Special-shaped sponge cutting machine
By designing a sponge special-shaped cutting machine, special-shaped cutting is performed using the rotating ring and cutting adjustment structure, and automatic loading and unloading is achieved through the belt transmission device, the problem of surface damage during the sponge cutting process is solved, and the cutting efficiency and production efficiency are improved.
Patent Information
- Application Number
- CN202421616945.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-07-09
AI Technical Summary
During the sponge-shaped cutting process, the cutting knife needs to be tilted at a high angle and move towards the center of the sponge, which is prone to collision with the sponge and causing surface damage.
A sponge special-shaped cutting machine is designed, using a rotating ring and cutting adjustment structure, and special-shaped cutting is performed by driving the cutting rope through a servo motor, and automatic loading and unloading of the sponge is realized through a belt transmission device.
It effectively avoids damage to the sponge surface, realizes efficient special-shaped cutting of the sponge, and improves production efficiency through automatic loading and unloading.
Smart Images

Figure CN222755568U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sponges, and in particular relates to a sponge special-shaped cutting machine. Background Art
[0002] Sponge is a porous material with good water absorption and can be used to clean items.
[0003] The commonly used sponges are made of wood cellulose fibers or foamed plastic polymers. In addition, there are also natural sponges made from sponge animals, most of which are used for body cleaning or painting. In addition, there are three types of synthetic sponges made of other materials, namely low-density polyether (non-absorbent sponge), polyvinyl alcohol (highly absorbent material without obvious pores) and polyester.
[0004] After the sponge is produced, it needs to be cut into special shapes by a cutting machine according to where the sponge is used. However, when making special cuts on one end of the sponge, the cutting knife needs to be tilted at a large angle and moved toward the center point of the sponge. During the movement, it is easy to collide with the sponge, causing damage to the surface of the sponge. Utility Model Content
[0005] Purpose of the utility model
[0006] In view of the above technical problems, the utility model provides a sponge special-shaped cutting machine to solve the technical problems mentioned in the background technology.
[0007] Technical Solution
[0008] In order to achieve the above-mentioned purpose, the technical solution provided by the utility model is a sponge special-shaped cutting machine, comprising a mounting ring, feeding structures are arranged on both sides of the mounting ring, a mounting groove is opened in the middle of the mounting ring, and a servo motor is arranged on the top of the mounting ring;
[0009] A rotating ring is rotatably connected to the inside of the mounting groove, a transmission shaft is provided at the top and bottom of the rotating ring, the transmission shaft is rotatably connected to the mounting ring, one end of the transmission shaft is connected to the output end of the servo motor, and a cutting adjustment structure is rotatably connected inside the transmission shaft.
[0010] Preferably, the feeding structure includes a side mounting frame, wherein the side mounting frame is arranged on both sides of the outer wall of the mounting ring, a belt transmission device is arranged at the bottom of the side mounting frame, and spring telescopic rods are arranged on both sides of the side mounting frame, and one end of the spring telescopic rod is rotatably connected to a roller.
[0011] Preferably, a positioning groove is provided in the middle of the rotating ring, and a driving gear is rotatably connected to one side of the rotating ring.
[0012] Preferably, the number of the rollers is set to be multiple, and the multiple rollers are evenly spaced and distributed on both sides of the horizontal center line of the side mounting frame.
[0013] Preferably, the cutting adjustment structure comprises an auxiliary ring, which is rotatably connected to the inner wall of the positioning groove, and a transmission gear ring is arranged on the outer side of the auxiliary ring, and the transmission gear ring is meshed with the driving gear.
[0014] Preferably, positioning blocks are provided on both sides of the inner wall of the auxiliary ring, a driving motor is provided on the outer wall of the positioning block on the inner wall of one side of the auxiliary ring, and a cutting rope is provided between the two positioning blocks.
[0015] Beneficial Effects
[0016] Compared with the prior art, the technical solution provided by the utility model has the following beneficial effects:
[0017] The utility model is provided with a rotating ring that can rotate, so that the rotating ring drives the cutting adjustment structure provided inside to rotate, so that the cutting rope in the cutting adjustment structure is tilted, and then the driving motor is started, and the driving motor drives the rotating shaft to rotate, so that the rotating shaft tightens the cutting rope and winds it around the outer wall of the rotating shaft, and then the cutting adjustment structure rotates to perform special-shaped cutting on the front end of the sponge;
[0018] The outer walls of the rollers on both sides of the sponge are fitted together, and the belt transmission device is started, so that the belt transmission device drives the sponge to move inside the mounting ring, thereby realizing automatic loading and unloading of the sponge by the cutting machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional diagram of the utility model;
[0020] Figure 2 It is a three-dimensional cross-sectional view of the utility model;
[0021] Figure 3 It is a three-dimensional diagram of the installation ring of the utility model;
[0022] Figure 4 It is a three-dimensional diagram of the rotating ring of the utility model;
[0023] Figure 5 It is a three-dimensional unfolded view of the cutting adjustment structure of the utility model.
[0024] Reference numerals
[0025] 1. Mounting ring; 2. Side mounting bracket; 3. Belt transmission device; 4. Spring telescopic rod; 5. Roller; 6. Mounting slot; 7. Servo motor; 8. Transmission shaft; 9. Rotating ring; 10. Driving gear; 11. Positioning slot; 12. Cutting adjustment structure; 1201. Auxiliary ring; 1202. Transmission gear ring; 1203. Positioning block; 1204. Driving motor; 1205. Cutting rope. DETAILED DESCRIPTION
[0026] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "page", "bottom", "inside", "outside", "clockwise", "counterclockwise", "coaxial", "bottom", "one end", "top", "the other end", "one side", "front", "two ends", "both sides" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation to the present invention.
[0027] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0028] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed", "provided with", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] Reference is now made to the accompanying drawings, in which the purpose of each illustration is only to show certain exemplary embodiments, and is not intended to limit the present invention. In each of the drawings, the same reference numerals represent the same or corresponding parts. The dimensions and proportions in each of the drawings are also only for illustration and should not be interpreted as limiting the present invention. These dimensions may be enlarged relative to the actual product.
[0030] Reference Figure 1-5, a sponge special-shaped cutting machine shown in the figure comprises a mounting ring 1, feeding structures are arranged on both sides of the mounting ring 1, a mounting groove 6 is opened in the middle of the mounting ring 1, and a servo motor 7 is arranged on the top of the mounting ring 1;
[0031] A rotating ring 9 is rotatably connected to the inside of the mounting groove 6. A transmission shaft 8 is provided at the top and bottom of the rotating ring 9. The transmission shaft 8 is rotatably connected to the mounting ring 1. One end of the transmission shaft 8 is connected to the output end of the servo motor 7. The inside of the transmission shaft 8 is rotatably connected to a cutting adjustment structure 12.
[0032] Furthermore, in the above technical scheme, the feeding structure includes a side mounting frame 2, which is arranged on both sides of the outer wall of the mounting ring 1, and a belt transmission device 3 is arranged at the bottom of the side mounting frame 2. Spring telescopic rods 4 are arranged on both sides of the side mounting frame 2, and one end of the spring telescopic rod 4 is rotatably connected to a roller 5. The spring telescopic rod 4 pushes the roller 5 to move inward and fit the outer wall of the sponge. The number of the rollers 5 is set to multiple, and the multiple rollers 5 are evenly spaced on both sides of the horizontal center line of the side mounting frame 2. Then the belt transmission device 3 is started, and the sponge with the belt transmission device 3 enters the interior of the mounting ring 1 for cutting. After the cutting is completed, the sponge contacts the feeding structure on the other side of the mounting ring 1 to realize the loading and unloading of the sponge.
[0033] Furthermore, in the above technical solution, a positioning groove 11 is provided in the middle of the rotating ring 9 , and a driving gear 10 is rotatably connected to one side of the rotating ring 9 .
[0034] Furthermore, in the above technical solution, the cutting adjustment structure 12 includes an auxiliary ring 1201, which is rotatably connected to the inner wall of the positioning groove 11, and a transmission gear ring 1202 is arranged on the outer side of the auxiliary ring 1201, and the transmission gear ring 1202 is meshed with the driving gear 10, and positioning blocks 1203 are arranged on both sides of the inner wall of the auxiliary ring 1201, and a driving motor 1204 is arranged on the outer wall of the positioning block 1203 on the inner wall of one side of the auxiliary ring 1201, and a cutting rope 1205 is arranged between the two positioning blocks 1203. In the process of the sponge entering the interior of the auxiliary ring 1201, the cutting rope 1205 is separated from the sponge. When the cutting position is reached, the driving motor 1204 is started, and the driving motor 1204 drives the rotating shaft to rotate, and the rotating shaft drives the cutting rope 1205 to be wound around the outer wall of the rotating shaft, and the cutting rope 1205 is tightened so that the cutting rope 1205 contacts the sponge and cuts the sponge.
[0035] How this utility works:
[0036] Refer to the instruction manual Figure 1-5First, when the sponge needs to be cut in anisotropic manner, the sponge is placed on the top of the side mounting frame 2, the sponge contacts the belt transmission device 3, the spring telescopic rod 4 pushes the roller 5 to contact the sponge, and then the belt transmission device 3 drives the sponge to move in the direction of the mounting ring 1, and at the same time the servo motor 7 is started, the servo motor 7 drives the rotating ring 9 to rotate, the rotating ring 9 drives the internal cutting adjustment structure 12 to tilt and enter the interior of the auxiliary ring 1201, the driving motor 1204 is started, the driving motor 1204 drives the rotating shaft to rotate, and the rotating shaft drives the cutting rope 1205 to wrap around the outer wall of the rotating shaft so that the cutting rope 1205 is tightened and in contact with the sponge;
[0037] The motor is started, and the motor drives the driving gear 10 to rotate, and the driving gear 10 drives the auxiliary ring 1201 to rotate, so that the cutting rope 1205 cuts the sponge into a special shape.
[0038] The above-described embodiments only express a certain implementation method of the utility model, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that, for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the patent of the utility model shall be based on the attached claims.
Claims
1. A sponge special-shaped cutting machine, characterized in that: include A mounting ring (1), wherein feeding structures are arranged on both sides of the mounting ring (1), a mounting groove (6) is arranged in the middle of the mounting ring (1), and a servo motor (7) is arranged on the top of the mounting ring (1); A rotating ring (9) is rotatably connected to the inside of the mounting groove (6), a transmission shaft (8) is provided at the top and bottom of the rotating ring (9), the transmission shaft (8) is rotatably connected to the mounting ring (1), one end of the transmission shaft (8) is connected to the output end of the servo motor (7), and a cutting adjustment structure (12) is rotatably connected inside the transmission shaft (8).
2. The sponge special-shaped cutting machine according to claim 1, characterized in that: The feeding structure comprises a side mounting frame (2), wherein the side mounting frame (2) is arranged on both sides of the outer wall of the mounting ring (1), a belt transmission device (3) is arranged at the bottom of the side mounting frame (2), and spring telescopic rods (4) are arranged on both sides of the side mounting frame (2), and one end of the spring telescopic rod (4) is rotatably connected to a roller (5).
3. The sponge special-shaped cutting machine according to claim 1, characterized in that: A positioning groove (11) is provided in the middle of the rotating ring (9), and a driving gear (10) is rotatably connected to one side of the rotating ring (9).
4. The sponge special-shaped cutting machine according to claim 2, characterized in that: The number of the rollers (5) is set to be multiple, and the multiple rollers (5) are distributed at equal intervals on both sides of the horizontal center line of the side mounting frame (2).
5. The sponge special-shaped cutting machine according to claim 1, characterized in that: The cutting adjustment structure (12) comprises an auxiliary ring (1201), wherein the auxiliary ring (1201) is rotatably connected to the inner wall of the positioning groove (11), and a transmission gear ring (1202) is arranged on the outer side of the auxiliary ring (1201), and the transmission gear ring (1202) is meshed with the driving gear (10).
6. The sponge special-shaped cutting machine according to claim 5, characterized in that: Positioning blocks (1203) are arranged on both sides of the inner wall of the auxiliary ring (1201), a driving motor (1204) is arranged on the outer wall of the positioning block (1203) on the inner wall of one side of the auxiliary ring (1201), and a cutting rope (1205) is arranged between the two positioning blocks (1203).