Spring-brush double-acting demoulding roller of mulching film picking machine

By designing the double-acting mold release roller of the plastic film pickup machine, the problem of low recovery rate of the existing residual film recovery machine is solved, efficient residual film recovery is achieved, and recycling quality and efficiency is improved.

CN222750836UActive Publication Date: 2025-04-15CHIFENG UNIV
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420551641.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-15
Publication Date
2025-04-15
Estimated Expiration
2034-03-15

AI Technical Summary

Technical Problem

The existing residual film recovery machines have the problem of low recovery rate, which has led to severe residual film pollution, and the demand for recycling and cleaning of residual film in farmland has not been effectively solved.

Method used

A double-acting mold release roller of the plastic film picking machine is designed, including a shaft roller, a rigid mold release sheet and a flexible film removal wire. Through the components of the high negative pressure residual film picking machine, effective mold release and film removal under various working conditions can be achieved.

Benefits of technology

It realizes a plastic film picking machine with convenient installation, simple structure and strong reliability, which can effectively deal with a variety of working conditions, meet the film removal function needs of negative pressure residual film picking machine, and improves the efficiency and quality of residual film recycling.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222750836U_ABST
    Figure CN222750836U_ABST
Patent Text Reader

Abstract

The utility model belongs to the field of agricultural machinery, and relates to an elastic-brush double-acting demoulding roller of a mulching film picking machine, which consists of a shaft roller, rigid demoulding sheets and flexible demoulding wires. Rigid demolding pieces are evenly installed on the cylindrical surface of the shaft roller, and flexible demolding wires are installed in gaps of the rigid demolding pieces. The elastic brush double-acting demolding roller has the advantages of being convenient to install, simple in structure, high in reliability, capable of dealing with demolding under various working conditions and capable of meeting the functional requirement for effective demolding of a negative pressure type residual film picking machine.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the field of agricultural machinery and relates to a double-acting demoulding roller of a ground film picker and a spring brush suitable for a machine for recycling and cleaning residual film in farmland. Background Art

[0002] Since the last century, with the rapid development of the plastics industry, mulching cultivation technology has been widely used in the fields. Mulching cultivation technology has the advantages of heat preservation, moisture retention, inhibition of weed growth, improvement of soil aggregate structure and increase of crop yields. It is the most effective means of increasing production in agricultural production. Mulching technology has been used in Europe, the United States and Japan since the 1950s. Due to its significant economic benefits, it has soon been widely used around the world. However, agricultural plastic film is extremely difficult to degrade under natural conditions. If the mulch is left in the soil, it will cause a series of serious hazards to agricultural production itself. Therefore, the mulch must be recycled in time. At present, my country ranks first in the world in terms of mulch coverage area and usage. Mulching technology is particularly widely used in Northeast and Northwest my country. The cultivated land area using mulch in my country has reached tens of millions of hectares, and the annual consumption of mulch has reached millions of tons. Mulch has become one of the indispensable agricultural production materials in my country's agricultural production. Due to price factors, the mulch materials used in most parts of my country are polyethylene and polyvinyl chloride. This material remains in the soil for hundreds of years without being easily degraded, and a large amount of residual film fragments remain in the soil during recycling, resulting in poor water circulation, hindering the exchange between soil and air, making it difficult for microorganisms in the soil to survive, causing soil compaction, and may lead to salinization of the land in some areas, resulting in a significant drop in crop yields. Especially after being blown by the wind, buried or burned, it can be seen everywhere in the fields, seriously polluting the living environment and air quality of farmers, and ultimately leading to serious "white pollution".

[0003] At present, there are three main methods for recycling residual film in China, namely manual picking, using degradable film and mechanized recycling. Manual picking has the disadvantages of low efficiency, large labor volume and limited operation range, and residual film buried in deep soil cannot be recycled. This recycling method is gradually being eliminated with the reduction of labor and the improvement of agricultural machinery level. Degradable film is a new type of environmentally friendly mulch film, which is mainly made of a mixture of plastic particle masterbatch and biodegradable masterbatch. After use, it can be very well decomposed into the soil; but this type of degradable film has a high cost and the technology is not mature. At this stage, it is difficult to be accepted by the majority of farmers, especially small and medium-sized farmers, and its promotion in China is limited. Mechanized recycling has the advantages of high efficiency and low cost, which largely makes up for the shortcomings of manual recycling and degradable film recycling methods. my country started research on residual film recycling machinery early, and the earliest related patents can be traced back to the 1980s. Since the research, a variety of residual film recycling machines have been developed and tested and promoted. Despite this, the residual film pollution phenomenon is still serious, and the problems of low recovery rate of residual film recycling machines have not been well solved. Most areas still rely on manual collection of residual film. In order to further improve the quality of residual film recycling, it is urgent to conduct a systematic study on the functional components of existing residual film recycling machines, sort out and summarize their structural characteristics and operating principles, and provide guidance for the further design and optimization of residual film recycling machines. Summary of the invention

[0004] In order to meet the needs of recycling and cleaning residual film in farmland, a double-acting demoulding roller with a spring brush for a film picker was developed. This mechanism is an important component of the high-negative-pressure residual film picker.

[0005] The utility model solves the technical problem by adopting a technical solution: a double-acting demoulding roller with a spring brush for a ground film picker, which is composed of a shaft roller, a rigid demoulding sheet and a flexible demoulding wire. The rigid demoulding sheet is evenly installed on the cylindrical surface of the shaft roller, and the flexible demoulding wire is installed in the gap between the rigid demoulding sheets.

[0006] The beneficial effects of the utility model are easy installation, simple structure and strong reliability. The double-acting demoulding roller of the ground film picking machine can cope with demoulding in various working conditions and meet the functional requirements of effective demoulding of the negative pressure residual film picking machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0007] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0008] Figure 1 It is the structural principle diagram of the utility model;

[0009] Figure 2 It is a side view of the utility model;

[0010] In all drawings, the same reference numerals refer to the same structures or elements throughout, wherein:

[0011] 1. Shaft roller, 2. Rigid demoulding sheet, 3. Flexible demoulding wire. DETAILED DESCRIPTION

[0012] The specific implementation of the utility model is described in detail below with reference to the accompanying drawings.

[0013] exist Figure 1 , 2, a rigid demoulding sheet (2) is evenly installed on the cylindrical surface of the shaft roller (1), and a flexible demoulding wire (3) is installed in the gap between the rigid demoulding sheet (2).

Claims

1. A double-acting demoulding roller with a spring brush for a ground film picker, comprising a shaft roller (1), a rigid demoulding sheet (2) and a flexible demoulding wire (3); characterized in that: A rigid demoulding sheet (2) is evenly installed on the cylindrical surface of the shaft roller (1), and a flexible demoulding wire (3) is installed in the gap between the rigid demoulding sheets (2).