A spraying device for producing composite floor
By designing spraying devices for composite floor production with fixed components and sprayed components, the problem of incomplete spraying and inconvenient installation and disassembly of composite floors is solved, and the convenience of comprehensive spraying and operation of composite floors of different lengths is achieved.
Patent Information
- Application Number
- CN202421370060.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-17
AI Technical Summary
The existing spraying device for composite flooring production faces composite flooring of different lengths, incomplete spraying may lead to dye waste, and at the same time, the installation and disassembly of composite flooring are inconvenient.
A spray device for production of composite floors including fixed components and spray coating components is designed. The fixing assembly drives the rotation shaft through the servo motor and coupling, achieving the convenience of fixing and installing and disassembly of the composite floor. The spray assembly uses an electric telescopic rod and hydraulic cylinder to drive the nozzle horizontally and vertically to achieve full spraying of composite floors of different lengths.
It solves the problem of incomplete spraying, avoids dye waste, and simplifies the installation and disassembly of composite floors, improving the convenience of operation.
Smart Images

Figure CN222739505U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of composite floor production equipment, in particular to a spraying device for composite floor production. Background Art
[0002] With the continuous development of society, people's living standards have been greatly improved, and people's living requirements are also increasing. Among them, composite flooring has begun to be chosen for floor decoration. In the production process of composite flooring, it needs to be sprayed, which requires the use of a spraying device for composite flooring production.
[0003] Announcement No. CN214440622U discloses a spraying device for producing composite floor, comprising a bottom plate, a collecting frame is fixed at the bottom end of the bottom plate, through holes are symmetrically opened on the bottom plate, a rectangular block is fixed at the middle of the upper end of the bottom plate, a composite floor is arranged at the upper end of the rectangular block, a mounting frame is fixed at the upper end of the bottom plate, openings are symmetrically opened on both sides of the mounting frame, a spraying mechanism is arranged on the inner side of the mounting frame, a material box is fixed at the lower end of the top plate of the mounting frame, a material pump is installed at the bottom of the material box, the inlet of the material pump extends into the material box through a pipeline, the outlet of the material pump is connected to a transverse pipe through a pipeline, both ends of the transverse pipe are connected to a hose, an electric push rod 1 is installed at the bottom end of the material box, and a pressing block is connected to the bottom end of the electric push rod 1; the utility model can use a brush to clean the surface of the composite floor, clean the composite floor before spraying, and avoid affecting the subsequent spraying effect, but it still has the following disadvantages in actual use:
[0004] 1. The above-mentioned spraying device for producing composite flooring controls the movement of the electric push rod 2 to drive the long tube to move and spray the composite flooring comprehensively, wherein a plurality of nozzles are arranged on the long tube, but the device can only realize the movement process of spraying up and down, and when facing a long floor, the spraying may not be comprehensive, or when the composite flooring is short, the nozzles are all sprayed, which will cause the problem of dye waste;
[0005] 2. When using the above-mentioned spraying device for producing composite flooring, the composite flooring is placed on a rectangular block, an electric push rod is started, and a clamping block is used to clamp and limit the composite flooring. However, the installation and disassembly of the composite flooring of the device needs to be carried out in the spraying device, and brushes and discharge pipes are provided on both sides of the rectangular block, which will cause inconvenience in the installation and disassembly of the composite flooring. Utility Model Content
[0006] The utility model aims to provide a spraying device for composite floor production, which can clamp composite floors of different thicknesses through a fixing component, and facilitate the installation and disassembly of the composite floors outside a spray box. Composite floors of different lengths can be fully sprayed through the spraying component, thereby solving the problem that the existing spraying device for composite floor production may miss coating when spraying composite floors of different lengths.
[0007] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0008] The utility model discloses a spraying device for producing composite floor, comprising a spraying box, a controller, a mounting block and a dye box, wherein the right side wall of the spraying box is provided with a controller, the bottom inner wall of the spraying box is detachably fixedly connected with the mounting block, the inner side wall of the spraying box is provided with a dye box, the upper side wall of the mounting block is provided with a fixing component, and the lower side wall of the dye box is provided with a spraying component; a coupling is provided at the output end of the servo motor of the fixing component, a rotating shaft is provided at the front side wall of the coupling, a fixing block is provided at the outer side wall of the rotating shaft, and a rubber Rubber pad, pull rods are installed on both sides of the fixed block, springs are set on the outer wall of the pull rod, and a fixing plate is installed on the left wall of the pull rod; a connector is installed on the protruding end of the electric telescopic rod of the spray assembly, a slider is installed on the lower side wall of the connector, a support plate is installed on the lower side wall of the slider, and hydraulic cylinders are installed on both sides of the lower end of the slider, a connector is installed on the protruding end of the hydraulic cylinder, a fixing ring is installed on the lower side wall of the connector, a stretch hose is installed on the inner side wall of the fixing ring, a nozzle is installed on the water outlet end of the stretch hose, and a dye box is installed on the water inlet end of the stretch hose.
[0009] Furthermore, the upper side wall of the mounting block is provided with a groove in which a fixing block is installed, the mounting block is slidably connected to the fixing block via the groove, the inner side wall of the fixing block is provided with an internal thread, and the inner side wall of the fixing block is threadedly connected to the rotating shaft via the internal thread.
[0010] Furthermore, a motor frame is installed on the inner wall of the bottom side of the spray box, and the spray box is connected to the servo motor through the motor frame. The input end of the servo motor is electrically connected to the output end of the controller.
[0011] Furthermore, the fixed end of the spring is detachably fixedly connected to the fixed block, the moving end of the spring is detachably fixedly connected to the fixed plate, the upper side wall of the fixed block is fit-connected to the rubber pad, and the right side wall of the fixed plate is detachably fixedly connected to the pull rod.
[0012] Furthermore, the inner wall of the spray box is detachably fixedly connected to the electric telescopic rod, the input end of the electric telescopic rod is electrically connected to the output end of the controller, the output end of the electric telescopic rod is detachably fixedly connected to the connector, and the lower side wall of the connector is detachably fixedly connected to the slider.
[0013] Furthermore, the inner wall of the spray box is detachably fixedly connected to the support plate, a slide groove is provided on the upper wall of the support plate, the support plate is slidably connected to the slider via the slide groove, and two through grooves are provided on the upper wall of the support plate.
[0014] Furthermore, the lower side wall of the slider is detachably fixedly connected to the fixed end of the hydraulic cylinder, the hydraulic cylinder is connected to the controller via a wire, the extended end of the hydraulic cylinder is detachably fixedly connected to the connector, and the lower side wall of the connector is detachably fixedly connected to the fixing ring.
[0015] Furthermore, the inner wall of the fixing ring is detachably fixedly connected to the stretch hose, the outer wall of the stretch hose is equipped with a solenoid valve, the input end of the solenoid valve is electrically connected to the output end of the controller, and the water outlet end of the stretch hose is detachably fixedly connected to the nozzle.
[0016] The utility model has the following beneficial effects:
[0017] 1. The utility model sets a fixing component, starts the servo motor, drives the rotating shaft to rotate under the action of the coupling, and then makes the fixing block of the outer wall of the rotating shaft move out of the spray box in the groove of the mounting block, places the composite floor on the rubber pad, pulls the pull rods on both sides to drive the fixing plate to move to squeeze the spring, releases the pull rod, and pushes the fixing plate under the action of the reaction force of the spring to fix the composite floor, and uses the plug-in method to facilitate the installation and disassembly of the composite floor. After installation, the servo motor is controlled to reverse, and the fixing block drives the upper composite floor into the spray box for spraying, which solves the problem that the installation and disassembly of the composite floor of the device need to be carried out in the spray device, and brushes and discharge pipes are provided on both sides of the rectangular block, which will cause inconvenience in installation and disassembly of the composite floor.
[0018] 2. The utility model sets a spraying component, controls the movement of the electric telescopic rod on the controller, and the electric telescopic rod drives the slider to move back and forth in the slide groove of the support plate, thereby driving the hydraulic cylinder under the slider to move horizontally, and controlling the movement of the hydraulic cylinder to drive the fixing ring and the stretching hose below to move up and down, thereby driving the nozzle to move horizontally and vertically. At the same time, the nozzles on both sides can quickly spray the composite floor in an all-round way to avoid the situation of incomplete spraying. This solves the problem that the device can only realize the movement process of up and down spraying, and the situation of incomplete spraying will occur when facing a long floor, or when the composite floor is short, the nozzles will spray all the time, resulting in waste of dye. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of a spraying device for producing composite flooring;
[0020] Figure 2It is a horizontal structural cross-sectional view of a spraying device for producing composite flooring;
[0021] Figure 3 It is a vertical structural cross-sectional view of a spraying device for producing composite flooring;
[0022] Figure 4 This is an exploded view of the spray assembly;
[0023] Figure 5 Exploded view of the fixed assembly.
[0024] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0025] 1. Spray box; 2. Controller; 3. Mounting block; 4. Dye box; 5. Fixing assembly; 6. Spraying assembly; 501. Servo motor; 502. Coupling; 503. Rotating shaft; 504. Fixing block; 505. Rubber pad; 506. Pull rod; 507. Spring; 508. Fixing plate; 601. Electric telescopic rod; 602. Slider; 603. Support plate; 604. Hydraulic cylinder; 605. Fixing ring; 606. Stretch hose; 607. Nozzle; 5011. Motor frame; 6011. Connector; 6031. Slide; 6061. Solenoid valve. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0027] Embodiment 1
[0028] See also Figure 1 , Figure 2 , Figure 3 and Figure 5 As shown, the utility model is a spraying device for producing composite flooring, comprising a spraying box 1, a controller 2, a mounting block 3 and a dye box 4. The right side wall of the spraying box 1 is installed with the controller 2, the bottom inner wall of the spraying box 1 is detachably fixedly connected with the mounting block 3, the inner side wall of the spraying box 1 is also provided with the dye box 4, and the upper side wall of the mounting block 3 is installed with a fixing component 5;
[0029] A coupling 502 is installed at the output end of the servo motor 501 of the fixed component 5, a rotating shaft 503 is installed on the front side wall of the coupling 502, a fixing block 504 is installed on the outer side wall of the rotating shaft 503, a rubber pad 505 is installed on the upper side wall of the fixing block 504, a pull rod 506 is installed on both sides of the fixing block 504, a spring 507 is provided on the outer side wall of the pull rod 506, and a fixing plate 508 is installed on the left side wall of the pull rod 506;
[0030] The upper side wall of the mounting block 3 is provided with a groove in which a fixing block 504 is installed. The groove facilitates the installation of the fixing block 504 and facilitates the movement of the fixing block 504. The mounting block 3 is slidably connected to the fixing block 504 through the groove. The inner side wall of the fixing block 504 is provided with an internal thread, and the inner side wall of the fixing block 504 is threadedly connected to the rotating shaft 503 through the internal thread, so that the fixing block 504 can move when the rotating shaft 503 rotates.
[0031] A motor frame 5011 is installed on the inner wall of the bottom side of the spray box 1. The motor frame 5011 facilitates the installation of the servo motor 501. The spray box 1 is connected to the servo motor 501 through the motor frame 5011. The input end of the servo motor 501 is electrically connected to the output end of the controller 2.
[0032] The fixed end of the spring 507 is detachably fixedly connected to the fixed block 504, and the moving end of the spring 507 is detachably fixedly connected to the fixed plate 508, so that the fixed plate 508 can be driven to move synchronously during the movement of the spring 507. The upper side wall of the fixed block 504 is fitted with the rubber pad 505, and the rubber pad 505 can play a certain role in limiting. The right side wall of the fixed plate 508 is detachably fixedly connected to the pull rod 506, so that the fixed plate 508 and the pull rod 506 can move synchronously. At the same time, the outer side wall of the pull rod 506 is slidably connected to the fixed block 504, which facilitates the movement of the pull rod 506.
[0033] When the above arrangement is in use, the servo motor 501 is started, and the rotating shaft 503 is driven to rotate under the action of the coupling 502, so that the fixed block 504 on the outer wall of the rotating shaft 503 moves out of the spray box 1 in the groove of the mounting block 3, and the composite floor is placed on the rubber pad 505. The pull rods 506 on both sides are pulled to drive the fixed plate 508 to move to squeeze the spring 507, and the pull rod 506 is released. The fixed plate 508 is pushed under the action of the reaction force of the spring 507 to fix the composite floor. At the same time, the plug-in method is used to facilitate the installation and disassembly of the composite floor. After installation, the servo motor 501 is controlled to reverse, and the fixed block 504 drives the upper composite floor into the spray box 1 for spraying.
[0034] Embodiment 2
[0035] The difference between the second embodiment and the first embodiment is that the second embodiment further discloses: Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, a spray assembly 6 is installed on the lower side wall of the dye box 4, a connector 6011 is installed on the extended end of the electric telescopic rod 601 of the spray assembly 6, a slider 602 is installed on the lower side wall of the connector 6011, a support plate 603 is installed on the lower side wall of the slider 602, and hydraulic cylinders 604 are installed on both sides of the lower end of the slider 602, a connector 6011 is installed on the extended end of the hydraulic cylinder 604, a fixing ring 605 is installed on the lower side wall of the connector 6011, a stretch hose 606 is installed on the inner side wall of the fixing ring 605, a nozzle 607 is installed on the water outlet end of the stretch hose 606, and the water inlet end of the stretch hose 606 is installed in the dye box 4, so as to facilitate the transportation of dye;
[0036] The inner side wall of the spray box 1 is detachably fixedly connected to the electric telescopic rod 601, and the input end of the electric telescopic rod 601 is electrically connected to the output end of the controller 2, so that the controller 2 can control the movement of the electric telescopic rod 601, and the electric telescopic rod 601 has the effect of a speed block. The output end of the electric telescopic rod 601 is detachably fixedly connected to the connector 6011, and the lower side wall of the connector 6011 is detachably fixedly connected to the slider 602;
[0037] The inner side wall of the spray box 1 is detachably fixedly connected to the support plate 603, and the support plate 603 plays a supporting role. A slide groove 6031 is provided on the upper side wall of the support plate 603 to facilitate the movement of the slider 602. The support plate 603 is slidably connected to the slider 602 through the slide groove 6031, and the upper side wall of the support plate 603 is provided with two through grooves to facilitate the movement of the hydraulic cylinder 604 below the slider 602;
[0038] The lower side wall of the slider 602 is detachably fixedly connected to the fixed end of the hydraulic cylinder 604, the hydraulic cylinder 604 is fixed, and the hydraulic cylinder 604 is connected to the controller 2 through a wire. The extended end of the hydraulic cylinder 604 is detachably fixedly connected to the connector 6011, and the lower side wall of the connector 6011 is detachably fixedly connected to the fixing ring 605, so that the fixing ring 605 below can be driven to move synchronously during the movement of the hydraulic cylinder 604.
[0039] The inner wall of the fixed ring 605 is detachably fixedly connected to the stretch hose 606, so that the stretch hose 606 can be driven to move synchronously during the movement of the fixed ring 605. The outer wall of the stretch hose 606 is installed with a solenoid valve 6061, and the input end of the solenoid valve 6061 is electrically connected to the output end of the controller 2. The water outlet end of the stretch hose 606 is detachably fixedly connected to the nozzle 607.
[0040] When the above arrangement is in use, the controller 2 controls the movement of the electric telescopic rod 601, and the electric telescopic rod 601 drives the slider 602 to move back and forth in the slide groove 6031 of the support plate 603, thereby driving the hydraulic cylinder 604 below the slider 602 to move horizontally. When the hydraulic cylinder 604 is controlled to move, the fixing ring 605 and the stretch hose 606 below are driven to move up and down, thereby driving the nozzle 607 to move horizontally and vertically. The nozzles 607 on both sides can quickly spray the composite floor in an all-round manner to avoid incomplete spraying.
[0041] The above are only preferred embodiments of the present invention and do not limit the present invention. Any modification to the technical solutions recorded in the aforementioned embodiments and any equivalent replacement of some of the technical features therein, any modification, equivalent replacement, and improvement made are all within the protection scope of the present invention.
Claims
1. A spraying device for producing composite flooring, comprising a spraying box (1), a controller (2), a mounting block (3) and a dye box (4), wherein the right side wall of the spraying box (1) is mounted with the controller (2), the bottom inner wall of the spraying box (1) is detachably fixedly connected to the mounting block (3), and the inner side wall of the spraying box (1) is provided with the dye box (4), characterized in that: The upper side wall of the mounting block (3) is installed with a fixing component (5), and the lower side wall of the dye box (4) is installed with a spraying component (6); The output end of the servo motor (501) of the fixed component (5) is installed with a coupling (502), the front side wall of the coupling (502) is installed with a rotating shaft (503), the outer side wall of the rotating shaft (503) is installed with a fixed block (504), the upper side wall of the fixed block (504) is installed with a rubber pad (505), both sides of the fixed block (504) are installed with a pull rod (506), the outer side wall of the pull rod (506) is provided with a spring (507), and the left side wall of the pull rod (506) is installed with a fixed plate (508); The extended end of the electric telescopic rod (601) of the spray assembly (6) is installed with a connector (6011), the lower side wall of the connector (6011) is installed with a slider (602), the lower side wall of the slider (602) is installed with a support plate (603), and hydraulic cylinders (604) are installed on both sides of the lower end of the slider (602), the extended end of the hydraulic cylinder (604) is installed with a connector (6011), the lower side wall of the connector (6011) is installed with a fixing ring (605), the inner side wall of the fixing ring (605) is installed with a stretch hose (606), the water outlet end of the stretch hose (606) is installed with a nozzle (607), and the water inlet end of the stretch hose (606) is installed with a dye box (4).
2. A spraying device for producing composite flooring according to claim 1, characterized in that: The upper side wall of the mounting block (3) is provided with a groove in which a fixing block (504) is installed. The mounting block (3) is slidably connected to the fixing block (504) via the groove. The inner side wall of the fixing block (504) is provided with an internal thread. The inner side wall of the fixing block (504) is threadedly connected to the rotating shaft (503) via the internal thread.
3. A spraying device for producing composite flooring according to claim 1, characterized in that: A motor frame (5011) is installed on the inner wall of the bottom side of the spray box (1), and the spray box (1) is connected to the servo motor (501) through the motor frame (5011), and the input end of the servo motor (501) is electrically connected to the output end of the controller (2).
4. The spraying device for producing composite flooring according to claim 1, characterized in that: The fixed end of the spring (507) is detachably fixedly connected to the fixed block (504), the moving end of the spring (507) is detachably fixedly connected to the fixed plate (508), the upper side wall of the fixed block (504) is fittedly connected to the rubber pad (505), and the right side wall of the fixed plate (508) is detachably fixedly connected to the pull rod (506).
5. The spraying device for producing composite flooring according to claim 1, characterized in that: The inner side wall of the spray box (1) is detachably fixedly connected to the electric telescopic rod (601), the input end of the electric telescopic rod (601) is electrically connected to the output end of the controller (2), the output end of the electric telescopic rod (601) is detachably fixedly connected to the connector (6011), and the lower side wall of the connector (6011) is detachably fixedly connected to the slider (602).
6. The spraying device for producing composite flooring according to claim 1, characterized in that: The inner side wall of the spray box (1) is detachably fixedly connected to the support plate (603), the upper side wall of the support plate (603) is provided with a slide groove (6031), the support plate (603) is slidably connected to the slider (602) via the slide groove (6031), and the upper side wall of the support plate (603) is provided with two through grooves.
7. The spraying device for producing composite flooring according to claim 1, characterized in that: The lower side wall of the slider (602) is detachably fixedly connected to the fixed end of the hydraulic cylinder (604), the hydraulic cylinder (604) is connected to the controller (2) via a wire, the extended end of the hydraulic cylinder (604) is detachably fixedly connected to the connector (6011), and the lower side wall of the connector (6011) is detachably fixedly connected to the fixing ring (605).
8. The spraying device for producing composite flooring according to claim 1, characterized in that: The inner wall of the fixing ring (605) is detachably fixedly connected to the stretch hose (606), the outer wall of the stretch hose (606) is provided with a solenoid valve (6061), the input end of the solenoid valve (6061) is electrically connected to the output end of the controller (2), and the water outlet end of the stretch hose (606) is detachably fixedly connected to the nozzle (607).