Air suction roller device for abrasive cloth production

By introducing air filters and abrasive baffles into the suction roller device for abrasive production, the problem of flying flowers and abrasive damage to the fan caused by negative pressure suction rollers is solved, and the effect of extending the service life of the fan and reducing the maintenance frequency is achieved.

CN222757591UActive Publication Date: 2025-04-15XUCHANG SANSHUN ABRASIVE MATERIALS CO LTD
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Patent Information

Application Number
CN202421340866.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-04-15
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

During the production process of abrasive cloth, negative pressure suction rollers cause flying flowers and abrasives to be sucked into the fan, causing damage to the fan and frequent maintenance.

Method used

A suction roller device for sand cloth production is designed, using an air filter and an abrasive baffle to block the flying flowers and abrasives from entering the negative pressure fan through the air filter. The abrasive baffle initially collects abrasives to reduce the amount of it entering the air filter.

Benefits of technology

Effectively prevent flying flowers and abrasives from entering the negative pressure fan, extend the service life of the fan, and reduce the need for frequent maintenance.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222757591U_ABST
    Figure CN222757591U_ABST
Patent Text Reader

Abstract

The utility model relates to an air suction roller device for abrasive cloth production, which comprises a frame, an air suction roller, a negative pressure box, an air filter and a negative pressure fan, the air suction roller is rotatably arranged on the frame, air suction holes are arranged on the outer wall of the air suction roller, air guide holes are arranged on the end face of the air suction roller, the negative pressure box is abutted against the end face of the air suction roller, and the air filter is arranged on the negative pressure fan. The negative pressure box is hollow, air inlet holes corresponding to the air guide holes are formed in the side wall of the negative pressure box, the negative pressure box is connected with the air filter through a pipeline, the air filter is connected with the negative pressure fan, and the negative pressure fan is used for sucking air to form negative pressure in the air suction roller. According to the utility model, the service life of the negative pressure fan is prolonged on the premise of ensuring the normal work of the air suction roller.
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Description

Technical Field

[0001] The utility model relates to the technical field of emery cloth production, in particular to an air suction roller device for emery cloth production. Background Art

[0002] During the production process of abrasive cloth, the glue surface or sand surface after glue coating cannot transmit power by rolling, and can only generate force on one side to make the cloth base enter the drying room. At present, there are two main ways to transmit power to abrasive cloth. One is to use a negative pressure suction roller to transmit power, and the other is to use a suction plate to transmit power. The principle of using a negative pressure suction roller to transmit power is to drill rows of small holes on the surface of the suction roller, and a suction chamber is installed on the side of the roller, and then a pipeline negative pressure fan is introduced. When the row of holes reaches the position of the suction chamber, negative pressure will be generated, and the cloth base will be sucked when passing through its surface. In addition, the suction roller will rotate with power, thus completing the effect of conveying the cloth base forward. According to actual production needs, there will be several groups of suction rollers on each production line.

[0003] In actual use, the flying scraps on the surface of the cloth base and the abrasives after sand planting will be sucked away with the negative pressure air. The flying scraps and abrasives can easily damage the negative pressure fan, especially the abrasive, which has a hard texture and causes greater damage to the negative pressure fan, requiring frequent maintenance of the fan. Utility Model Content

[0004] The utility model aims to provide an air suction roller device for producing abrasive cloth, so as to solve the above problems existing in the current abrasive cloth production.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A suction roller device for producing abrasive cloth comprises a frame, a suction roller, a negative pressure box, an air filter and a negative pressure fan, wherein the suction roller is rotatably arranged on the frame, the outer wall of the suction roller is provided with suction holes, the end face of the suction roller is provided with air guide holes, the negative pressure box abuts against the end face of the suction roller, the negative pressure box is hollow, and the side wall is provided with air inlet holes corresponding to the air guide holes, the negative pressure box is connected to the air filter through a pipeline, the air filter is connected to the negative pressure fan, and the negative pressure fan is used to suck air to form negative pressure in the suction roller.

[0007] Furthermore, an abutment ring is arranged on the end surface of the suction roller, and the air guide hole is arranged on the abutment ring, wherein a plurality of air guide holes are arranged, and each of the air guide holes is arranged in an arc shape.

[0008] Furthermore, the negative pressure box is mounted on the frame through a mounting member, a plurality of air inlet holes are provided, and each of the air inlet holes is arranged in an arc shape.

[0009] Furthermore, an abrasive baffle is provided in the negative pressure box, and the abrasive baffle is arranged to be inclined downward, with the upper end connected to the first inner wall of the negative pressure box, and the lower end is spaced apart from the second inner wall of the negative pressure box, and an air outlet is provided on the first inner wall of the negative pressure box, wherein the upper end of the abrasive baffle is located above the air outlet.

[0010] Furthermore, a material receiving bin is provided at the lower end of the negative pressure box, and the material receiving bin is in a cone shape.

[0011] Furthermore, a slag discharge port is provided at the lower end of the material receiving bin, and an end cover is threadedly connected to the slag discharge port.

[0012] Furthermore, the air filter includes an upper shell, a lower shell and a filter element. One side of the upper shell is connected to the lower shell by a hinge, and the other side is connected to the lower shell by a lock. The filter element is arranged between the upper shell and the lower shell.

[0013] Beneficial effects of the utility model:

[0014] The utility model discloses a suction roller device for producing emery cloth, wherein the outer wall of the suction roller is provided with suction holes, the end face of the suction roller is provided with air guide holes, the negative pressure box is in contact with the end face of the suction roller, the negative pressure box is hollow, the side wall of the negative pressure box is provided with air inlet holes corresponding to the air guide holes, the negative pressure box is connected with the air filter through a pipeline, and the air filter is connected with the negative pressure fan. In actual use, air enters through the suction holes on the outer wall of the suction roller, then enters the negative pressure box through the air guide holes, and then enters the negative pressure fan through the air filter. Through the operation of the negative pressure fan, negative pressure is formed in the suction roller. Due to the provision of the air filter, flying flowers, abrasives and the like in the emery cloth will be blocked by the air filter and will not enter the negative pressure fan, thereby improving the service life of the negative pressure fan and avoiding frequent maintenance.

[0015] Furthermore, by providing an abrasive baffle in the negative pressure box, the abrasive can be preliminarily collected, reducing the amount of abrasive entering the air filter through the pipeline, thereby ensuring the negative pressure generation effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of the suction roller device for producing abrasive cloth of the utility model;

[0017] Figure 2 yes Figure 1 A schematic diagram of the structure from another angle;

[0018] Figure 3 It is a schematic diagram of the structure of the suction roller in the suction roller device for producing abrasive cloth of the utility model;

[0019] Figure 4It is a structural schematic diagram of a negative pressure box in the suction roller device for producing abrasive cloth of the utility model;

[0020] Figure 5 yes Figure 4 A cross-sectional view of

[0021] Figure 6 The utility model is a schematic diagram of the structure of an air filter in an air suction roller device for producing abrasive cloth.

[0022] The names corresponding to the marks in the figure are:

[0023] 1. Frame, 2. Suction roller, 21. Suction hole, 22. Air guide hole, 23. Abutment ring, 3. Negative pressure box, 31. First inner wall, 32. Second inner wall, 33. Air outlet, 34. Air inlet, 4. Air filter, 41. Upper shell, 42. Lower shell, 43. Hinge, 44. Lock, 5. Negative pressure fan, 6. Abrasive baffle, 7. Material receiving bin, 8. End cover. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0025] The suction roller device for producing abrasive cloth in this embodiment is achieved by the cooperation of the suction roller, the negative pressure box, the air filter and the negative pressure fan, thereby increasing the service life of the negative pressure fan while ensuring the normal operation of the suction roller.

[0026] like Figure 1 - Figure 6 As shown, the suction roller 2 device for producing abrasive cloth includes a frame 1, a suction roller 2, a negative pressure box 3, an air filter 4 and a negative pressure fan 5. The suction roller 2 is rotatably arranged on the frame 1, a suction hole 21 is arranged on the outer wall of the suction roller 2, and an air guide hole 22 is arranged on the end face of the suction roller 2. The negative pressure box 3 abuts against the end face of the suction roller 2, the negative pressure box 3 is hollow, and an air inlet hole 34 corresponding to the air guide hole 22 is arranged on the side wall of the negative pressure box 3. The negative pressure box 3 is connected to the air filter 4 through a pipeline, and the air filter 4 is connected to the negative pressure fan 5.

[0027] In actual use, air enters through the suction hole 21 on the outer wall of the suction roller 2, then enters the negative pressure box 3 through the air guide hole 22, and then enters the negative pressure fan 5 through the air filter 4. Through the operation of the negative pressure fan 5, negative pressure is formed in the suction roller 2. Since the air filter 4 is provided, the flying flowers, abrasives, etc. in the sandpaper will be blocked by the air filter 4 and will not enter the negative pressure fan 5, thereby improving the service life of the negative pressure fan 5 and avoiding frequent maintenance.

[0028] like Figure 1 , Figure 2 and Figure 3As shown, an abutment ring 23 is provided on the end face of the suction roller 2, and an air guide hole 22 is arranged on the abutment ring 23. At the same time, a plurality of air guide holes 22 are provided, and each air guide hole 22 is arranged in an arc shape, that is, the air guide holes 22 are provided on half of the area on the abutment ring 23, and the air guide holes 22 are not provided on the other half of the area.

[0029] At the same time, the negative pressure box 3 is installed on the frame 1 through a mounting piece, and a plurality of air inlet holes 34 are provided. Each air inlet hole 34 is also arranged in an arc shape, corresponding to the position of the air guide hole 22.

[0030] In actual use, abrasives, flying flowers, etc. are filtered through the air filter 4, which may easily cause the air filter 4 to be blocked for a long time without being easy to be discovered, thereby affecting the negative pressure generation effect. In some embodiments, an abrasive baffle 6 is provided in the negative pressure box 3 to preliminarily collect the abrasives, reducing the amount of abrasives entering the air filter 4 through the pipeline, thereby ensuring the negative pressure generation effect.

[0031] Specifically, Figure 5 As shown, the abrasive baffle 6 is arranged to be inclined downward, the upper end of the abrasive baffle 6 is connected to the first inner wall 31 of the negative pressure box 3, and the lower end is spaced apart from the second inner wall 32 of the negative pressure box 3. An air outlet 33 is arranged on the first inner wall 31 of the negative pressure box 3, and the air outlet 33 is connected to the air filter 4 through a pipeline, wherein the upper end of the abrasive baffle 6 is located above the air outlet 33. After the abrasive and flying flowers enter the negative pressure box 3, part of the abrasive falls along the abrasive baffle 6 due to the action of gravity. Due to the obstruction of the abrasive baffle 6, the abrasive cannot be directly output through the air outlet 33, so that part of the abrasive can fall without entering the air filter 4 through the air outlet 33, so as to improve the service life of the air filter 4 and reduce the maintenance of the air filter 4.

[0032] like Figure 4 and Figure 5 As shown, a receiving bin 7 is provided at the lower end of the negative pressure box 3. The receiving bin 7 is cone-shaped to facilitate the falling of the abrasive. At the same time, a slag discharge hole is provided at the lower end of the receiving bin 7. An end cover 8 is threadedly connected to the slag discharge port so that the abrasive can be discharged.

[0033] like Figure 6 As shown, the air filter 4 includes an upper shell 41, a lower shell 42 and a filter element. One side of the upper shell 41 is connected to the lower shell 42 through a hinge 43, and the other side is connected to the lower shell 42 through a lock 44. The filter element is arranged between the upper shell 41 and the lower shell 42, so as to facilitate the replacement of the filter element.

[0034] Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field belong to the protection scope of the utility model.

Claims

1. A suction roller device for producing abrasive cloth, characterized in that: The invention comprises a frame, a suction roller, a negative pressure box, an air filter and a negative pressure fan, wherein the suction roller is rotatably arranged on the frame, the outer wall of the suction roller is provided with suction holes, the end face of the suction roller is provided with air guide holes, the negative pressure box abuts against the end face of the suction roller, the negative pressure box is hollow, and the side wall is provided with air inlet holes corresponding to the air guide holes, the negative pressure box is connected to the air filter through a pipeline, the air filter is connected to the negative pressure fan, and the negative pressure fan is used to suck air to form negative pressure in the suction roller.

2. The suction roller device for producing abrasive cloth according to claim 1, characterized in that: An abutting ring is arranged on the end surface of the air suction roller, and the air guide hole is arranged on the abutting ring, wherein a plurality of the air guide holes are arranged, and each of the air guide holes is arranged in an arc shape.

3. The suction roller device for producing abrasive cloth according to claim 2, characterized in that: The negative pressure box is mounted on the frame through a mounting member, and a plurality of air inlet holes are provided, each of which is arranged in an arc shape.

4. The suction roller device for producing abrasive cloth according to claim 3, characterized in that: An abrasive baffle is provided in the negative pressure box. The abrasive baffle is arranged to be inclined downward, with an upper end connected to the first inner wall of the negative pressure box, and a lower end spaced apart from the second inner wall of the negative pressure box. An air outlet is provided on the first inner wall of the negative pressure box, wherein the upper end of the abrasive baffle is located above the air outlet.

5. The suction roller device for producing abrasive cloth according to claim 4, characterized in that: A material receiving bin is arranged at the lower end of the negative pressure box, and the material receiving bin is in a cone shape.

6. The suction roller device for producing abrasive cloth according to claim 5, characterized in that: A slag discharge port is provided at the lower end of the material receiving bin, and an end cover is threadedly connected to the slag discharge port.

7. The suction roller device for producing abrasive cloth according to claim 6, characterized in that: The air filter comprises an upper shell, a lower shell and a filter element. One side of the upper shell is connected to the lower shell by a hinge, and the other side is connected to the lower shell by a lock. The filter element is arranged between the upper shell and the lower shell.