Straight strip mold of C-shaped water seal structure
By designing a straight strip mold of C-type water seal structure, the C-type mold cavity between the lower mold, C-type mold core, upper mold, first side mold and second side mold achieves integrated vulcanization molding, which solves the problems of stress concentration and aging acceleration in the linear segment of the traditional C-type water seal, and achieves a longer service life and a simple mold release process.
Patent Information
- Application Number
- CN202421549777.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-02
AI Technical Summary
During the forming process, traditional C-type water seal linear segments are likely to cause internal stress to concentrate on the arc area, resulting in accelerated aging and reduced service life.
A straight strip mold with a C-type water seal structure is designed, and a C-type mold cavity is formed between the lower mold, the C-type mold core, the upper mold, the first side mold and the second side mold to achieve integrated vulcanization molding to avoid internal stress concentration.
The integrated vulcanization molding of the C-type water seal structure is realized, which avoids internal stress concentration, reduces the aging speed, extends the service life, and simplifies the mold release process.
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Figure CN222741895U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of water seal structure moulds, in particular to a straight strip mould with a C-shaped water seal structure. Background Art
[0002] Under traditional process conditions, the original C-type water seal straight section adopts a flat plate with an expanded width and a T-shaped head, and the cloth layer is pre-vulcanized during the production process; after the flat plate is produced, if there is a secondary heating equipment such as a steamer, a secondary steam shaping vulcanization is carried out; if there is no secondary heating equipment, most of the initial shaping is carried out by the permanent deformation method. Specifically, after the flat plates are stacked, the rubber is deformed by its own weight or the weight of auxiliary external objects, and it is left to stand for a long time to make the rubber produce a certain permanent deformation, thereby achieving a preliminary shaping effect.
[0003] However, the C-shaped water seal straight section prepared by the above mold and process is not vulcanized into a C-shape at one time. It is bent into shape by external force during actual installation and use, which easily causes the internal stress of the product to be concentrated in the arc part; and when the arc part is formed by external force, the outer colloid is stretched and the inner colloid is compressed. The rubber body is in this stress state for a long time, which will accelerate aging and reduce the service life due to internal stress; in addition, in the shaping process, only the surface is physically shaped, rather than the integrated vulcanization shaping of the rubber molecular chain microstructure hinge. The vulcanized plate will be subjected to secondary high temperature, and the rubber body is prone to accelerated aging due to over-sulfurization, thereby reducing the service life of the water seal. Utility Model Content
[0004] In order to overcome the defects of the prior art, the utility model provides a straight strip mold of a C-shaped water seal structure, which can be integrally vulcanized to form the C-shaped water seal structure.
[0005] The purpose of the utility model is achieved through the following technical solutions:
[0006] A straight strip mold with a C-shaped water seal structure, comprising:
[0007] A lower mold, the upper part of which is provided with a C-shaped mold core;
[0008] The upper die is located at the upper end of the C-shaped die core, and the length direction of the upper die matches the length direction of the lower die;
[0009] A first side mold, the first side mold is located on the left side of the C-shaped mold core, the upper end and the lower end of the first side mold are respectively connected to the upper mold and the lower mold, and the length direction of the first side mold matches the length direction of the lower mold;
[0010] A second side mold, the second side mold is located on the right side of the C-shaped mold core, the upper end and the lower end of the second side mold are respectively connected to the upper mold and the lower mold, and the length direction of the second side mold matches the length direction of the lower mold;
[0011] A C-shaped molding cavity is formed between the lower mold, the C-shaped mold core, the upper mold, the first side mold and the second side mold.
[0012] The beneficial effects of adopting the above technical solution are: after the water seal rubber material is placed in the C-shaped molding cavity formed by the lower mold, the C-shaped mold core, the upper mold, the first side mold and the second side mold, the C-shaped water seal structure can be prepared by integral vulcanization molding through vulcanization to avoid the internal stress being concentrated in the arc part; in addition, demolding can be achieved by removing the upper mold, the first side mold and the second side mold to facilitate the removal of the prepared C-shaped water seal structure.
[0013] In one embodiment, the upper ends of the first side mold and the second side mold are both fitted with the upper mold, and the lower ends of the first side mold and the second side mold are both fitted with the lower mold.
[0014] In one embodiment, blowing holes are provided along the length direction between the first side mold and the upper mold, between the second side mold and the upper mold, between the first side mold and the lower mold, and between the second side mold and the lower mold.
[0015] The beneficial effect of adopting the above technical solution is that after the vulcanization operation is completed, air can be blown through the blowing holes between the first side mold and the upper mold, between the second side mold and the upper mold, between the first side mold and the lower mold, and between the second side mold and the lower mold to release the pressure in the straight strip mold of the C-type water seal structure, so as to facilitate demolding.
[0016] In one embodiment, blowing holes are provided on the end surfaces where the upper mold and the first side mold are attached, the end surfaces where the upper mold and the second side mold are attached, the end surfaces where the lower mold and the first side mold are attached, and the end surfaces where the lower mold and the second side mold are attached.
[0017] In one embodiment, the blowing hole has a semicircular cross section.
[0018] In one embodiment, a positioning protrusion is provided at the lower end of the first side mold, and a positioning groove for engaging with the positioning protrusion is provided on the lower mold.
[0019] The beneficial effect of adopting the above technical solution is that the positioning protrusion at the lower end of the first side mold is clamped by the positioning groove on the lower mold to limit the left and right movement of the first side mold.
[0020] In one embodiment, a first overlapping block is disposed at the upper end of the first side mold, and a first overlapping groove for overlapping with the first overlapping block is disposed on the upper mold.
[0021] The beneficial effect of adopting the above technical solution is that the first overlapping block at the upper end of the first side mold overlaps with the first overlapping groove on the upper mold to limit the relative movement of the first side mold and the upper mold.
[0022] In one embodiment, a second overlapping block is disposed at the lower end of the second side mold, and a second overlapping groove for overlapping with the second overlapping block is disposed on the lower mold.
[0023] The beneficial effect of adopting the above technical solution is that the second overlapping block at the lower end of the second side mold overlaps with the second overlapping groove on the lower mold to limit the relative movement of the second side mold and the lower mold.
[0024] In one embodiment, a third overlapping block is disposed at the upper end of the second side mold, and a third overlapping groove for overlapping with the third overlapping block is disposed on the upper mold.
[0025] The beneficial effect of adopting the above technical solution is that the third overlapping block at the upper end of the second side mold overlaps with the third overlapping groove on the upper mold to limit the relative movement of the second side mold and the upper mold.
[0026] In one embodiment, a plurality of connection holes for bolt connection with the vulcanizing machine are vertically arranged on both sides of the lower mold, and all the connection holes on each side of the lower mold are arranged along the length direction of the lower mold.
[0027] The beneficial effect of adopting the above technical solution is that the straight strip mold of the C-shaped water seal structure can be connected to the vulcanizing machine by bolts through a plurality of connection holes on the lower mold to ensure the connection stability of the straight strip mold of the C-shaped water seal structure.
[0028] The beneficial effects of the utility model are:
[0029] After the water seal rubber material is placed in the C-shaped molding cavity formed by the lower mold, the C-shaped mold core, the upper mold, the first side mold and the second side mold, the C-shaped water seal structure can be prepared by integral vulcanization molding through vulcanization to avoid the internal stress from being concentrated on the arc part and reduce the aging speed of the C-shaped water seal structure caused by the internal stress during use, thereby achieving the goal of increasing the service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The present invention will be described in more detail below based on embodiments and with reference to the accompanying drawings.
[0031] in:
[0032] Figure 1 The schematic diagram of the structure of the utility model is shown;
[0033] Figure 2 A front view of the utility model is shown;
[0034] In the drawings, like reference numerals are used for like parts. The drawings are not necessarily to scale.
[0035] Reference numerals:
[0036] 1-lower mold, 101-positioning groove, 102-second overlapping groove, 2-C-type mold core, 3-second side mold, 301-second overlapping block, 302-third overlapping block, 4-connecting hole, 5-upper mold, 501-first overlapping groove, 502-third overlapping groove, 6-blowing hole, 7-first side mold, 701-positioning protrusion, 702-first overlapping block. DETAILED DESCRIPTION
[0037] The utility model will be further described below in conjunction with the accompanying drawings.
[0038] The utility model provides a straight strip mold with a C-shaped water seal structure, such as Figure 1 and Figure 2 As shown, it includes:
[0039] A lower mold 1, the upper part of which is provided with a C-shaped mold core 2;
[0040] The upper mold 5 is located at the upper end of the C-shaped mold core 2, and the length direction of the upper mold 5 matches the length direction of the lower mold 1;
[0041] A first side mold 7, the first side mold 7 is located on the left side of the C-shaped mold core 2, the upper end and the lower end of the first side mold 7 are respectively connected to the upper mold 5 and the lower mold 1, and the length direction of the first side mold 7 matches the length direction of the lower mold 1;
[0042] The second side mold 3 is located on the right side of the C-shaped mold core 2. The upper end and the lower end of the second side mold 3 are respectively connected to the upper mold 5 and the lower mold 1. The length direction of the second side mold 3 matches the length direction of the lower mold 1.
[0043] A C-shaped molding cavity is formed between the lower mold 1 , the C-shaped mold core 2 , the upper mold 5 , the first side mold 7 and the second side mold 3 .
[0044] It can be understood that after the water seal rubber material is placed in the C-shaped molding cavity formed by the lower mold 1, the C-shaped mold core 2, the upper mold 5, the first side mold 7 and the second side mold 3, the C-shaped water seal structure can be prepared by integral vulcanization molding through vulcanization, so as to avoid the internal stress concentration on the arc part when the existing traditional process uses secondary artificial molding, and reduce the aging speed of the C-shaped water seal structure caused by internal stress under use, so as to achieve the goal of increasing the service life; in addition, demolding can be achieved by removing the upper mold 5, the first side mold 7 and the second side mold 3, so as to facilitate the removal of the prepared C-shaped water seal structure.
[0045] In one embodiment, the upper ends of the first side mold 7 and the second side mold 3 are both in contact with the upper mold 5 , and the lower ends of the first side mold 7 and the second side mold 3 are both in contact with the lower mold 1 .
[0046] In one embodiment, blowing holes 6 are provided along the length direction between the first side mold 7 and the upper mold 5 , between the second side mold 3 and the upper mold 5 , between the first side mold 7 and the lower mold 1 , and between the second side mold 3 and the lower mold 1 .
[0047] It can be understood that after the vulcanization operation is completed, air can be blown through the blowing hole 6 between the first side mold 7 and the upper mold 5, between the second side mold 3 and the upper mold 5, between the first side mold 7 and the lower mold 1, and between the second side mold 3 and the lower mold 1 to release the pressure in the straight mold of the C-type water seal structure to facilitate demolding.
[0048] In one embodiment, blowing holes 6 are provided on the end surfaces where the upper mold 5 and the first side mold 7 are bonded, the end surfaces where the upper mold 5 and the second side mold 3 are bonded, the end surfaces where the lower mold 1 and the first side mold 7 are bonded, and the end surfaces where the lower mold 1 and the second side mold 3 are bonded.
[0049] In one embodiment, the cross section of the blowing hole 6 is semicircular.
[0050] In one embodiment, a positioning protrusion 701 is disposed at the lower end of the first side mold 7 , and a positioning groove 101 for engaging with the positioning protrusion 701 is disposed on the lower mold 1 .
[0051] It can be understood that the positioning protrusion 701 at the lower end of the first side mold 7 is clamped by the positioning groove 101 on the lower mold 1 to limit the left and right movement of the first side mold 7.
[0052] In one embodiment, a first overlapping block 702 is disposed at the upper end of the first side mold 7 , and a first overlapping groove 501 for overlapping with the first overlapping block 702 is disposed on the upper mold 5 .
[0053] It can be understood that the first overlapping block 702 at the upper end of the first side mold 7 overlaps with the first overlapping groove 501 on the upper mold 5 to limit the relative movement of the first side mold 7 and the upper mold 5.
[0054] In one embodiment, a second overlapping block 301 is disposed at the lower end of the second side mold 3 , and a second overlapping groove 102 for overlapping with the second overlapping block 301 is disposed on the lower mold 1 .
[0055] It can be understood that the second overlapping block 301 at the lower end of the second side mold 3 overlaps with the second overlapping groove 102 on the lower mold 1 to limit the relative movement of the second side mold 3 and the lower mold 1.
[0056] In one embodiment, a third overlapping block 302 is disposed at the upper end of the second side mold 3 , and a third overlapping groove 502 for overlapping with the third overlapping block 302 is disposed on the upper mold 5 .
[0057] It can be understood that the third overlapping block 302 at the upper end of the second side mold 3 overlaps with the third overlapping groove 502 on the upper mold 5 to limit the relative movement of the second side mold 3 and the upper mold 5.
[0058] In one embodiment, a plurality of connection holes 4 for connecting with the vulcanizing machine with bolts are vertically arranged on both sides of the lower mold 1 , and all the connection holes 4 on each side of the lower mold 1 are arranged along the length direction of the lower mold 1 .
[0059] It can be understood that the straight strip mold of the C-shaped water seal structure can be bolted to the vulcanizing machine through a plurality of connecting holes 4 on the lower mold 1 to ensure the connection stability of the straight strip mold of the C-shaped water seal structure.
[0060] The working process of the utility model is:
[0061] Assembling the straight strip mold of the C-shaped water seal structure on a vulcanizing machine;
[0062] The rubber is filled and laid in the C-shaped molding cavity, and then covered with the upper mold 5;
[0063] Vulcanization is carried out at a certain vulcanization temperature and vulcanization pressure;
[0064] After the vulcanization operation is completed, air is blown through the blowing holes 6 to release the pressure in the straight strip mold of the C-shaped water seal structure, thereby demoulding to obtain an integrally vulcanized C-shaped water seal structure.
[0065] In the description of the present invention, it should be understood that the terms "upper", "lower", "bottom", "top", "front", "back", "inside", "outside", "left", "right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0066] Although the present invention is described herein with reference to specific embodiments, it should be understood that these embodiments are merely examples of the principles and applications of the present invention. It should therefore be understood that many modifications may be made to the exemplary embodiments, and other arrangements may be designed without departing from the spirit and scope of the present invention as defined by the appended claims. It should be understood that the features described in the various dependent claims and herein may be combined in a manner different from that described in the original claims. It may also be understood that the features described in conjunction with the individual embodiments may be used in other described embodiments.
Claims
1. A straight strip mold with a C-shaped water seal structure, characterized in that: include: A lower mold (1), wherein a C-shaped mold core (2) is arranged on the upper portion of the lower mold (1); An upper mold (5), the upper mold (5) being located at the upper end of the C-shaped mold core (2), and the length direction of the upper mold (5) matches the length direction of the lower mold (1); A first side mold (7), the first side mold (7) being located on the left side of the C-shaped mold core (2), the upper end and the lower end of the first side mold (7) being connected to the upper mold (5) and the lower mold (1) respectively, and the length direction of the first side mold (7) matches the length direction of the lower mold (1); A second side mold (3), the second side mold (3) is located on the right side of the C-shaped mold core (2), the upper end and the lower end of the second side mold (3) are respectively connected to the upper mold (5) and the lower mold (1), and the length direction of the second side mold (3) matches the length direction of the lower mold (1); A C-shaped molding cavity is formed between the lower mold (1), the C-shaped mold core (2), the upper mold (5), the first side mold (7) and the second side mold (3).
2. A straight strip mold with a C-shaped water seal structure according to claim 1, characterized in that: The upper ends of the first side mold (7) and the second side mold (3) are both fitted with the upper mold (5), and the lower ends of the first side mold (7) and the second side mold (3) are both fitted with the lower mold (1).
3. A straight strip mold with a C-shaped water seal structure according to claim 2, characterized in that: Blowing holes (6) are provided along the length direction between the first side mold (7) and the upper mold (5), between the second side mold (3) and the upper mold (5), between the first side mold (7) and the lower mold (1), and between the second side mold (3) and the lower mold (1).
4. A straight strip mold with a C-shaped water seal structure according to claim 3, characterized in that: The blowing holes (6) are provided on the end surfaces where the upper mold (5) and the first side mold (7) are in contact, on the end surfaces where the upper mold (5) and the second side mold (3) are in contact, on the end surfaces where the lower mold (1) and the first side mold (7) are in contact, and on the end surfaces where the lower mold (1) and the second side mold (3) are in contact.
5. A straight strip mold with a C-shaped water seal structure according to claim 4, characterized in that: The cross section of the blowing hole (6) is semicircular.
6. The straight strip mold with a C-shaped water seal structure according to claim 1, characterized in that: A positioning protrusion (701) is provided at the lower end of the first side mold (7), and a positioning groove (101) for engaging with the positioning protrusion (701) is provided on the lower mold (1).
7. A straight strip mold with a C-shaped water seal structure according to claim 1 or 6, characterized in that: A first overlapping block (702) is provided at the upper end of the first side mold (7), and a first overlapping groove (501) for overlapping with the first overlapping block (702) is provided on the upper mold (5).
8. A straight strip mold with a C-shaped water seal structure according to claim 1 or 6, characterized in that: A second overlapping block (301) is provided at the lower end of the second side mold (3), and a second overlapping groove (102) for overlapping with the second overlapping block (301) is provided on the lower mold (1).
9. A straight strip mold with a C-shaped water seal structure according to claim 1 or 6, characterized in that: A third overlapping block (302) is provided at the upper end of the second side mold (3), and a third overlapping groove (502) for overlapping with the third overlapping block (302) is provided on the upper mold (5).
10. The straight strip mold with a C-shaped water seal structure according to claim 1, characterized in that: A plurality of connection holes (4) for connecting with the vulcanizing machine with bolts are vertically arranged on both sides of the lower mold (1), and all the connection holes (4) on each side of the lower mold (1) are arranged along the length direction of the lower mold (1).