the stirring process, the cutting plate coincides with the leakage hole position to achieve sealing.

[0015] In a preferred embodiment, the extrusion mechanism includes a second top plate, a step is provided at the bottom of the second top plate, two positioning protrusions used in conjunction with the limit groove are symmetrically arranged on the outer side of the step, two electric push rods are symmetrically fixedly connected to the top of the second top plate, and the output ends of the second top plate extend to the bottom of the second top plate and are fixedly connected to the extrusion plate.

[0016] During the installation process, the positioning protrusion is placed in the limit groove and the limit is achieved through the second top plate. After that, the electric push rod is started to drive the extrusion plate to move, so that the fertilizer can be squeezed by the movement of the extrusion plate, thereby squeezing the fertilizer out through the leakage hole.

[0017] The utility model provides a raw material mixing and stirring system for fertilizer production, which has the following advantages:

[0018] This device achieves multi-angle and wide-range stirring of the stirring mechanism by placing the upper plate into the limit slot and starting the drive motor. After the stirring is completed, the fertilizer is squeezed by the extrusion mechanism and the electric push rod, and the driving shaft and the bevel gear system drive the cutting plate to cut the fertilizer in the leakage hole, and finally granulation is achieved. This design can systematically complete the stirring and granulation operations of the fertilizer, which not only saves costs but also reduces the equipment footprint. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 The utility model is an isometric view of a raw material mixing and stirring system for fertilizer production in use.

[0020] Figure 2 The utility model discloses an isometric view of a containing mechanism of a raw material mixing and stirring system for fertilizer production as shown in FIG.

[0021] Figure 3 It is a first isometric view of a containing mechanism and a stirring mechanism of a raw material mixing and stirring system for fertilizer production proposed by the utility model in a sectional state.

[0022] Figure 4 It is a second isometric view of a containing mechanism and a stirring mechanism of a raw material mixing and stirring system for fertilizer production proposed by the utility model in a sectional state.

[0023] Figure 5 The utility model discloses an isometric view of a stirring mechanism of a raw material mixing and stirring system for fertilizer production.

[0024] Figure 6 The utility model discloses a partial isometric side view of a stirring mechanism of a raw material mixing and stirring system for fertilizer production.

[0025] Figure 7 The utility model discloses an isometric view of an extrusion mechanism of a raw material mixing and stirring system for fertilizer production as shown in FIG.

[0026] Figure 8 The utility model discloses an isometric view of the internal structure of a containing mechanism of a raw material mixing and stirring system for fertilizer production.

[0027] In the attached drawings: 1. containing mechanism; 11. containing barrel; 12. limiting groove; 13. partition plate; 14. leakage hole; 15. fixing plate; 16. driving shaft; 17. driving bevel gear; 18. mounting plate; 19. vertical axis; 110. cutting plate; 111. cutting surface; 112. connecting bevel gear; 113. annular buckle plate; 114. spray pipe; 115. first driving motor; 116. supporting leg; 2. stirring mechanism; 21. upper plate; 22. Rotating shaft; 23. Rotating frame; 24. Notch; 25. First rod body; 26. Second rod body; 27. Sliding block; 28. Spring; 29. ​​Stirring plate; 210. First top plate; 211. Connecting column; 212. Adjusting plate; 213. Curved groove; 214. Rotating disk; 215. Second driving motor; 3. Extrusion mechanism; 31. Second top plate; 32. Step; 33. Positioning protrusion; 34. Electric push rod; 35. Extrusion plate. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application usually described and marked in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application claimed for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the present application.

[0029] The utility model discloses a raw material mixing and stirring system for fertilizer production.

[0030] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 8 , a raw material mixing and stirring system for fertilizer production, comprising:

[0031] The containing mechanism 1 is used for containing fertilizer raw materials;

[0032] A stirring mechanism 2, which is movably connected to the containing mechanism 1, and drives the fertilizer raw materials to rotate and fuse by rotating;

[0033] An extrusion mechanism 3, which is movably connected to the containing mechanism 1, and the extrusion mechanism 3 extrudes the fused fertilizer by moving, thereby cooperating with the containing mechanism 1 to achieve a granulation effect;

[0034] The holding mechanism 1 includes a holding barrel 11, on which limiting grooves 12 are equidistantly provided, and the tops of the limiting grooves 12 extend to the top of the holding barrel 11, and a partition plate 13 is fixedly connected inside the holding barrel 11, and leak holes 14 are equidistantly provided inside the partition plate 13, and a mounting plate 18 is fixedly connected inside the holding barrel 11 and below the partition plate 13, and a vertical shaft 19 is rotatably connected to the mounting plate 18, and the bottom of the vertical shaft 19 extends to the bottom of the mounting plate 18 and is fixedly connected to a connecting bevel gear 112, and a cutting plate 110 is fixedly connected to the top of the vertical shaft 19, and the cutting plate 110 is set to a petal-shaped structure and a cutting surface 111 is provided on one side thereof, and the holding mechanism 1 also includes a fixing plate 15, the fixing plates 15 are symmetrically fixedly connected to the outside of the holding barrel 11, a driving shaft 16 is rotatably connected between the two fixing plates 15, a driving bevel gear 17 is fixedly connected to the driving shaft 16, and the driving bevel gear 17 is meshed and connected with the connecting bevel gear 112, two annular buckle plates 113 are symmetrically fixedly connected to the outside of the holding barrel 11, and spray pipes 114 are fixedly connected to the annular buckle plates 113 at equal intervals, and the spray pipes 114 extend to the inside of the holding barrel 11, a first driving motor 115 is fixedly connected to the outside of one of the fixing plates 15, and the output end of the first driving motor 115 is fixedly connected to the driving shaft 16, and four legs 116 are fixedly connected to the bottom of the holding barrel 11 at equal intervals;

[0035] In this embodiment: the driving shaft 16 is driven to rotate by the first driving motor 115, and the driving shaft 16 drives the driving bevel gear 17 to rotate, and the driving bevel gear 17 rotates to drive the connecting bevel gear 112 to rotate, and the rotation of the connecting bevel gear 112 drives the cutting plate 110 to rotate, and the cutting plate 110 rotates through the cutting surface 111, thereby cutting the raw material dripping from the leakage hole 14 to achieve granulation.

[0036] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 8 In a preferred embodiment, the stirring mechanism 2 includes an upper plate 21, which is movably connected to the corresponding two limit grooves 12. The upper plate 21 is rotatably connected to a rotating shaft 22 inside, and a rotating frame 23 is fixedly connected to the bottom of the rotating shaft 22. The rotating frame 23 is set to a cross structure, and a notch 24 is opened inside the rotating frame 23. The inside of the notch 24 is fixedly connected to a first rod body 25, and the inside of the notch 24 and the outside of the corresponding first rod body 25 are symmetrically fixedly connected to two second rod bodies 26. The first rod body 25 and the outside of the second rod body 26 are slidably connected to a sliding block 27, and the outside of the first rod body 25 and the sliding block 27 are sleeved with a spring 28 between the sliding block 27 and the notch 24. The stirring mechanism 2 also includes a stirring The stirring plate 29, the adjusting plate 212, the curved groove 213 and the rotating disk 214, the stirring plate 29 are all fixedly connected to the bottom of the corresponding sliding block 27, the top of the rotating shaft 22 is rotatably connected to the first top plate 210, the first top plate 210 is fixedly connected to the upper plate 21 through a vertical rod, the bottom of the first top plate 210 is equidistantly fixedly connected to the connecting column 211, the adjusting plate 212 is fixedly connected to the bottom of the corresponding connecting column 211, the curved groove 213 is opened inside the adjusting plate 212, the rotating disk 214 is rotatably connected to the top of the sliding block 27, and the rotating disk 214 is in contact with the curved groove 213, the top of the first top plate 210 is fixedly connected to the second driving motor 215, and the output end of the second driving motor 215 is fixedly connected to the rotating shaft 22;

[0037] In this embodiment: during the installation process, the upper plate 21 is first placed in the limit groove 12 and is positioned by the first top plate 210. Thereafter, the second drive motor 215 is started, and the second drive motor 215 drives the rotating shaft 22 to rotate, and the rotating shaft 22 drives the rotating frame 23 to rotate. When the rotating frame 23 rotates, the rotating disk 214 can fit with the curved groove 213, and the rotating disk 214 moves according to the curved groove 213. During the movement of the rotating disk 214, the sliding block 27 can be driven to move and squeeze the spring 28, so that the sliding block 27 is reset by the spring 28, so that the stirring plate 29 can move to multiple positions during the stirring process, thereby realizing the stirring of the fertilizer in a large range of multiple angles. It should be noted that during the stirring process, the cutting plate 110 coincides with the leakage hole 14 to achieve sealing.

[0038] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 8 In a preferred embodiment, the extrusion mechanism 3 includes a second top plate 31, a step 32 is provided at the bottom of the second top plate 31, two positioning protrusions 33 used in conjunction with the limiting groove 12 are symmetrically arranged on the outer side of the step 32, two electric push rods 34 are symmetrically fixedly connected to the top of the second top plate 31, and the output ends of the second top plate 31 extend to the bottom of the second top plate 31 and are fixedly connected to the extrusion plate 35;

[0039] In this embodiment: during the installation process, the positioning protrusion 33 is placed in the limiting groove 12, and the limiting is achieved by the second top plate 31. After that, the electric push rod 34 is started, and the extrusion plate 35 is driven to move by the electric push rod 34. In this way, the fertilizer can be squeezed by the movement of the extrusion plate 35, so that the fertilizer can be squeezed out through the leakage hole 14.

[0040] Working principle: when in use, first place the upper plate 21 in the limiting groove 12, and lock it with the first top plate 210, then start the second driving motor 215, and drive the rotating shaft 22 to rotate through the second driving motor 215, and the rotating shaft 22 drives the rotating frame 23 to rotate, and when the rotating frame 23 rotates, the rotating disk 214 can fit with the curved groove 213, and move the rotating disk 214 according to the curved groove 213, and the rotating disk 214 can drive the sliding block 27 to move and squeeze the spring 28 during the movement of the rotating disk 214, so that the sliding block 27 is reset by the spring 28, so that the stirring plate 29 can move to multiple positions during the stirring process, thereby realizing the stirring of the fertilizer in a wide range of multiple angles, and after the stirring is completed, the stirring mechanism 2 is removed, the squeezing mechanism 3 is placed on the containing barrel 11, and the positioning protrusion 3 is 3 is placed in the limiting groove 12, and the limiting is achieved by the second top plate 31. After that, the electric push rod 34 is started, and the squeezing plate 35 is driven to move by the electric push rod 34, so that the fertilizer can be squeezed by the movement of the squeezing plate 35, so that the fertilizer is squeezed out through the leakage hole 14. Finally, the driving shaft 16 is driven to rotate by the first driving motor 115, and the driving shaft 16 drives the driving bevel gear 17 to rotate. The driving bevel gear 17 rotates to drive the connecting bevel gear 112 to rotate, and the cutting plate 110 is driven to rotate by the rotation of the connecting bevel gear 112. The cutting plate 110 rotates through the cutting surface 111, so that the raw materials dripping from the leakage hole 14 are cut to achieve granulation. Through such a setting, the fertilizer can be systematically stirred and granulated, which can save costs and reduce the floor space of the equipment.

[0041] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this. The replacement can be a replacement of part of the structure, device, method step, or a complete technical solution. Equivalent replacement or change based on the technical solution of the utility model and its utility model concept should be included in the protection scope of the utility model.

Claims

1. A raw material mixing and stirring system for fertilizer production, characterized in that: include: A containing mechanism (1), the containing mechanism (1) being used for containing fertilizer raw materials; A stirring mechanism (2), wherein the stirring mechanism (2) is movably connected to the containing mechanism (1), and the stirring mechanism (2) drives the fertilizer raw material to rotate and fuse by rotating; An extrusion mechanism (3), wherein the extrusion mechanism (3) is movably connected to the containing mechanism (1), and the extrusion mechanism (3) extrudes the fused fertilizer by moving, thereby cooperating with the containing mechanism (1) to achieve a granulation effect; The containing mechanism (1) comprises a containing barrel (11), the containing barrel (11) is provided with limiting grooves (12) at equal intervals, the tops of the limiting grooves (12) all extend to the top of the containing barrel (11), a partition plate (13) is fixedly connected inside the containing barrel (11), leakage holes (14) are opened inside the partition plate (13) at equal intervals, a mounting plate (18) is fixedly connected inside the containing barrel (11) and below the partition plate (13), a vertical shaft (19) is rotatably connected to the mounting plate (18), the bottom of the vertical shaft (19) extends to the bottom of the mounting plate (18) and is fixedly connected to a connecting bevel gear (112), a cutting plate (110) is fixedly connected to the top of the vertical shaft (19), the cutting plate (110) is arranged as a petal-shaped structure and a cutting surface (111) is opened on one side thereof.

2. A raw material mixing and stirring system for fertilizer production according to claim 1, characterized in that: The containing mechanism (1) further comprises a fixing plate (15), wherein the fixing plate (15) is symmetrically fixedly connected to the outer side of the containing barrel (11), a driving shaft (16) is rotatably connected between the two fixing plates (15), a driving bevel gear (17) is fixedly connected to the driving shaft (16), and the driving bevel gear (17) is meshingly connected to the connecting bevel gear (112), two annular buckle plates (113) are symmetrically fixedly connected to the outer side of the containing barrel (11), spray pipes (114) are fixedly connected to the annular buckle plates (113) at equal intervals, and the spray pipes (114) extend to the interior of the containing barrel (11), a first driving motor (115) is fixedly connected to the outer side of one of the fixing plates (15), and an output end of the first driving motor (115) is fixedly connected to the driving shaft (16), and four legs (116) are fixedly connected to the bottom of the containing barrel (11) at equal intervals.

3. A raw material mixing and stirring system for fertilizer production according to claim 1, characterized in that: The stirring mechanism (2) comprises an upper plate (21), the upper plate (21) being movably connected to two corresponding limit grooves (12), the upper plate (21) being rotatably connected to a rotating shaft (22) inside, the bottom of the rotating shaft (22) being fixedly connected to a rotating frame (23), the rotating frame (23) being arranged in a cross structure, the rotating frame (23) being provided with a notch (24) inside, the notch (24) being fixedly connected to a first rod body (25), the notch (24) being symmetrically fixedly connected to two second rod bodies (26) inside and located on the outside of the corresponding first rod body (25), the first rod body (25) and the second rod body (26) being slidably connected to the outside with a sliding block (27), the outside of the first rod body (25) and the second rod body (26) being sleeved with a spring (28) on the outside of the first rod body (25) and located between the sliding block (27) and the notch (24).

4. A raw material mixing and stirring system for fertilizer production according to claim 3, characterized in that: The stirring mechanism (2) further comprises a stirring plate (29), an adjusting plate (212), a curved groove (213) and a rotating disk (214); the stirring plates (29) are fixedly connected below the corresponding sliding blocks (27); the top of the rotating shaft (22) is rotatably connected to a first top plate (210); the first top plate (210) is fixedly connected to the upper plate (21) via a vertical rod; the bottom of the first top plate (210) is equidistantly fixedly connected to connecting columns (211); The adjusting plate (212) is fixedly connected below the corresponding connecting column (211); the curved groove (213) is provided inside the adjusting plate (212); the rotating disk (214) is rotatably connected above the sliding block (27); the rotating disk (214) is in contact with the curved groove (213); a second driving motor (215) is fixedly connected to the top of the first top plate (210); and an output end of the second driving motor (215) is fixedly connected to the rotating shaft (22).

5. A raw material mixing and stirring system for fertilizer production according to claim 1, characterized in that: The extrusion mechanism (3) comprises a second top plate (31), the bottom of the second top plate (31) is provided with a step (32), the outer side of the step (32) is symmetrically provided with two positioning protrusions (33) used in conjunction with the limiting groove (12), the top of the second top plate (31) is symmetrically fixedly connected with two electric push rods (34), and the output ends of the second top plate (31) both extend to the bottom of the second top plate (31) and are fixedly connected with an extrusion plate (35).