Cylinder type resistance welding machine

By designing a cylinder structure in the resistance welding machine and using Teflon insulating plates and guide mechanisms, the problem of poor stability of the resistance welding machine is solved, and higher welding accuracy and equipment stability are achieved.

CN222778972UActive Publication Date: 2025-04-22TENGHUA (NINGBO) INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421604059.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-04-22
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

The existing resistance welding machines have poor stability and cannot bear large lateral forces, which leads to offset the head assembly during welding and affects the welding accuracy.

Method used

A cylinder resistance welding machine is designed, using Teflon material insulating plates and guide mechanisms, which drive the upper and lower molds through the cylinder body to ensure that the upper and lower molds can bear greater lateral forces and improve stability through water cooling.

Benefits of technology

This design improves the stability of the welding process, prevents the deviation of the upper die head and the lower die head, improves the welding accuracy, and ensures the long-term high-temperature operation and use stability of the equipment through the insulation performance of Teflon materials and water-cooled heat dissipation method.

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Abstract

The utility model discloses an air cylinder type resistance welding machine, and relates to the technical field of resistance welding machines. Comprising a welding machine base, an air cylinder body is arranged at the top of the welding machine base, an upper die driven by the air cylinder body is arranged in the welding machine base, a lower die located under the upper die is further arranged in the welding machine base, the output end of the air cylinder body extends into the welding machine base, and guide mechanisms are arranged on the two sides of the output end of the air cylinder body; the guide mechanism comprises a sliding block and a sliding rail connected with the sliding block in a sliding and sleeving mode, an insulating plate made of teflon materials is adopted, the insulating performance among the upper die, the lower die and the welding machine base is guaranteed, and the upper die head can bear larger lateral force through the guide mechanism. The upper die head and the lower die head are arranged in the welding process, deviation caused by centering of the upper die head and the lower die head in the welding process is prevented, the welding process is more stable, the upper die head and the lower die head both adopt a water-cooling heat dissipation mode, and the use stability of the upper die head and the lower die head is further guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of resistance welding machines, in particular to a cylinder type resistance welding machine. Background Art

[0002] Resistance welding machine refers to a welding equipment that uses the principle of resistance heating for welding. Resistance welding machines can be divided into different types according to different uses and requirements. From the classification of welding methods, there are spot welding machines, seam welding machines, projection welding machines and butt welding machines; from the classification of electrode pressure forms, there are lever type, electric cam type, pneumatic type, hydraulic type and pneumatic and hydraulic combined type; from the classification of welding current types of resistance welding machines, there are single-phase industrial frequency welding machines, secondary rectifier welding machines, three-phase low-frequency welding machines, capacitor energy storage welding machines and inverter power supply welding machines. Resistance welding machines are mainly composed of main circuit parts, pressure transmission parts and control parts.

[0003] However, the existing resistance welding machines have poor stability and cannot allow the pressure head assembly to bear a larger lateral force. During the welding process, the upper and lower pressure heads are prone to deviation due to the centering problem, which seriously affects the welding accuracy and the use effect is not ideal. Utility Model Content

[0004] The utility model provides a cylinder type resistance welding machine to solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cylinder-type resistance welding machine, comprising a welding machine base, a cylinder body is arranged on the top of the welding machine base, an upper mold driven by the cylinder body is arranged inside the welding machine base, a lower mold is also arranged inside the welding machine base and is located directly below the upper mold, the output end of the cylinder body extends to the interior of the welding machine base and guide mechanisms are arranged on both sides of the output end of the cylinder body.

[0006] Furthermore, the guide mechanism includes a slide block and a slide rail slidably sleeved with the slide block.

[0007] Furthermore, at least two sliders are provided on both sides of the output end of the cylinder body, and at least two slide rails are provided on both sides of the inner wall of the welding machine base.

[0008] Furthermore, insulating plates are provided between the output end of the cylinder body and the upper die, and between the welding machine base and the lower die.

[0009] Furthermore, the insulating plate is made of Teflon material.

[0010] Furthermore, the upper die includes an upper water-cooling block and an upper die head embedded inside one side of the upper water-cooling block.

[0011] Furthermore, the lower mold includes a lower water-cooling block and a lower mold head embedded in one side of the lower water-cooling block.

[0012] Furthermore, a pressure sensor is provided between the output end of the cylinder body and the insulating plate.

[0013] Compared with the prior art, the utility model provides a cylinder type resistance welding machine, which has the following beneficial effects:

[0014] This cylinder resistance welding machine uses an insulating plate made of Teflon material to ensure the insulation performance between the upper die, lower die and welding machine base. The setting of the guide mechanism can allow the upper die head to bear a larger lateral force, preventing it from shifting due to the alignment problem of the upper die head and the lower die head during the welding process. The welding process is more stable. Both the upper die head and the lower die head adopt water cooling to further ensure the stability of the upper and lower die heads. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the main structure of the cylinder of the utility model;

[0017] Figure 3 It is a structural side view of the utility model.

[0018] In the figure: 1. welding machine base; 2. cylinder body; 3. upper die; 31. upper water cooling block; 32. upper die head; 4. lower die; 41. lower water cooling block; 42. lower die head; 5. pressure sensor; 6. slider; 7. slide rail; 8. insulation plate. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-3 The utility model discloses a cylinder type resistance welding machine, comprising a welding machine base 1, a cylinder body 2 is arranged on the top of the welding machine base 1, an upper mold 3 driven by the cylinder body 2 is arranged inside the welding machine base 1, a lower mold 4 located directly below the upper mold 3 is also arranged inside the welding machine base 1, the output end of the cylinder body 2 extends to the inside of the welding machine base 1 and guide mechanisms are arranged on both sides of the output end of the cylinder body 2.

[0021] Specifically, the guide mechanism includes a slider 6 and a slide rail 7 slidably connected to the slider 6. No less than two sliders 6 are arranged on both sides of the output end of the cylinder body 2, and no less than two slide rails 7 are arranged on both sides of the inner wall of the welding machine base 1. The guide mechanism can allow the upper die head 32 to bear a larger lateral force to prevent the upper die head 32 and the lower die head 42 from shifting due to the centering problem during the welding process, and the welding process is more stable.

[0022] Specifically, an insulating plate 8 is provided between the output end of the cylinder body 2 and the upper mold 3, and between the welding machine base 1 and the lower mold 4. The insulating plate 8 is made of Teflon material. Teflon has high purity and strong chemical stability. It will not react chemically due to the inability to use media or other substances. It can withstand high temperature environments and can be used for a long time in high temperature environments above 200°C. It is widely used in equipment manufacturing under high temperature conditions and high temperature lubricating materials. Teflon has excellent corrosion resistance and can withstand the erosion of various chemical media. It is not easily corroded by acids, alkalis, and salts. Therefore, Teflon is widely used in chemical production, pharmaceutical and other industries. It can be used to make various corrosion-resistant pipes, valves, pumps and other equipment. Teflon also has excellent lubrication properties and can reduce the friction coefficient to a very low level, thereby reducing machine wear and reducing energy consumption. In addition, other characteristics of Teflon enable it to be widely used in the production of various sealing materials and bearings.

[0023] Specifically, the upper mold 3 includes an upper water-cooling block 31 and an upper mold head 32 embedded in one side of the upper water-cooling block 31, and the lower mold 4 includes a lower water-cooling block 41 and a lower mold head 42 embedded in one side of the lower water-cooling block 41. Both the upper mold head 32 and the lower mold head 42 adopt water cooling to ensure the stability of the upper mold head 32 and the lower mold head 42.

[0024] Specifically, a pressure sensor 5 is provided between the output end of the cylinder body 2 and the insulating plate 8. Figure 1 A meter is also provided on one side of the welding machine base 1, which is used in conjunction with the pressure sensor 5 to accurately monitor the pressure and displacement during use. An electrical proportional valve is provided on the side of the cylinder body to more quickly adjust the pressure generated by the cylinder body 2.

[0025] In summary, the cylinder type resistance welding machine adopts the insulating plate 8 of Teflon material to ensure the insulation performance between the upper die 3, the lower die 4 and the welding machine base 1. The setting of the guide mechanism can allow the upper die head 32 to bear a larger lateral force, thereby preventing the upper die head 32 and the lower die head 42 from shifting due to the centering problem during the welding process. The welding process is more stable. The upper die head 32 and the lower die head 42 are both cooled by water to further ensure the stability of the upper die head 32 and the lower die head 42.

[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cylinder type resistance welding machine, comprising a welding machine base (1), characterized in that: A cylinder body (2) is arranged on the top of the welding machine base (1), an upper mold (3) driven by the cylinder body (2) is arranged inside the welding machine base (1), and a lower mold (4) located directly below the upper mold (3) is also arranged inside the welding machine base (1), the output end of the cylinder body (2) extends to the inside of the welding machine base (1), and guide mechanisms are arranged on both sides of the output end of the cylinder body (2).

2. A cylinder type resistance welding machine according to claim 1, characterized in that: The guide mechanism comprises a slide block (6) and a slide rail (7) which is slidably sleeved with the slide block (6).

3. A cylinder type resistance welding machine according to claim 2, characterized in that: At least two sliders (6) are arranged on both sides of the output end of the cylinder body (2), and at least two slide rails (7) are arranged on both sides of the inner wall of the welding machine base (1).

4. A cylinder type resistance welding machine according to claim 1, characterized in that: Insulating plates (8) are provided between the output end of the cylinder body (2) and the upper die (3), and between the welding machine base (1) and the lower die (4).

5. A cylinder type resistance welding machine according to claim 4, characterized in that: The insulating plate (8) is made of Teflon material.

6. A cylinder type resistance welding machine according to claim 1, characterized in that: The upper die (3) comprises an upper water-cooling block (31) and an upper die head (32) embedded inside one side of the upper water-cooling block (31).

7. A cylinder type resistance welding machine according to claim 1, characterized in that: The lower die (4) comprises a lower water cooling block (41) and a lower die head (42) embedded inside one side of the lower water cooling block (41).

8. The cylinder type resistance welding machine according to claim 1, characterized in that: A pressure sensor (5) is also provided between the output end of the cylinder body (2) and the insulating plate (8).