Speed reducer shell cleaning device

By designing a reducer housing cleaning device including main component and cleaning component, the serious waste of water resources in the prior art is solved, and the recycling and efficient cleaning effect of water resources is achieved.

CN222753886UActive Publication Date: 2025-04-15JIANGSU GUOMAO REDUCER GRP CO LTD
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Patent Information

Application Number
CN202421419520.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-04-15
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

The existing reducer housing cleaning device wastes water resources and cannot be reused, resulting in a large consumption of water resources.

Method used

A reducer housing cleaning device including a main body assembly and a cleaning assembly is designed. The main body assembly includes a base, a water storage tank, a placement table and a protective housing, and the cleaning assembly includes a nozzle set, a water pump, a filter and a circulating water pipe. The water pump drives clean water out through the circulating water pipe, the nozzle group cleans the reducer housing, and returns the cleaned water resources to the water storage tank for recycling.

Benefits of technology

By recycling water resources, water consumption is significantly reduced, water resource costs are saved, and environmental protection standards are met. At the same time, the movable component drives the placement table to rotate, improving the cleaning quality and solving the problem that traditional cleaning devices are prone to forming cleaning blind spots.

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Abstract

The utility model provides a speed reducer shell cleaning device, and belongs to the technical field related to speed reducer production. Comprising a main body assembly, and the main body assembly comprises a base which is provided with a water storage tank; the placing table is arranged on the water storage tank; the protective shell is arranged on the water storage tank; a cleaning assembly is further arranged on the water storage tank, and the cleaning assembly comprises a spray head set arranged in the protective shell; the cleaning assembly can clean the speed reducer shell, during use, clear water is added into the water storage tank, then the water pump is started to drive the clear water to move, and finally the clear water is sprayed out of the spray head set to clean the speed reducer shell and finally returns to the water storage tank again, so that the clear water is driven by the water pump to be circularly sprayed again. The speed reducer shell cleaning device greatly reduces use of water resources, saves water resource cost, better conforms to the environmental protection standard, and solves the problem that a traditional speed reducer shell cleaning device consumes serious water resources.
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Description

Technical Field

[0001] The utility model relates to the technical field related to reducer production, and in particular to a reducer housing cleaning device. Background Art

[0002] A reducer is an independent component consisting of a gear drive, worm drive, or gear-worm drive enclosed in a rigid housing. It is often used as a reduction transmission device between the prime mover and the working machine. It plays the role of matching speed and transmitting torque between the prime mover and the working machine or actuator, and is widely used in modern machinery.

[0003] In the process of reducing gear production, it is necessary to clean its shell to clean the aluminum wire on the surface during the production process. In the Chinese utility model patent CN 218108535 U, a cleaning device for reducing gear shell is disclosed; it includes a cleaning table, a control console, a cleaning chamber, a water tank and a processing plate. The top of the cleaning table is fixedly installed with a control console, the back of the control console is fixedly installed with a cleaning chamber, the top of the cleaning chamber is fixedly installed with a water tank, and the top of the inner cavity of the cleaning chamber is provided with a connecting pipe. The utility model manually pushes the shell to move to the middle of the support column, cooperates with the telescopic movement of the telescopic column to drive the pressing block to move and squeeze the inner side of the shell, uses the pulling force on both sides to fix the shell, and uses the lifting and lifting movement of the lifting column to push the protective baffle to move upward, cooperates with the blocking to limit and fix the shell, and facilitates the convenient cleaning of the device, solves the problem that the reducing gear shell is easy to fall off due to the large power when cleaning, and is conducive to increasing the fixity of the device, thereby increasing the working efficiency of the device, but it also has certain disadvantages, that is, the water resources used for cleaning cannot be reused, which consumes water resources and has certain limitations. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a reducer housing cleaning device to solve the problem of serious waste of water resources in existing equipment.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0006] A reducer housing cleaning device comprises: a main body component, the main body component comprises: a base, on which a water tank is arranged; a placing table, the placing table comprises: a bottom surface, the cross-section of the bottom surface is truncated cone-shaped; a side rail, arranged on the bottom surface; a reflective plate, an array of which is arranged on the side rail; a support member, arranged on the bottom surface; a protective shell, arranged on the water tank; and the placing table is arranged on the inner side of the protective shell; a cleaning component is also arranged on the water tank, and the cleaning component comprises: a nozzle group, arranged in the protective shell; a water pump, arranged on the base; a filter, arranged on the base; a circulating water pipe, the nozzle group, the water pump, the filter and the water tank are sequentially connected through the circulating water pipe.

[0007] Preferably, the cleaning component further comprises: a water inlet pipe, which is connected to the water storage tank through-through; and a water outlet pipe, which is connected to the water storage tank through-through.

[0008] Preferably, water valves are provided on both the water inlet pipe and the water outlet pipe.

[0009] Preferably, a movable component is also provided on the water tank, and the movable component includes: a threaded rod, rotatably connected to the water tank; a connecting plate, threadedly connected to the outer peripheral side of the threaded rod; motor 1, arranged on the water tank; motor 2, arranged on the connecting plate; the placement table is rotatably connected to the connecting plate, and the placement table is fixedly connected to the power shaft of motor 2; a transmission wheel group, and the motor 1 is transmission-connected to the threaded rod through the transmission wheel group.

[0010] Preferably, the movable component further comprises: a protective outer cylinder, which is arranged on the connecting plate.

[0011] Preferably, the movable component further comprises: a limiting rod rotatably connected to the water storage tank, and the connecting plate is movably connected to the outer peripheral side of the limiting rod.

[0012] Preferably, the nozzle group is provided with a plurality of high-pressure nozzles.

[0013] Compared with the prior art, the utility model has at least the following beneficial effects:

[0014] 1. In the above scheme, a cleaning component is provided to clean the reducer housing. When in use, clean water is added to the water tank, and then the water pump is started to drive the clean water to move, and finally sprayed out from the nozzle group to clean the reducer housing. The cleaned water resources are then returned to the water tank, and then further driven by the water pump for circulating spraying for the next round of cleaning, which greatly reduces the use of clean water, saves water resource costs, is more in line with environmental protection standards, solves the problem of serious water consumption of the cleaning equipment of the reducer housing cleaning device, and saves manpower.

[0015] 2. In the above scheme, a movable component is also provided, which can drive the reducer housing to move and rotate. Motor 2 drives the threaded rod to rotate through the transmission wheel group, so that the connecting plate drives the placement table to move to the other side. During this process, the placement table will stay under the nozzle group and rotate under the drive of motor 2, so that the reducer housing can be sprayed and cleaned more comprehensively, which greatly improves the cleaning quality. At the same time, it is more convenient to operate the entire reducer production process, further improves the cleaning quality of the cleaning component, and solves the problem that traditional cleaning devices are mostly fixed spray cleaning, which easily forms cleaning dead corners.

[0016] 3. In the above scheme, a leaky placement table is also provided, wherein the bottom surface of the placement table is inclined so that no water will remain there. At the same time, a reflective plate is provided on the side rail, which will reflect the water on the edge to flush the reducer housing during the flushing process, thereby increasing the cleaning strength. The outer ring of the support is hollow and will not hinder the downward flow of water, thus solving the problem that the center of the traditional reducer housing placement table will become concave and eventually prone to water accumulation after long-term use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the present disclosure and, together with the description, further serve to explain the principles of the present disclosure and to enable those skilled in the relevant art to make and use the present disclosure.

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the overall structure of the utility model from another perspective;

[0020] Figure 3 This is a schematic structural diagram of the cross section of the protective outer cylinder of the utility model;

[0021] Figure 4 It is a structural schematic diagram of the cross section of the placement table of the utility model.

[0022] [Reference Signs]

[0023] 1. Main body assembly; 11. Base; 12. Water tank; 13. Placement table; 131. Bottom surface; 132. Side rails; 133. Reflection plate; 134. Support member; 14. Protective casing.

[0024] 2. Cleaning assembly; 21. Nozzle group; 22. Water pump; 23. Filter; 24. Circulating water pipe; 25. Water inlet pipe; 26. Water outlet pipe.

[0025] 3. Movable assembly; 31. Threaded rod; 32. Connecting plate; 33. Limit rod; 34. Motor 1; 35. Transmission wheel assembly; 36. Motor 2; 37. Protective outer cylinder.

[0026] As shown in the figure, in order to clearly implement the structure of the embodiment of the utility model, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the utility model to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments, and the adjustments or modifications made are still included in the scope of the attached claims. DETAILED DESCRIPTION

[0027] The following is a detailed description of a reducer housing cleaning device provided by the utility model in combination with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternative methods to implement some known technologies; and the accompanying drawings are only for a more specific description of the embodiments, and are not intended to specifically limit the utility model.

[0028] It should be noted that the references to "one embodiment", "embodiment", "exemplary embodiments", "some embodiments" and the like in the specification indicate that the embodiments described may include specific features, structures or characteristics, but not every embodiment may include the specific features, structures or characteristics. In addition, when a specific feature, structure or characteristic is described in conjunction with an embodiment, it should be within the knowledge of a person skilled in the art to implement such feature, structure or characteristic in conjunction with other embodiments (whether or not explicitly described).

[0029] In general, a term can be understood, at least in part, from its use in context. For example, depending, at least in part, on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey an exclusive set of factors, but can instead, depending, at least in part, on the context, allow for the presence of other factors that are not necessarily explicitly described.

[0030] The reducer is an independent component composed of a gear transmission, a worm transmission, and a gear-worm transmission enclosed in a rigid housing. It is often used as a reduction transmission device between the prime mover and the working machine. During the production process, its outer casing needs to be cleaned to remove the aluminum wire on the surface during the production process.

[0031] The existing solution solves the problem that the reducer casing is prone to falling off due to the large force when cleaning, which is beneficial to increase the fixity of the device and thus increase the working efficiency of the device. However, it also has certain disadvantages. That is, the water resources used for cleaning cannot be reused, which is more water-consuming and has certain limitations.

[0032] In order to solve the problems in the related technology to a certain extent, an embodiment of the present application provides a reducer housing cleaning device. When in use, it is only necessary to add clean water through the water inlet pipe 25, and then place the reducer housing to be cleaned on the placement table 13, driven by the water pump 22, and finally sprayed out through the nozzle group 21 to clean it. At the same time, the device is provided with a movable component 3, which can not only drive the reducer housing to move from one end of the device to the other end, facilitating the operation of the entire reducer production process, but also enable the placement table 13 to rotate, so that the reducer housing can be more fully rinsed, greatly improving the cleaning quality.

[0033] like Figure 1-Figure 4 As shown, the embodiment of the utility model provides a reducer housing cleaning device, comprising: a main body component 1, the main body component 1 comprises: a base 11, on which a water storage tank 12 is arranged; a placement table 13, the placement table 13 comprises: a bottom surface 131, the cross section of the bottom surface 131 is a truncated cone; a side fence 132, arranged on the bottom surface 131; a reflective plate 133, an array is arranged on the side fence 132; a support member 134, arranged on the bottom surface 131; a protective shell 14, arranged On the water tank 12; and the placing table 13 is arranged on the inner side of the protective shell 14; a cleaning component 2 is also arranged on the water tank 12, and the cleaning component 2 includes: a nozzle group 21, which is arranged in the protective shell 14; a water pump 22, which is arranged on the base 11; a filter 23, which is arranged on the base 11; a circulating water pipe 24, and the nozzle group 21, the water pump 22, the filter 23 and the water tank 12 are connected in sequence through the circulating water pipe 24.

[0034] When using the device, it is necessary to turn on the power supply so that the motor 1 34, the motor 2 36 and the water pump 22 can operate normally, then add clean water into the water tank 12, and then start the water pump 22 to drive the clean water to move, and finally spray it out from the nozzle group 21 to clean the reducer housing. A protective shell 14 is provided on the outside of the nozzle group 21, which can not only prevent external damage to the nozzle group 21 but also ensure that the water resources return to the water tank 12 to a greater extent, so that the water pump 22 can drive the circulation spraying again, which greatly reduces the use of water resources, saves costs, and is more in line with environmental protection standards.

[0035] At the same time, the bottom surface 131 of the placement platform 13 is tilted to prevent water from accumulating. A reflective plate 133 is also provided on the side rail 132 to reflect the water on the edge to flush the reducer housing during the flushing process, thereby increasing the cleaning effect. The outer circle of the support member 134 is hollow and will not hinder the downward flow of water, further solving the problem of water accumulation on the placement platform.

[0036] like Figure 2 As shown, in this embodiment, the cleaning component 2 also includes: a water inlet pipe 25, which is connected to the water tank 12; a water outlet pipe 26, which is connected to the water tank 12; the water inlet pipe 25 and the water outlet pipe 26 are used to better add water to and discharge water from the water tank 12.

[0037] As shown in the figure, in this embodiment, water valves are provided on the water inlet pipe 25 and the water outlet pipe 26, and the water valves can better control the opening and closing of the water inlet pipe 25 and the water outlet pipe 26.

[0038] like Figure 3 As shown, in this embodiment, a movable component 3 is also provided on the water tank 12, and the movable component 3 includes: a threaded rod 31, which is rotatably connected to the water tank 12; a connecting plate 32, which is threadedly connected to the outer peripheral side of the threaded rod 31; a motor 1 34, which is arranged on the water tank 12; a motor 2 36, which is arranged on the connecting plate 32; the placement table 13 is rotatably connected to the connection 32, and the placement table 13 is fixedly connected to the power shaft of the motor 2 36; a transmission wheel group 35, and the motor 1 34 is transmission-connected to the threaded rod 31 through the transmission wheel group 35.

[0039] The adjustment component can move the placement table 13 from one end of the device to the other end. The motor 2 36 drives the threaded rod 31 to rotate through the transmission wheel group 35, and finally the connecting plate 32 drives the placement table 13 to move to the other side. In this process, the placement table 13 will stay under the nozzle group 21 and rotate under the drive of the motor 2 36, so that the reducer housing can be sprayed and cleaned more comprehensively, which greatly improves the cleaning quality and makes the operation of the entire reducer production process more convenient.

[0040] Specifically, the transmission wheel group 35 includes two transmission wheels, one is set at one end of the threaded rod 31, and the other is set at the power shaft of the motor 1 34. The two are connected by a transmission belt, so that the motor 1 34 finally drives the threaded rod 31 to rotate.

[0041] like Figure 3 As shown, in this embodiment, the movable component 3 further includes: a protective outer cylinder 37, which is arranged on the connecting plate 32; the protective outer cylinder 37 mainly protects the motor 2 36 from being soaked by the flowing water.

[0042] like Figure 3 As shown, in this embodiment, the movable component 3 also includes: a limit rod 33, which is rotatably connected to the water tank 12, and the connecting plate 32 is movably connected to the outer peripheral side of the limit rod 33; the limit rod 33 is used to limit the movement of the connecting plate 32 so that it can only move laterally on the water tank 12.

[0043] like Figure 3 As shown, in this embodiment, the nozzle group 21 is provided with a plurality of high-pressure nozzles, which can clean the reducer housing to the greatest extent.

[0044] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, the specific details are described in detail in the above preferred embodiments of the present invention, and those skilled in the art can fully understand the present invention without the description of these details.

[0045] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A reducer housing cleaning device, characterized in that: include: A main body component (1), the main body component (1) comprising: a base (11), on which a water storage tank (12) is arranged; a placement table (13), which is arranged on the water storage tank (12); the placement table (13) comprises: a bottom surface (131), the cross section of the bottom surface (131) being in the shape of a truncated cone; side rails (132), which are arranged on the bottom surface (131); reflective plates (133), which are arranged in an array on the side rails (132); a support member (134), which is arranged on the bottom surface (131); and a protective shell (14), which is arranged on the water storage tank (12). ; and the placement table (13) is arranged on the inner side of the protective shell (14); a cleaning component (2) is also arranged on the water storage tank (12), and the cleaning component (2) comprises: a nozzle group (21), which is arranged in the protective shell (14); a water pump (22), which is arranged on the base (11); a filter (23), which is arranged on the base (11); and a circulating water pipe (24), wherein the nozzle group (21), the water pump (22), the filter (23) and the water storage tank (12) are sequentially connected through the circulating water pipe (24).

2. A reducer housing cleaning device according to claim 1, characterized in that: The cleaning component (2) further comprises: a water inlet pipe (25) connected to the water storage tank (12); and a water outlet pipe (26) connected to the water storage tank (12).

3. A speed reducer housing cleaning device according to claim 2, characterized in that: The water inlet pipe (25) and the water outlet pipe (26) are both provided with water valves.

4. A speed reducer housing cleaning device according to claim 1, characterized in that: The water storage tank (12) is also provided with a movable component (3), and the movable component (3) comprises: a threaded rod (31) rotatably connected to the water storage tank (12); a connecting plate (32) threadably connected to the outer peripheral side of the threaded rod (31); a motor 1 (34) disposed on the water storage tank (12); a motor 2 (36) disposed on the connecting plate (32); the placement table (13) rotatably connected to the connecting plate (32), and the placement table (13) is fixedly connected to the power shaft of the motor 2 (36); and a transmission wheel group (35), wherein the motor 1 (34) is transmission-connected to the threaded rod (31) via the transmission wheel group (35).

5. A speed reducer housing cleaning device according to claim 4, characterized in that: The movable assembly (3) further comprises: a protective outer cylinder (37) arranged on the connecting plate (32).

6. A speed reducer housing cleaning device according to claim 4, characterized in that: The movable assembly (3) further comprises: a limiting rod (33) rotatably connected to the water storage tank (12), and the connecting plate (32) is movably connected to the outer peripheral side of the limiting rod (33).

7. A speed reducer housing cleaning device according to claim 1, characterized in that: The nozzle group (21) is provided with a plurality of high-pressure nozzles.

Citation Information

Patent Citations

  • Cleaning device for speed reducer shell

    CN218108535U