A lead-acid battery plastic shell processing and drying equipment
By designing a lead-acid battery plastic case drying equipment that uses a motor to drive a rotating disc to achieve high-speed rotation, the plastic case damage and energy waste caused by hot air drying is solved, and a fast and energy-saving drying effect is achieved.
Patent Information
- Application Number
- CN202421346912.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-13
AI Technical Summary
In the prior art, the plastic case of lead-acid battery is susceptible to high temperature damage during hot air drying, and requires additional heat sources, which increases production costs and environmental burden.
A lead-acid battery plastic case processing and drying equipment was designed, and the rotating disc was driven by a motor to drive the plastic case to rotate at high speed, and the moisture on the surface was thrown out by centrifugal force to achieve rapid drying.
The equipment avoids thermal damage through high-speed rotation, saves energy, reduces production costs, and improves processing quality and production efficiency.
Smart Images
Figure CN222747618U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lead-acid battery plastic shell processing, in particular to lead-acid battery plastic shell processing and drying equipment. Background Art
[0002] Lead-acid batteries are a type of battery. In the production process of lead-acid batteries, the production of plastic shells is essential. After the plastic shell is injection molded, it needs to be spray-cooled. After the spray-cooling treatment, water droplets will remain on its surface, so a drying device is needed to dry it to remove the residual moisture on the surface.
[0003] In the prior art, after the lead-acid battery plastic shell is injection molded, the plastic shell can be cooled by spray cooling to quickly set its shape, and then hot air drying is performed by using a hot air blower to blow hot air into the battery plastic shell to quickly evaporate the moisture on its surface, thereby removing the residual moisture on the surface of the plastic shell.
[0004] In the prior art, hot air drying may cause thermal damage or deformation to the plastic shell due to high temperature, thereby reducing the processing quality. In order to generate hot air, an additional heat source needs to be provided, which not only increases the production cost but also does not conform to the concept of energy conservation and environmental protection. Therefore, a lead-acid battery plastic shell processing and drying equipment is proposed to address the above problems. Utility Model Content
[0005] In order to make up for the deficiencies of the prior art and solve the problems raised by the above-mentioned background technology, the utility model proposes a lead-acid battery plastic shell processing and drying device.
[0006] The technical solution adopted by the utility model to solve its technical problems is: a lead-acid battery plastic shell processing and drying equipment described in the utility model comprises a base; a motor is installed in the base, the output end of the motor is connected to a rotating shaft, a rotating disk is fixedly connected to the rotating shaft, the top port of the base is fixedly connected to a limiting track, four limiting sliders are sleeved on the limiting track, and the limiting sliders are fixedly connected to the rotating disk, a sleeve is fixedly connected to the rotating disk, a lifting rod is movably installed in the sleeve, a pressing plate is fixedly connected to the bottom of the lifting rod, a limiting slide groove is provided on the sleeve, a sliding rod is provided in the limiting slide groove, and one end of the sliding rod is fixedly connected to the lifting rod, a locking cap is sleeved on the sliding rod, and the locking cap is arranged on the outside of the sleeve, a buckle is fixedly connected to the sleeve, and the buckle A rod hole is provided, in which a movable rod is inserted, and one end of the movable rod is fixedly connected with a resistance plate. When the plastic shell after spray cooling is dried, the battery plastic shell is clamped and fixed, and then the motor is operated, and with the cooperation of the limit track and the limit slider, the rotating disk drives the clamped battery plastic shell to rotate stably. Through the high-speed rotation of the battery plastic shell, the centrifugal force is used to quickly throw out the moisture attached to the battery plastic shell, so as to achieve rapid drying, which greatly improves the production efficiency, shortens the production cycle, and can avoid the phenomenon of thermal damage or deformation of the plastic shell, thereby improving the processing quality. Compared with traditional hot air drying and other methods, the centrifugal drying technology does not require an additional heat source, and can generate sufficient centrifugal force only by driving the drum to rotate by a motor, saving a lot of energy and reducing production costs.
[0007] Preferably, the other end of the movable rod is fixedly connected to a limiting cap, a spring is fixedly connected between the limiting cap and the buckle, and the spring is sleeved on the movable rod, the limiting cap is installed with a first electrode plate, the buckle is fixedly connected with a fixing frame, the fixing frame is installed with a second electrode plate, and the second electrode plate, the first electrode plate and the motor are electrically connected. When the battery plastic shell is clamped and fixed, a trigger mechanism is set, only when the battery plastic shell is adjusted to conflict with the contact plate, the contact plate will be subjected to a directional force, so that the spring is stretched, and the movable rod drives the first electrode plate to contact the second electrode plate. At this time, the motor can be powered on. When the battery plastic shell is not in contact with the contact plate, the motor is in a power-off state, thereby ensuring that centrifugal operation can only be performed after the battery plastic shell is stably clamped and fixed, thereby avoiding the displacement or even slipping of the battery plastic shell during the centrifugation process.
[0008] Preferably, each limit sliding block is fixedly connected to a support plate, and the four support plates are cooperated with and fixedly connected to a shell cover, the bottom end of the outer circumferential surface of the shell cover is fixedly connected to a limit sliding rail, a sealing cover plate is movably installed in the limit sliding rail, and a handle is installed on the sealing cover plate. When using the device, by setting the limit sliding rail, it is convenient to move the sealing cover plate as needed, and then it is convenient to open or close the shell cover as needed.
[0009] Preferably, a controller is mounted on the outer side wall of the base, a baffle is provided above the controller, and the baffle is fixedly connected to the base. When the device is used, the controller can be protected by providing the baffle.
[0010] The utility model is beneficial in that:
[0011] 1. During the drying process, the utility model clamps and fixes the battery plastic shell, and then operates the motor. With the cooperation of the limit track and the limit slider, the rotating disk drives the clamped and fixed battery plastic shell to rotate stably. The high-speed rotation of the battery plastic shell uses centrifugal force to quickly throw out the water attached to the battery plastic shell, so as to achieve rapid drying. This greatly improves the production efficiency, shortens the production cycle, and can avoid the phenomenon of thermal damage or deformation of the plastic shell, thereby improving the processing quality. Compared with traditional hot air drying methods, the centrifugal drying technology does not require an additional heat source, and sufficient centrifugal force can be generated only by the motor driving the drum to rotate, which saves a lot of energy and reduces production costs.
[0012] 2. When the utility model clamps and fixes the battery plastic shell, a trigger mechanism is set. Only when the battery plastic shell is adjusted to contact with the contact plate, the contact plate will be subjected to a directional force, causing the spring to be stretched, and the movable rod drives the first electrode plate to contact the second electrode plate. Only then can the motor be powered on to operate. When the battery plastic shell is not in contact with the contact plate, the motor is in a power-off state, thereby ensuring that centrifugal operation can only be performed after the battery plastic shell is stably clamped and fixed, thereby avoiding the phenomenon that the battery plastic shell is displaced or even slipped during the centrifugal process. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0014] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the drying device;
[0015] Figure 2 It is a schematic diagram of the three-dimensional structure of the internal components of the shell;
[0016] Figure 3 It is a schematic diagram of the cross-sectional three-dimensional structure of the base;
[0017] Figure 4 It is a schematic diagram of the three-dimensional structure of the clamping mechanism;
[0018] Figure 5 It is a schematic diagram of the three-dimensional structure of the trigger mechanism.
[0019] In the figure: 1. base; 2. motor; 3. rotating disk; 4. limiting track; 5. limiting slider; 6. support plate; 7. shell cover; 8. limiting slide rail; 9. sealing cover plate; 10. handle; 11. sleeve; 12. lifting rod; 13. pressing plate; 14. limiting slide groove; 15. slide rod; 16. locking cap; 17. buckle; 18. movable rod; 19. contact plate; 20. limiting cap; 21. spring; 22. first electrode plate; 23. fixing frame; 25. second electrode plate; 26. controller; 27. baffle. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-4As shown, a lead-acid battery plastic shell processing and drying equipment comprises a base 1; a motor 2 is installed in the base 1, the output end of the motor 2 is connected to a rotating shaft, a rotating disk 3 is fixedly connected to the rotating shaft, a top end of the base 1 is fixedly connected to a limit track 4, four limit sliders 5 are sleeved on the limit track 4, and the limit sliders 5 are fixedly connected to the rotating disk 3, a sleeve 11 is fixedly connected to the rotating disk 3, a lifting rod 12 is movably installed in the sleeve 11, a pressing plate 13 is fixedly connected to the bottom of the lifting rod 12, and a limit slide is provided on the sleeve 11. The limit slide groove 14 is provided with a slide bar 15, and one end of the slide bar 15 is fixedly connected to the lifting rod 12, and a locking cap 16 is sleeved on the slide bar 15, and the locking cap 16 is arranged on the outer side of the sleeve 11, and a buckle 17 is fixedly connected to the sleeve 11, and a rod hole is opened on the buckle 17, and a movable rod 18 is inserted in the rod hole, and a contact plate 19 is fixedly connected to one end of the movable rod 18; when drying the plastic shell after spray cooling, first open the sealing cover plate 9, place the battery plastic shell to be dried on the rotating disk 3, and pass the buckle 17 to dry the battery plastic shell. 7, the battery plastic shell is limited and fixed, and then the lifting rod 12 drives the pressing plate 13 to move vertically downward, and then the sliding rod 15 moves downward along the limiting slide groove 14, until the pressing plate 13 moves vertically downward to contact the surface of the battery plastic shell, and the sliding rod 15 is fixed by the locking cap 16, so that the battery plastic shell can be fixed. After the battery plastic shell is clamped and fixed, the sealing cover plate 9 is closed, and then the motor 2 is operated. Under the cooperation of the limiting track 4 and the limiting slider 5, the rotating disk 3 drives the clamped and fixed battery plastic shell to rotate stably. Through the high-speed rotation of the battery plastic shell, the centrifugal force is used to quickly throw out the moisture attached to the battery plastic shell, so as to achieve rapid drying, which greatly improves the production efficiency, shortens the production cycle, and can avoid the phenomenon of thermal damage or deformation of the plastic shell, thereby improving the processing quality. Compared with traditional hot air drying and other methods, centrifugal drying technology does not require additional heat source, and sufficient centrifugal force can be generated only by driving the drum to rotate by a motor, saving a lot of energy and reducing production costs.
[0022] See also Figure 5As shown, the other end of the movable rod 18 is fixedly connected to a limiting cap 20, a spring 21 is fixedly connected between the limiting cap 20 and the buckle 17, and the spring 21 is sleeved on the movable rod 18, a first electrode plate 22 is installed on the limiting cap 20, a fixing frame 23 is fixedly connected to the buckle 17, a second electrode plate 25 is installed on the fixing frame 23, and the second electrode plate 25, the first electrode plate 22 and the motor 2 are electrically connected; when the battery plastic shell is clamped and fixed, by setting a trigger mechanism, only when the battery plastic shell is adjusted to conflict with the contact plate 19, the contact plate 19 will be subjected to a directional force, so that the spring 21 is stretched, and the movable rod 18 drives the first electrode plate 22 to contact the second electrode plate 25, then the motor 2 can be powered on, when the battery plastic shell is not in contact with the contact plate 19, the motor 2 is in a power-off state, so that it can be ensured that the centrifugal operation can be carried out only after the battery plastic shell is stably clamped and fixed, thereby avoiding the displacement or even slipping of the battery plastic shell during the centrifugal process.
[0023] See also Figure 2 As shown, a controller 26 is installed on the outer wall of the base 1, a baffle 27 is provided above the controller 26, and the baffle 27 is fixed to the base 1; when the device is used, the controller 26 can be protected by providing the baffle 27.
[0024] See also Figure 1 As shown, each limit slider 5 is fixedly connected to a support plate 6, and the four support plates 6 are cooperated with and fixed to a shell cover 7. The bottom end of the outer circumferential surface of the shell cover 7 is fixedly connected to a limit slide rail 8, and a sealing cover plate 9 is movably installed in the limit slide rail 8. The sealing cover plate 9 is equipped with a handle 10. When using the device, by setting the limit slide rail 8, it is convenient to move the sealing cover plate 9 as needed, and then it is convenient to open or close the shell cover 7 as needed.
[0025] Working principle: In the prior art, hot air drying may cause thermal damage or deformation to the plastic shell due to high temperature, thereby reducing the processing quality, and in order to generate hot air, an additional heat source needs to be provided, which not only increases the production cost, but also does not conform to the concept of energy saving and environmental protection; therefore, in view of the above problems, a lead-acid battery plastic shell processing and drying equipment is proposed; when drying the plastic shell after spray cooling, first open the sealing cover plate 9, place the battery plastic shell to be dried on the rotating disk 3, and limit and fix the battery plastic shell through the action of the buckle 17, then make the lifting rod 12 drive the pressing plate 13 to move vertically downward, and then make the sliding rod 15 move downward along the limiting slide groove 14, until the pressing plate 13 moves vertically downward to contact with the surface of the battery plastic shell, and the locking cap 16 is used to lock the battery plastic shell. The sliding rod 15 is fixed to fix the battery plastic shell. After the battery plastic shell is clamped and fixed, the sealing cover plate 9 is closed, and then the motor 2 is operated. Under the cooperation of the limiting track 4 and the limiting slider 5, the rotating disk 3 drives the clamped and fixed battery plastic shell to rotate stably. Through the high-speed rotation of the battery plastic shell, the centrifugal force is used to quickly throw out the moisture attached to the battery plastic shell, so as to achieve rapid drying, which greatly improves the production efficiency, shortens the production cycle, and can avoid the phenomenon of thermal damage or deformation of the plastic shell, thereby improving the processing quality. Compared with traditional hot air drying methods, the centrifugal drying technology does not require an additional heat source, and sufficient centrifugal force can be generated only by driving the drum to rotate by a motor, which saves a lot of energy and reduces production costs.
[0026] When the battery shell is clamped and fixed, a trigger mechanism is set. Only when the battery shell is adjusted to contact the contact plate 19, the contact plate 19 will be subjected to a directional force, causing the spring 21 to be stretched, and the movable rod 18 drives the first electrode plate 22 to contact the second electrode plate 25. Only then can the motor 2 be powered on. When the battery shell is not in contact with the contact plate 19, the motor 2 is in a power-off state, thereby ensuring that centrifugal operation can be performed only after the battery shell is stably clamped and fixed, thereby avoiding displacement or even slipping of the battery shell during the centrifugal process.
[0027] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0028] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A lead-acid battery plastic shell processing and drying equipment, characterized in that: The invention comprises a base (1); a motor (2) is installed in the base (1); an output end of the motor (2) is connected to a rotating shaft, a rotating disk (3) is fixedly connected to the rotating shaft, a top end of the base (1) is fixedly connected to a limit track (4), four limit slide blocks (5) are sleeved on the limit track (4), and the limit slide blocks (5) are fixedly connected to the rotating disk (3); a sleeve (11) is fixedly connected to the rotating disk (3), a lifting rod (12) is movably installed in the sleeve (11), and a pressing rod (12) is fixedly connected to the bottom of the lifting rod (12). The sleeve (11) is provided with a limit slide groove (14), a slide rod (15) is arranged in the limit slide groove (14), and one end of the slide rod (15) is fixedly connected to the lifting rod (12), a locking cap (16) is sleeved on the slide rod (15), and the locking cap (16) is arranged on the outer side of the sleeve (11), a buckle (17) is fixedly connected to the sleeve (11), a rod hole is provided on the buckle (17), a movable rod (18) is inserted in the rod hole, and one end of the movable rod (18) is fixedly connected to a contact plate (19).
2. A lead-acid battery plastic shell processing and drying equipment according to claim 1, characterized in that: The other end of the movable rod (18) is fixedly connected to a limiting cap (20), a spring (21) is fixedly connected between the limiting cap (20) and the buckle (17), and the spring (21) is sleeved on the movable rod (18), and a first electrode plate (22) is mounted on the limiting cap (20).
3. A lead-acid battery plastic shell processing and drying equipment according to claim 1, characterized in that: A fixing frame (23) is fixedly connected to the buckle (17), a second electrode plate (25) is installed on the fixing frame (23), and the second electrode plate (25), the first electrode plate (22) and the motor (2) are electrically connected.
4. A lead-acid battery plastic shell processing and drying equipment according to claim 1, characterized in that: Each limiting slide block (5) is fixedly connected to a support plate (6), and the four support plates (6) are matched and fixedly connected to a shell cover (7), and the bottom end of the outer circumferential surface of the shell cover (7) is fixedly connected to a limiting slide rail (8).
5. A lead-acid battery plastic shell processing and drying equipment according to claim 4, characterized in that: A sealing cover plate (9) is movably mounted in the limiting slide rail (8), and a handle (10) is mounted on the sealing cover plate (9).
6. A lead-acid battery plastic shell processing and drying equipment according to claim 1, characterized in that: A controller (26) is mounted on the outer side wall of the base (1), a baffle (27) is arranged above the controller (26), and the baffle (27) is fixedly connected to the base (1).