Tensioning structure of power and free suspension conveyor
Through the automatic tensioning structure combined with the hydraulic cylinder and the PLC controller, the adjustment force deviation and manual control difficulties in the adjustment chain tensioning of the traditional mechanical tensioning device are solved, and the automatic and uniform tensioning of the chain is achieved, which improves the operating stability and safety.
Patent Information
- Application Number
- CN202420757808.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-04-12
AI Technical Summary
When the traditional mechanical tensioning device is used to adjust the chain, there are problems such as deviation in adjustment force on both sides, difficulty in manual control, inconvenient adjustment, low tension stability and small tension stroke, which leads to the chain being easily deviated during operation, which poses safety hazards.
The automatic tensioning structure combined with hydraulic cylinder and PLC controller is adopted to detect the pressure value of the conveying chain in real time through the pressure detection component, control the extension or contraction of the hydraulic cylinder, and drive the adjustment rod and the slide to slide simultaneously, so as to achieve the smooth movement of the sprocket and the rotation shaft to tighten the conveying chain.
Automatic tensioning of the conveyor chain is achieved, ensuring the same adjustment force on both sides, avoiding the chain deviation, solving the problems of inconvenient adjustment, low tension stability and small tension stroke, and improving safety and operating stability.
Smart Images

Figure CN222770083U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a tensioning structure of an accumulation type hanging conveyor, belonging to the technical field of conveying equipment. Background Art
[0002] The power-free hanging chain conveyor can stop or run the load separately while the whole production line is running normally, and there is no interference with each other. With its reliable load control ability, the power-free conveyor is very suitable for various production, assembly and conveyor lines where the production process between various stations on the whole production line needs to be coordinated.
[0003] At present, the chains of suspension conveyors generally use traditional mechanical tensioning devices. The traditional mechanical tensioning devices will cause the following problems during the tensioning and adjustment of the chains:
[0004] There is a problem of deviation in the adjustment force on both sides, which is not easy to control manually and will cause the chain to deviate during the later operation; the mechanical tensioning device requires manual assistance for adjustment, which has the problems of inconvenient adjustment, low tensioning stability and small tensioning stroke. If the adjustment is not timely, there will be safety hazards.
[0005] In summary, the prior art obviously has inconveniences and defects in practical use, so it is necessary to improve it. Utility Model Content
[0006] In view of the deficiencies in the background technology, the utility model provides a tensioning structure for an accumulation type suspended conveyor, which can realize automatic tensioning of the conveyor chain. The adjustment forces on both sides are the same during the tensioning process, which can avoid the conveyor chain from running off track during the later operation. The utility model can also solve the problems of inconvenient adjustment, low tensioning stability and small tensioning stroke.
[0007] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0008] The tensioning structure of the accumulation type hanging conveyor includes a sprocket, a conveying chain is arranged around the sprocket, the sprocket is passed through the rotating shaft, both ends of the rotating shaft are passed through the slide seat, and the upper and lower parts of the slide seat are provided with linear slide rails connected with the slide seat in a sliding manner, and the linear slide rails are fixedly installed;
[0009] The side of the slide is fixedly connected with a horizontally arranged adjusting rod, the main body of the adjusting rod is inserted into the fixed seat, and the end of the adjusting rod away from the slide is connected to the slide plate through a connecting cylinder seat; a hydraulic cylinder arranged parallel to the two adjusting rods is installed between the two adjusting rods, and the head of the telescopic rod of the hydraulic cylinder is fixedly connected to the middle of the slide plate;
[0010] The hydraulic cylinder is connected to a PLC controller, and the PLC controller is also connected to a pressure detection component, and the pressure detection component abuts against the conveying chain.
[0011] Furthermore, a bearing is embedded in the sliding seat, and the bearing supports the rotating shaft for rotation.
[0012] Furthermore, each slide seat is correspondingly provided with two linear slide rails, and the two linear slide rails are arranged in parallel.
[0013] Furthermore, the adjusting rod and the sliding seat are arranged in a one-to-one correspondence, the axis of the adjusting rod and the axis of the rotating shaft are arranged to intersect vertically, and the adjusting rod is arranged in parallel on both sides of the sprocket.
[0014] Furthermore, the fixing seat is fixedly arranged.
[0015] Furthermore, a linear bearing is fixed inside the fixed seat, the linear bearing is sleeved on the adjusting rod, and two ends of the linear bearing are arranged flush with two surfaces of the fixed seat.
[0016] Furthermore, the connection cylinder seat is provided with threads inside and multiple bolt holes outside. The inside of the connection cylinder seat is threadedly connected to the end of the adjustment rod, and the outside of the connection cylinder seat is fixedly connected to the slide plate by bolts.
[0017] Furthermore, the hydraulic cylinder is inserted into and fixed in the fixing seat.
[0018] Compared with the prior art, the utility model has the following advantages after adopting the above technical solution:
[0019] In the utility model, the pressure detection component detects the pressure value of the conveyor chain in real time and transmits the detection data to the PLC controller. The PLC controller controls the extension or contraction of the hydraulic cylinder, and the hydraulic cylinder drives the slide plate to move. The slide plate drives two parallel adjustment rods to slide synchronously and smoothly along the linear bearing. The two adjustment rods drive two slide seats to slide synchronously along the linear slide rail, and then promote the shaft and the sprocket to move smoothly to tension the conveyor chain, ensuring that the adjustment force on both sides of the conveyor chain is the same, so as to avoid deviation of the conveyor chain during the later operation process.
[0020] The utility model solves the problems of inconvenient adjustment, low tensioning stability and small tensioning stroke existing in the traditional tensioning structure.
[0021] The utility model is described in detail below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is the structural front view of the utility model;
[0023] Figure 2 It is a top view of the structure of the utility model;
[0024] Figure 3 It is a driving schematic diagram of the adjusting rod.
[0025] In the figure, 1-sprocket, 2-rotating shaft, 3-slide seat, 4-bearing, 5-linear slide rail, 6-conveying chain, 7-pressure detection component, 8-PLC controller, 9-adjusting rod, 10-slide plate, 11-connecting cylinder seat, 12-fixed seat, 13-linear bearing, 14-hydraulic cylinder. DETAILED DESCRIPTION
[0026] In order to have a clearer understanding of the technical features, purposes and effects of the utility model, the specific implementation methods of the utility model are now described with reference to the accompanying drawings.
[0027] like Figure 1-Figure 3 As shown together, the utility model provides a tensioning structure of an accumulation type hanging conveyor, including a sprocket 1, a conveying chain 6 is arranged around the outer periphery of the sprocket 1, the sprocket 1 is passed through a rotating shaft 2, both ends of the rotating shaft 2 are passed through a slide seat 3, a bearing 4 is embedded in the slide seat 3, and the bearing 4 supports the rotating shaft 2 for rotation.
[0028] The upper and lower parts of the slide seat 3 are both provided with linear slide rails 5 slidably connected thereto, and the linear slide rails 5 are fixedly installed.
[0029] Each slide seat 3 is correspondingly provided with two linear slide rails 5 , and the two linear slide rails 5 are arranged in parallel, and the slide seat 3 can slide back and forth along the linear slide rails 5 .
[0030] The side of the slide 3 is fixedly connected with a horizontally arranged adjusting rod 9, the adjusting rod 9 and the slide 3 are arranged in a one-to-one correspondence, the axis of the adjusting rod 9 and the axis of the rotating shaft 2 are arranged to intersect vertically, and the adjusting rod 9 is arranged in parallel on both sides of the sprocket 1.
[0031] The main body of the adjusting rod 9 is inserted into the fixing seat 12, and the fixing seat 12 is fixed. A linear bearing 13 is fixed inside the fixing seat 12, and the linear bearing 13 is sleeved on the adjusting rod 9. The two ends of the linear bearing 13 are flush with the two surfaces of the fixing seat 12. The linear bearing 13 is used to support and guide the adjusting rod 9 so that it remains stable and smooth during movement.
[0032] The end of the adjusting rod 9 away from the sliding seat 3 is connected to the sliding plate 10 through a connecting cylinder seat 11. The connecting cylinder seat 11 is provided with threads inside and multiple bolt holes outside. The inside of the connecting cylinder seat 11 is threadedly connected to the end of the adjusting rod 9, and the outside of the connecting cylinder seat 11 is fixedly connected to the sliding plate 10 by bolts.
[0033] A hydraulic cylinder 14 is installed between the two adjusting rods 9 and arranged parallel thereto. The hydraulic cylinder 14 is passed through and fixed in the fixing seat 12 , and the head of the telescopic rod of the hydraulic cylinder 14 is fixedly connected to the middle of the slide plate 10 .
[0034] The extension and retraction of the hydraulic cylinder 14 provides power for the synchronous sliding of the two adjusting rods 9 .
[0035] The hydraulic cylinder 14 is connected to the PLC controller 8 , which is also connected to the pressure detection component 7 . The pressure detection component 7 abuts against the conveyor chain 6 . The pressure detection component 7 is used to detect the pressure value of the conveyor chain 6 in real time and transmit the detection data to the PLC controller 8 .
[0036] The specific working principle of this utility model:
[0037] When the conveyor chain 6 is too loose, the pressure detection component 7 detects that the pressure value becomes smaller, and the pressure detection component 7 transmits the signal to the PLC controller 8. The PLC controller 8 controls the hydraulic cylinder 14 to extend, and the hydraulic cylinder 14 drives the slide 10 to move. The slide 10 drives the two parallel adjustment rods 9 to slide synchronously and smoothly along the linear bearing 13. The two adjustment rods 9 drive the two slide seats 3 to slide synchronously along the linear slide rail 5, thereby pushing the rotating shaft 2 and the sprocket 1 to move smoothly to tighten the conveyor chain 6. When the conveyor chain 6 is too tight, the PLC controller 8 controls the hydraulic cylinder 14 to contract to loosen the conveyor chain 6.
[0038] The above is an example of the best implementation of the utility model, and the parts not described in detail are common knowledge of ordinary technicians in this field. The protection scope of the utility model is based on the content of the claims, and any equivalent transformation based on the technical inspiration of the utility model is also within the protection scope of the utility model.
Claims
1. A tensioning structure for a power-and-free suspended conveyor, comprising a sprocket (1), a conveying chain (6) being arranged around the sprocket (1), and the sprocket (1) being passed through a rotating shaft (2), wherein: Both ends of the rotating shaft (2) are inserted into the slide seat (3), and the upper and lower parts of the slide seat (3) are provided with linear slide rails (5) slidably connected thereto, and the linear slide rails (5) are fixedly installed; A horizontally arranged adjusting rod (9) is fixedly connected to the side of the slide seat (3), the main body of the adjusting rod (9) is inserted into the interior of the fixed seat (12), and the end of the adjusting rod (9) away from the slide seat (3) is connected to the slide plate (10) via a connecting cylinder seat (11); a hydraulic cylinder (14) is installed between the two adjusting rods (9) and arranged parallel to them, and the head of the telescopic rod of the hydraulic cylinder (14) is fixedly connected to the middle of the slide plate (10); The hydraulic cylinder (14) is connected to a PLC controller (8), and the PLC controller (8) is also connected to a pressure detection component (7), and the pressure detection component (7) abuts against the conveying chain (6).
2. The tensioning structure of the accumulation type suspension conveyor according to claim 1, characterized in that: A bearing (4) is embedded in the sliding seat (3), and the bearing (4) rotatably supports the rotating shaft (2).
3. The tensioning structure of the accumulation type suspension conveyor according to claim 1, characterized in that: Each slide seat (3) is correspondingly provided with two linear slide rails (5), and the two linear slide rails (5) are arranged in parallel.
4. The tensioning structure of the accumulation type overhead conveyor according to claim 1, characterized in that: The adjusting rod (9) and the sliding seat (3) are arranged in a one-to-one correspondence, the axis of the adjusting rod (9) and the axis of the rotating shaft (2) are arranged to intersect each other perpendicularly, and the adjusting rod (9) is arranged in parallel on both sides of the sprocket (1).
5. The tensioning structure of the accumulation type overhead conveyor according to claim 1, characterized in that: The fixing seat (12) is fixedly arranged.
6. The tensioning structure of the accumulation type suspension conveyor according to claim 5, characterized in that: A linear bearing (13) is fixed inside the fixed seat (12), the linear bearing (13) is sleeved on the adjustment rod (9), and two ends of the linear bearing (13) are arranged flush with two surfaces of the fixed seat (12).
7. The tensioning structure of the accumulation type overhead conveyor according to claim 1, characterized in that: The connection cylinder seat (11) is provided with threads inside and multiple bolt holes outside. The inside of the connection cylinder seat (11) is threadedly connected to the end of the adjustment rod (9), and the outside of the connection cylinder seat (11) is fixedly connected to the slide plate (10) by bolts.
8. The tensioning structure of the accumulation type overhead conveyor according to claim 1, characterized in that: The hydraulic cylinder (14) is inserted into and fixed in the fixing seat (12).