Sample separation equipment for sampling system and sampling system
By providing a sampling device including an installation frame, a bearing plate, a transfer device and a bearing plate drive member, the problem of manual operation of sample sampling during steelmaking is solved, and the automated sampling of samples and waste is realized, and efficiency and safety are improved.
Patent Information
- Application Number
- CN202421160347.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-05-24
AI Technical Summary
During the steelmaking process, the sample sorting process in the prior art requires manual operation, resulting in harsh on-site operating environment, high temperature and high dust, high manual labor intensity and low labor efficiency.
A sample separation device is provided, including a mounting frame, a carrier plate, a transport device and a carrier plate drive member, which can be turned over for placing samples and waste materials, a transport device is used to transfer samples to a preset position, and a carrier plate drive member is used to drive the carrier plate to flip and cause waste materials to fall.
It realizes automatic sample separation of samples and waste, improves sample separation efficiency, reduces the risks and costs of manual operation, and is suitable for steelmaking sites with high temperature and high dust.
Smart Images

Figure CN222774294U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of steelmaking, and in particular relates to a sampling device and a sampling system used in a sampling system. Background Art
[0002] In the steel industry, the chemical composition and element content of metals have a great influence on the structure and performance of products, so it is of great significance to detect the element content of molten metal in the furnace by analyzing samples. The accuracy and stability of chemical composition are not only related to the spectral analysis instrument, but also closely related to the sampling and delivery process of the sample.
[0003] At present, most of the samples sent for analysis in domestic steel mills are sent by manually smashing the gun head just taken out with a hammer, taking out the sample and the mold, and then using the method of breaking the sample to separate the sample from the mold, and then removing the excess round handle in the sample, and finally putting it into the sample delivery bottle and sending it to the hole of the pneumatic sample delivery machine. Among them. Sample separation requires manual operation in front of the steelmaking furnace. The on-site working environment is harsh, with high temperature, high dust, high risk factor, high labor intensity and low labor efficiency. Utility Model Content
[0004] The utility model aims to provide a sample dividing device for a sampling system so as to improve the automation degree of the sample dividing process.
[0005] In order to achieve the above-mentioned object, the utility model provides a sample sorting device on one hand, the sample sorting device comprising:
[0006] Install the frame;
[0007] A carrying plate, which is flippably arranged on the mounting frame and is used to place the separated samples and waste materials;
[0008] A transfer device, used to transfer the sample from the carrier plate to a preset position;
[0009] The carrier plate driving member is connected to the carrier plate driving member and is used to drive the carrier plate to flip so that the waste material falls off the carrier plate.
[0010] In some embodiments, the sample sorting device further comprises a mounting platform disposed on the mounting frame, the mounting end of the carrier plate driving member is rotatably connected to the mounting platform, and the driving end of the carrier plate driving member is rotatably connected to the carrier plate.
[0011] In some embodiments, the supporting plate driving member is a telescopic cylinder, the driving end of the telescopic cylinder is rotatably connected to the supporting plate, and the mounting end of the telescopic cylinder is rotatably connected to the mounting platform. In the contracted state or extended state of the telescopic cylinder, the supporting plate flips relative to the mounting frame.
[0012] In some embodiments, a plurality of through holes are disposed on the carrying plate.
[0013] In some embodiments, the transport device includes: a first visual recognition component, used to identify the sample; and a robotic arm component, which is communicatively connected to the first visual recognition component and is used to grab and transport the sample according to the recognition result of the first visual recognition component.
[0014] In some embodiments, the sample dividing device further comprises a cooling assembly disposed on one side of the mounting frame and used for cooling the sample.
[0015] In some embodiments, the cooling assembly includes: a cooling box disposed on a side of the mounting frame; and a cooling liquid disposed in the cooling box and cooling the sample.
[0016] In some embodiments, the mounting frame forms a receiving space below the carrying plate, and the sampling device further comprises a waste box disposed in the receiving space for collecting waste.
[0017] In some embodiments, in a horizontal plane, the area where the waste bin is located covers the area where the carrier plate is located.
[0018] A second aspect of the utility model provides a sampling system, comprising the above-mentioned sample dividing device for the sampling system.
[0019] In the technical solution of the utility model, the sample separation device for the sampling system includes a mounting frame, a carrier plate, a transfer device and a carrier plate driving member. The carrier plate can be flipped on the mounting frame and can be used to place samples and waste materials after separation. The transfer device can be used to transfer the samples from the carrier plate to a preset position. The carrier plate driving member is connected to the carrier plate driving member and is used to drive the carrier plate to flip downward so that the waste materials fall from the carrier plate. With the above-mentioned sample separation device, the samples and waste materials on the carrier plate can be transferred to different positions respectively to separate the materials on the carrier plate, with a high degree of automation and high efficiency of separation.
[0020] Other features and advantages of the embodiments of the present invention will be described in detail in the subsequent specific implementation section. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The accompanying drawings are used to provide a further understanding of the embodiments of the present utility model and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the embodiments of the present utility model, but do not constitute a limitation on the embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without creative work. In the drawings:
[0022] Figure 1 It is a schematic diagram of the structure of a sample separation device provided according to an embodiment of the utility model.
[0023] Description of Reference Numerals
[0024] 10 Carrying plate 43 Flip drive
[0025] 11 Through hole 51 Mounting frame
[0026] 20 Broken sample barrel 52 Waste box
[0027] 30 Sample breaking drive 53 Carrying plate drive
[0028] 41 Mounting frame 60 Cooling assembly
[0029] 42 Mounting plate 70 Mounting platform DETAILED DESCRIPTION
[0030] The specific implementation of the present invention is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described here is only used to illustrate and explain the present invention, and is not used to limit the present invention.
[0031] The following describes the sample separation device according to the present utility model with reference to the accompanying drawings. Figure 1 The figure is a schematic diagram of the structure of the sampling device provided according to an embodiment of the utility model. The sampling device for the sampling system includes:
[0032] Mounting frame 51;
[0033] The carrier plate 10 is flippably disposed on the mounting frame 51 and is used to place the separated samples and waste materials;
[0034] A transfer device (not shown in the figure), used to transfer the sample from the carrier plate 10 to a preset position;
[0035] The carrier plate driving member 53 is drivingly connected to the carrier plate 10 and is used to drive the carrier plate 10 to flip so that the waste falls from the carrier plate 10 .
[0036] The sample in this embodiment can be selected as a sample after the molten steel is sampled and solidified, and the sampling system can be selected as a sampling system for the molten steel solidified sample. The sampling of the sample requires breaking the probe shell, metal shell, quartz sand, etc. outside the sample, and it is often necessary to perform steps such as sample breaking and sample separation on site. In the prior art, most of the above steps are manually performed on site. The embodiment of the utility model provides a sample separation device, which includes a mounting frame 51, a carrier plate 10, a transfer device and a carrier plate driving member 53, wherein the carrier plate 10 can carry the separated samples and waste materials, the transfer device can transfer the samples on the carrier plate 10 to a preset position, and the carrier plate driving member 53 can drive the carrier plate 10 to flip so that the waste materials fall from the carrier plate 10. Among them, the flipping of the carrier plate can be selected as flipping downward.
[0037] By using the above-mentioned sample sorting device, the samples and waste materials on the carrier plate 10 can be automatically sorted, the sample sorting efficiency is high, and the assembly line operation of the sampling system is convenient.
[0038] In one embodiment, the sample sorting device further includes a mounting platform 70 disposed on the mounting frame 51, the mounting end of the carrier plate driver 53 is rotatably connected to the mounting platform 70, and the driving end of the carrier plate driver 53 is rotatably connected to the carrier plate 10. The mounting platform 70 can be used to mount the mounting end of the carrier plate driver 53 so that the position of one end of the carrier plate driver 53 remains unchanged. The arrangement of the mounting platform 70 enables the carrier plate driver 53 to drive the carrier plate driver 53 more stably.
[0039] In one embodiment, the carrier plate driving member 53 is a telescopic cylinder, the driving end of the telescopic cylinder is rotatably connected to the carrier plate 10, and the mounting end of the telescopic cylinder is rotatably connected to the mounting platform 70. When the telescopic cylinder is in a retracted or extended state, the carrier plate 10 flips relative to the mounting frame 51. Specifically, the carrier plate driving member 53 can be a telescopic air cylinder, a telescopic oil cylinder, a telescopic electric cylinder, etc. When the carrier plate driving member 53 is extended or retracted, the driving end of the carrier plate driving member 53 moves, thereby driving the carrier plate 10 to flip. The above-mentioned telescopic cylinder has a simple structure and is easier to implement, which is convenient for adjusting the motion state of the carrier plate 10.
[0040] In one embodiment, a plurality of through holes 11 are provided on the carrier plate 10. The carrier plate 10 is used to carry waste materials and samples. Waste residues of waste materials may remain on the samples. The plurality of through holes 11 provided on the carrier plate 10 can facilitate the removal of the waste residues on the samples. In addition, the temperature of the samples and waste residues is relatively high. The provision of the plurality of through holes 11 increases the surface area of the carrier plate 10, accelerating the heat dissipation of the carrier plate 10.
[0041] In another embodiment, the supporting plate 10 is a mesh plate. Compared with a flat solid plate, the mesh plate is lighter and has a lower cost, which facilitates the driving of the supporting plate driving member 53 .
[0042] In one embodiment, the transfer device includes: a first visual recognition component for identifying samples; a robotic arm component, which is communicatively connected to the first visual recognition component and is used to grab and transfer samples according to the recognition results of the first visual recognition component. The first visual recognition component can identify the sample on the carrier plate 10, and the robotic arm component can be communicatively connected to the first visual recognition component. After the first visual recognition component identifies the combination, the robotic arm component can grab and transfer the sample to a preset position. In the above-mentioned transfer device, the first visual recognition component can accurately identify the sample, and the robotic arm component accurately grabs and transfers the sample according to the recognition results of the visual recognition component, so that the sample separation is more accurate and the sample separation yield is higher. Specifically, the robotic arm component includes a robotic arm and a robotic claw arranged at the moving end of the robotic arm.
[0043] In one embodiment, the sample separation device further includes a cooling assembly 60 disposed on one side of the mounting frame 51 and used to cool the sample. The sample is in a high temperature state after the sample is broken, and the sample needs to be cooled before detection, and the cooling assembly 60 can cool the sample. The sample and waste after the sample is broken can be transferred to the carrier plate 10, and the transfer device can identify the sample on the carrier plate 10 and transfer the sample to the cooling assembly 60, so that the cooling assembly 60 cools the sample to improve the detection efficiency.
[0044] In one embodiment, the cooling assembly 60 includes: a cooling box, which is arranged on one side of the mounting frame 51; and a coolant, which is arranged in the cooling box and cools the sample. The coolant can be water or a liquid with a large specific heat capacity that does not chemically react with the sample. After the sample assembly is cooled in the coolant, the staff can more conveniently detect the components in the sample.
[0045] In one embodiment, the mounting frame 51 forms a storage space below the carrier plate 10, and the sample separation device further includes a waste box 52 disposed in the storage space and used to collect waste. After the sample is broken, the sample and waste can be transferred to the carrier plate 10, and the transfer device can transfer the sample to the cooling assembly 60. The waste box 52 can collect the waste on the carrier plate 10 to empty the material on the carrier plate 10, so that the carrier plate 10 can carry the sample and waste again and perform the next sample breaking and sample separation process, which is conducive to the continuous sample separation production of the sample separation device and improves the sample separation efficiency.
[0046] In one embodiment, on a horizontal plane, the area where the waste bin 52 is located covers the area where the carrier plate 10 is located. That is, the length of the waste bin 52 is greater than the length of the carrier plate 10, and the width of the waste bin 52 is greater than the width of the carrier plate 10. When waste on the carrier plate 10 falls, the waste bin 52 with a larger coverage area can ensure that waste from each process can enter the waste bin 52.
[0047] By adopting the above-mentioned sample separation device, it is convenient to automatically separate the separated samples and waste materials, and transfer the samples to the cooling box of the cooling component 60. The coolant in the cooling box can quickly cool the samples, so as to facilitate the detection of the components of the samples. The supporting plate 10 can be turned downward by the supporting plate driving member 53, and the waste materials on the supporting plate 10 can be dropped into the waste material box 52, so as to facilitate the recycling or destruction of the waste materials. The above-mentioned sample separation device has a high degree of automation, and no manual operation is required during the sample separation process, which reduces the labor cost and improves the sample separation efficiency. In addition, the sample separation device returns to the state before the sample separation after the sample separation is completed, so that the sample separation device can perform assembly line operation.
[0048] In one embodiment, a sampling system is provided, comprising the sampling device for the sampling system described above. The sampling system can be a sampling system for samples after molten steel solidifies.
[0049] In the description of the present invention, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0050] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0051] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0052] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. A sampling device for a sampling system, characterized in that: The sample separation device comprises: Mounting frame (51); A carrying plate (10) is flippably arranged on the mounting frame (51) and is used to place separated samples and waste materials; A transfer device, used for transferring the sample from the carrier plate (10) to a preset position; A carrier plate driving member (53) is drivingly connected to the carrier plate (10) and is used to drive the carrier plate (10) to flip over so that the waste falls off the carrier plate (10).
2. The sampling device for a sampling system according to claim 1, characterized in that: The sample sorting device further comprises a mounting platform (70) arranged on the mounting frame (51), the mounting end of the carrier plate driving member (53) being rotatably connected to the mounting platform (70), and the driving end of the carrier plate driving member (53) being rotatably connected to the carrier plate (10).
3. The sampling device for a sampling system according to claim 2, characterized in that: The bearing plate driving member (53) is a telescopic cylinder, the driving end of the telescopic cylinder is rotatably connected to the bearing plate (10), and the mounting end of the telescopic cylinder is rotatably connected to the mounting platform (70). When the telescopic cylinder is in a retracted state or an extended state, the bearing plate (10) flips relative to the mounting frame (51).
4. The sampling device for a sampling system according to claim 1, characterized in that: The carrying plate (10) is provided with a plurality of through holes (11).
5. The sampling device for a sampling system according to claim 1, characterized in that: The transfer device comprises: A first visual recognition component, used to recognize the sample; A robotic arm component is communicatively connected to the first visual recognition component and is used to grab and transport the sample according to the recognition result of the first visual recognition component.
6. The sampling device for a sampling system according to claim 1, characterized in that: The sample dividing device further comprises a cooling component (60) arranged on one side of the mounting frame (51) and used for cooling the sample.
7. The sampling device for a sampling system according to claim 6, characterized in that: The cooling assembly (60) comprises: A cooling box, arranged on one side of the mounting frame (51); A cooling liquid is disposed in the cooling box and cools the sample.
8. The sampling device for a sampling system according to any one of claims 1 to 7, characterized in that: The mounting frame (51) forms a receiving space below the carrying plate (10), and the sample separation device further comprises a waste material box (52) arranged in the receiving space and used for collecting the waste material.
9. The sampling device for a sampling system according to claim 8, characterized in that: On a horizontal plane, the area where the waste box (52) is located covers the area where the carrying plate (10) is located.
10. A sampling system, characterized in that: The invention comprises a sampling device for a sampling system according to any one of claims 1 to 9.