Integrated processing device for freeze-drying bean dissolving food

Abstract

The utility model relates to the technical field of food production, in particular to an integrated processing device for freeze-drying bean melting food, which comprises a top plate, guide posts, a bottom plate, a pouring head fixing plate, an upper template, a lower template, an ejector rod fixing plate, a pouring head fixing plate driving cylinder, an upper template driving cylinder and an ejector rod fixing plate driving cylinder, a pouring head fixing plate driving cylinder drives a pouring head fixing plate to do lifting motion, an upper mold plate driving cylinder drives an upper mold plate to do lifting motion, an ejector rod fixing plate driving cylinder drives an ejector rod fixing plate to do lifting motion, and materials formed through pouring are automatically demolded through interaction and cooperation. According to the freeze-drying bean melting machine, automatic production of freeze-drying bean melting food is achieved, compared with existing manual production, manufacturing time is shortened, production efficiency is improved, and large-batch production and sales are achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of food production, in particular to an integrated processing device for freeze-dried bean-soluble food. Background Art

[0002] Children's freeze-dried shaped food, also known as freeze-dried dissolving bean food, is a popular snack in recent years. The raw materials are mainly fruit pulp and yogurt, with a water content of about 80%. Due to its small volume (ranging from 0.5 to 5 ml) and various shapes, it needs to be poured into a multi-cavity plastic or silicone mold and then frozen into shape, and then freeze-dried after demolding.

[0003] The existing production process has the following problems: First, the pouring, freezing, and demolding processes of freeze-dried soluble bean foods are completed at different locations, which are complicated and labor-intensive; second, plastic and silicone products are prone to minor damage during repeated freezing and thawing, and there is a risk of foreign matter being mixed into the food shaped in their mold cavities; third, for composite soluble bean products of two slurries, such as the mushroom-shaped freeze-dried products in this application, it is necessary to use the complex secondary freezing process in the patent No. CN202311131210.X.

[0004] Therefore, those skilled in the art are in urgent need of providing an integrated processing device for freeze-dried soluble bean food, which automatically completes the processes of pouring, quick freezing, demoulding, etc., realizes the automated production of freeze-dried soluble bean food, reduces the production time, and improves the production efficiency. Utility Model Content

[0005] The utility model aims to provide an integrated processing device for freeze-dried soluble bean food, which automatically completes the processes of pouring, quick freezing, demoulding and the like, realizes the automated production of freeze-dried soluble bean food, reduces the production time and improves the production efficiency.

[0006] In order to achieve the above-mentioned purpose, the utility model provides an integrated processing device for freeze-dried soluble bean food, including a top plate, a guide column, a bottom plate, a pouring head fixing plate, an upper template, a lower template, a top rod fixing plate, a pouring head fixing plate driving cylinder, an upper template driving cylinder and a top rod fixing plate driving cylinder;

[0007] There are multiple guide columns, the upper ends of which are fixedly connected to the top plate, and the lower ends of which are fixedly connected to the bottom plate. The guide columns pass through the pouring head fixing plate, the upper template, the lower template and the ejector fixing plate in sequence from top to bottom;

[0008] The pouring head fixing plate is installed on the lower surface of the top plate through the pouring head fixing plate driving cylinder, and moves up and down along the guide column under the action of the pouring head fixing plate driving cylinder; a plurality of pouring heads are arranged on the pouring head fixing plate, and the pouring heads are connected to the feeding pipe;

[0009] The upper template is installed on the upper surface of the bottom plate through the upper template driving cylinder, and moves up and down along the guide column under the action of the upper template driving cylinder; the upper template is provided with a plurality of upper material cavities of preset shapes, and an upper refrigerant channel is provided in the upper template, and an upper template refrigerant inlet is provided on one side of the upper refrigerant channel, and an upper template refrigerant outlet is provided on the other side;

[0010] The lower template is fixed on the guide column by a positioning locking device, and a plurality of lower material cavities of preset shapes are provided on the lower template. A lower refrigerant channel is provided in the lower template, and a lower template refrigerant inlet is provided on one side of the lower refrigerant channel, and a lower template refrigerant outlet is provided on the other side;

[0011] The push rod fixing plate is installed on the upper surface of the base plate through the push rod fixing plate driving cylinder, and under the action of the push rod fixing plate driving cylinder, it performs lifting movement along the guide column; a plurality of push rods are fixedly provided on the upper surface of the push rod fixing plate, and the upper parts of the push rods are inserted into the lower material cavity of the lower template.

[0012] Preferably, the pouring head comprises a single-material pouring head, a dual-material pouring head or a multi-material pouring head.

[0013] Preferably, the feed pipe is connected to a quantitative conveying mechanism to control the pouring amount in the feed pipe.

[0014] Preferably, there are two driving cylinders for the push rod fixing plate, which are fixed on the bottom plate and symmetrically arranged to drive the push rod fixing plate to perform lifting motion.

[0015] Preferably, there are four guide columns, which are respectively distributed at the four corners of the top plate and the bottom plate, and the pouring head fixing plate, the upper template, the lower template and the ejector rod fixing plate are fitted on the guide columns through the gap of the guide sleeve.

[0016] Preferably, a demoulded material ejecting rod is provided at a side position between the upper template and the lower template. The demoulded material ejecting rod is placed horizontally and moves horizontally under the action of an external force to eject the demoulded material.

[0017] Preferably, there are two upper template driving cylinders fixed on the base plate and symmetrically arranged to drive the upper template to perform lifting movements.

[0018] Preferably, the upper material cavity is shaped like a mushroom column, and the lower material cavity is shaped like a mushroom head.

[0019] Technical effects and advantages of the utility model:

[0020] 1. The integrated processing device for freeze-dried soluble bean food in the utility model is respectively provided with a pouring head fixing plate, an upper template, a lower template and a push rod fixing plate; the pouring head fixing plate is driven by a pouring head fixing plate driving cylinder to perform lifting motion, the upper template driving cylinder drives the upper template to perform lifting motion, and the push rod fixing plate driving cylinder drives the push rod fixing plate to perform lifting motion, and the mutual cooperation enables the cast and molded material to be automatically demolded.

[0021] 2. The utility model first freezes the upper template and the lower template, then pours slurry A and then pours slurry B, and after they are frozen and formed, the material in the lower material cavity is ejected by moving the ejector fixing plate upward; the upper template continues to move upward, and the material in the upper material cavity is ejected out of the upper template by the pouring head; finally, the frozen and formed material is pushed out by the demoulding material ejection rod; thereby realizing the automated production of freeze-dried soluble bean food, compared with the existing manual production, it reduces the production time, improves the production efficiency, and realizes large-scale production and sales. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of the integrated processing device of freeze-dried bean-soluble food in the utility model;

[0023] Figure 2 It is a side view of the integrated processing device for freeze-dried soluble bean food in the utility model;

[0024] Figure 3 It is a structural schematic diagram of the pouring head fixing plate in the utility model;

[0025] Figure 4 It is a structural schematic diagram of the upper template in the utility model;

[0026] Figure 5 It is a structural schematic diagram of the lower template in the utility model;

[0027] Figure 6 It is a structural schematic diagram of the top rod fixing plate in the utility model;

[0028] Figure 7 This is a structural schematic diagram of step S1 of the processing method of freeze-dried soluble bean food in the utility model;

[0029] Figure 8 This is a structural schematic diagram of step S3 of the processing method of freeze-dried soluble bean food in the utility model;

[0030] Fig. 9 This is a structural schematic diagram of step S4 of the processing method of freeze-dried soluble bean food in the utility model;

[0031] Fig.10 This is a structural schematic diagram of step S5 of the processing method of freeze-dried soluble bean food in the utility model;

[0032] Fig.11 This is a structural schematic diagram of step S6 of the processing method of freeze-dried soluble bean food in the utility model;

[0033] Fig.12 This is a structural schematic diagram of step S7 of the processing method of freeze-dried soluble bean food in the utility model;

[0034] Fig.13 It is a structural schematic diagram of step S8 of the processing method of freeze-dried soluble bean food in the utility model.

[0035] in, Figure 1-Figure 13 middle:

[0036] 10. Top plate; 20. Guide column; 30. Bottom plate;

[0037] 40. Pouring head fixing plate; 41. Pouring head fixing plate driving cylinder; 42. Pouring head;

[0038] 50. Upper template; 51. Upper template drive cylinder; 52. Upper material cavity; 53. Upper template refrigerant inlet; 54. Upper template refrigerant outlet;

[0039] 60. Lower template; 61. Lower material cavity; 62. Lower template refrigerant inlet; 63. Lower template refrigerant outlet;

[0040] 70. Ejector rod fixing plate; 71. Ejector rod fixing plate driving cylinder; 72. Ejector rod. DETAILED DESCRIPTION

[0041] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0042] like Figure 1-Figure 13 As shown, the utility model provides an integrated processing device for freeze-dried soluble bean food, including a top plate 10, a guide column 20, a bottom plate 30, a pouring head fixing plate 40, an upper template 50, a lower template 60, a top rod fixing plate 70, a pouring head fixing plate driving cylinder 41, an upper template driving cylinder 51 and a top rod fixing plate driving cylinder 71.

[0043] like Figure 1 As shown, there are multiple guide columns 20, the upper ends of which are fixedly connected to the top plate 10, and the lower ends of which are fixedly connected to the bottom plate 30. The guide columns 20 sequentially penetrate the pouring head fixing plate 40, the upper template 50, the lower template 60 and the ejector fixing plate 70 from top to bottom. There are four guide columns in this embodiment, which are respectively distributed at the four corners of the top plate 10 and the bottom plate 30. The pouring head fixing plate 40, the upper template 50, the lower template 60 and the ejector fixing plate 70 are fitted on the guide columns 20 through the gap of the guide sleeve.

[0044] like Figure 3 As shown, the pouring head fixing plate 40 is installed on the lower surface of the top plate 10 through the pouring head fixing plate driving cylinder 41, and under the action of the pouring head fixing plate driving cylinder 41, it moves up and down along the guide column 20; a plurality of pouring heads 42 are arranged on the pouring head fixing plate 40, and the pouring heads 42 are connected to the feed pipe, and the feed pipe is connected to the quantitative conveying mechanism to control the pouring amount in the feed pipe. Among them, the pouring head 42 includes a single-material pouring head, a dual-material pouring head or a multi-material pouring head; the pouring head can be selected according to actual needs, and the pouring head 42 in this embodiment is a dual-material pouring head.

[0045] like Figure 4 As shown, the upper template 50 is installed on the upper surface of the bottom plate 30 through the upper template driving cylinder 51, and moves up and down along the guide column 20 under the action of the upper template driving cylinder 51; the upper template 50 is provided with a plurality of upper material cavities 52 of preset shapes, and the upper template 50 is provided with an upper refrigerant channel, one side of the upper refrigerant channel is provided with an upper template refrigerant inlet 53, and the other side is provided with an upper template refrigerant outlet 54. The upper material cavity 52 in this embodiment is a cylindrical mushroom column structure, and other shapes of structures can also be set as needed.

[0046] In this embodiment, there are two upper template driving cylinders 51 fixed on the bottom plate 30 and arranged symmetrically to drive the upper template 50 to move up and down.

[0047] like Figure 5 As shown, the lower template 60 is fixed on the guide column 20 by a positioning and locking device, and a plurality of lower material cavities 61 of preset shapes are provided on the lower template 60. A lower refrigerant channel is provided in the lower template 60, and a lower template refrigerant inlet 62 is provided on one side of the lower refrigerant channel, and a lower template refrigerant outlet 63 is provided on the other side. The lower material cavity 61 in this embodiment is a mushroom head structure, and structures of other shapes can also be set as needed.

[0048] like Figure 6 As shown, the push rod fixing plate 70 is installed on the upper surface of the bottom plate 30 through the push rod fixing plate driving cylinder 71, and under the action of the push rod fixing plate driving cylinder 71, it performs lifting and lowering motion along the guide column 20; a plurality of push rods 72 are fixedly provided on the upper surface of the push rod fixing plate 70, and the upper part of the push rod 72 is inserted into the lower material cavity 61 of the lower template 60. In this embodiment, there are two push rod fixing plate driving cylinders 71, which are fixed on the bottom plate 30 and symmetrically arranged to drive the push rod fixing plate 70 to perform lifting and lowering motion.

[0049] A demoulded material ejection rod is provided at a side position between the upper mold plate 50 and the lower mold plate 60. The demoulded material ejection rod is placed horizontally and moves horizontally under the action of an external force to eject the demoulded material.

[0050] The integrated processing device of freeze-dried soluble bean food in the utility model is respectively provided with a pouring head fixing plate 40, an upper template 50, a lower template 60 and a push rod fixing plate 70; the pouring head fixing plate 40 is driven to move up and down by a pouring head fixing plate driving cylinder 41, the upper template driving cylinder 51 drives the upper template 50 to move up and down, and the push rod fixing plate driving cylinder 71 drives the push rod fixing plate 70 to move up and down, and the mutual cooperation makes the cast material automatically demold.

[0051] like Figure 7-13 As shown, the processing method of the integrated processing device for freeze-dried soluble bean food in the utility model comprises the following steps:

[0052] Step S1, adjust the positions of the pouring head fixing plate 40, the upper template 50, the lower template 60 and the ejector fixing plate 70 to the initial positions; wherein the upper template 50 and the lower template 60 are closed, the pouring head fixing plate 40 is away from the upper template 50, and the ejector fixing plate 70 is away from the lower template 60.

[0053] Step S2, start the refrigerant circulation system, transport the refrigerant through the upper refrigerant channel in the upper template 50 and the lower refrigerant channel in the lower template, so that the temperature of the upper template 50 and the lower template 60 is reduced to -35 ~ -15 °.

[0054] Step S3, open the pouring head fixing plate driving cylinder 41, move the pouring head fixing plate 40 downward to a horizontal position close to the bottom of the pouring head and the bottom of the upper template 50; then pour the A slurry, and the pouring amount is consistent with the volume of the lower material cavity 61.

[0055] Step S4, open the pouring head fixing plate driving cylinder 41 to drive the pouring head fixing plate 40 to move up to a horizontal position at the bottom of the pouring head close to the top of the upper template 50; then pour the B slurry, and the pouring amount is consistent with the volume of the upper material cavity 52.

[0056] Step S5, driving the pouring head fixing plate 40 back to the initial position and keeping it for 1 to 2 minutes to freeze and form the A slurry and the B slurry.

[0057] Step S6, open the ejector fixing plate driving cylinder 71 and the upper template driving cylinder 51, drive the ejector fixing plate 70 and the upper template 50 to move upward synchronously; when the ejector fixing plate 70 moves upward and contacts the lower template 60, stop running and eject the material in the lower material cavity 61; the upper template 50 continues to move upward, and the material in the upper material cavity 52 remains in the upper template.

[0058] Step S7, the upper template 50 continues to move upward until it stops moving when it touches the pouring head fixing plate 40, and the material in the upper material cavity 52 is pushed out of the upper template 50 by the pouring head 42; at this time, since the ejector rod 72 occupies the lower material cavity 61, the frozen material falls on the upper surface of the lower template 60.

[0059] Step S8: The demoulded material ejecting rod ejects the frozen material in step S7 to obtain freeze-dried bean curd food.

[0060] Step S9: the upper template 50 and the ejector fixing plate 70 move down to their initial positions.

[0061] The processing method of the integrated processing device of freeze-dried soluble bean food in the utility model comprises the following steps: firstly, after freezing the upper template and the lower template, firstly pouring the A slurry, and then pouring the B slurry, so that after the upper template and the lower template are frozen and formed, the material in the lower material cavity is ejected by moving the ejector fixing plate upward; the upper template continues to move upward, and the material in the upper material cavity is ejected out of the upper template by the pouring head; finally, the frozen and formed material is ejected by the demoulding material ejecting rod; thereby, the automated production of the freeze-dried soluble bean food is realized, and compared with the existing manual production, the production time is reduced, the production efficiency is improved, and large-scale production and sales are realized.

[0062] The above describes in detail the structure, features and effects of the utility model based on the embodiments shown in the drawings. The above is only a preferred embodiment of the utility model, but the utility model is not limited to the scope of implementation shown in the drawings. Any changes made in accordance with the concept of the utility model, or modifications to equivalent embodiments with equivalent changes, which still do not exceed the spirit covered by the description and the drawings, should be within the protection scope of the utility model.

Claims

1. An integrated processing device for freeze-dried bean-soluble food, characterized in that: It includes a top plate, a guide column, a bottom plate, a pouring head fixing plate, an upper template, a lower template, a top rod fixing plate, a pouring head fixing plate driving cylinder, an upper template driving cylinder and a top rod fixing plate driving cylinder; There are multiple guide columns, the upper ends of which are fixedly connected to the top plate, and the lower ends of which are fixedly connected to the bottom plate. The guide columns pass through the pouring head fixing plate, the upper template, the lower template and the ejector fixing plate in sequence from top to bottom; The pouring head fixing plate is installed on the lower surface of the top plate through the pouring head fixing plate driving cylinder, and performs lifting movement along the guide column under the action of the pouring head fixing plate driving cylinder; The pouring head fixing plate is provided with a plurality of pouring heads, and the pouring heads are connected to the feed pipe; The upper template is installed on the upper surface of the bottom plate through the upper template driving cylinder, and moves up and down along the guide column under the action of the upper template driving cylinder; the upper template is provided with a plurality of upper material cavities of preset shapes, and an upper refrigerant channel is provided in the upper template, and an upper template refrigerant inlet is provided on one side of the upper refrigerant channel, and an upper template refrigerant outlet is provided on the other side; The lower template is fixed on the guide column by a positioning locking device, and a plurality of lower material cavities of preset shapes are provided on the lower template. A lower refrigerant channel is provided in the lower template, and a lower template refrigerant inlet is provided on one side of the lower refrigerant channel, and a lower template refrigerant outlet is provided on the other side; The push rod fixing plate is installed on the upper surface of the base plate through the push rod fixing plate driving cylinder, and under the action of the push rod fixing plate driving cylinder, it performs lifting movement along the guide column; a plurality of push rods are fixedly provided on the upper surface of the push rod fixing plate, and the upper parts of the push rods are inserted into the lower material cavity of the lower template.

2. The integrated processing device for freeze-dried soluble bean food according to claim 1, characterized in that: The pouring head includes a single-material pouring head, a dual-material pouring head or a multi-material pouring head.

3. The integrated processing device for freeze-dried soluble bean food according to claim 1, characterized in that: The feed pipe is connected to a quantitative conveying mechanism to control the pouring amount in the feed pipe.

4. The integrated processing device for freeze-dried soluble bean food according to claim 1, characterized in that: There are two driving cylinders for the mandrel fixing plate, which are fixed on the bottom plate and symmetrically arranged to drive the mandrel fixing plate to move up and down.

5. The integrated processing device for freeze-dried soluble bean food according to claim 1, characterized in that: There are four guide columns, which are respectively distributed at the four corners of the top plate and the bottom plate. The pouring head fixing plate, the upper template, the lower template and the ejector rod fixing plate are fitted on the guide columns through the gap of the guide sleeve.

6. The integrated processing device for freeze-dried soluble bean food according to claim 1, characterized in that: A demoulding material ejecting rod is provided at a side position between the upper mold plate and the lower mold plate. The demoulding material ejecting rod is horizontally placed and moves horizontally under the action of an external force to eject the demoulding material.

7. The integrated processing device for freeze-dried soluble bean food according to claim 1, characterized in that: There are two upper template driving cylinders fixed on the bottom plate and symmetrically arranged to drive the upper template to perform lifting motion.

8. The integrated processing device for freeze-dried soluble bean food according to claim 1, characterized in that: The upper material cavity is shaped like a mushroom column, and the lower material cavity is shaped like a mushroom head.

Images