Novel pipeline component prestress tensioning robot

Abstract

The utility model provides a novel pipeline component prestress tensioning robot which comprises a square box seat, and a rotating motor is connected to the front side of the interior of the square box seat through bolts. Lifting electric cylinders and guide columns are supported at the upper parts of the square box seats; the outer wall of the guide column is sleeved with a lifting table, and the lower portion of the lifting table is in bolted connection with an output shaft of the lifting electric cylinder. The left side of the lifting table is connected with a transverse moving frame structure; the inner side of the transverse moving frame structure is connected with a tensioning cylinder; clamping seats are welded around the left side of the inner wall of the tensioning cylinder; a positioning disc is welded to the left side of the inner wall of the tensioning cylinder and arranged on the left side of the clamping base. The right side of the clamping seat is in bolted connection with a hydraulic cylinder; an output shaft of the hydraulic cylinder is in bolted connection with a tensioning disc; a clamping seat is welded in the tensioning disc; and a conical seat is inserted into the clamping seat. According to the utility model, the transverse moving movable frame structure is arranged and is matched with the tensioning cylinder to adjust the angle, so that the transverse moving movable frame structure is matched with other adjusting activities, and different pipeline components can be correspondingly connected and stably tensioned according to different terrains.

Description

Technical Field

[0001] The utility model belongs to the technical field of prestressed tensioning of pipeline components, and in particular relates to a novel prestressed tensioning robot for pipeline components. Background Art

[0002] Pipe components are various components used to connect, change direction, adjust flow or branch pipelines, and prestressed tensioning robots are equipment that tensions pipe components after they are laid to improve the bending resistance and bearing capacity of the components, and to make laying and use more stable. However, after the pipe components are laid, it is not convenient to adjust the angle and position according to the laying environment, which makes it inconvenient to correspond to the pipeline during use and affects the tensioning work. Summary of the invention

[0003] In order to solve the above technical problems, the utility model provides a new type of pipeline component prestressing tensioning robot, which can adjust the work according to the environment in which the pipeline components are laid, so as to avoid the influence of the tensioning work due to the inability to correspond to the pipeline.

[0004] The technical scheme is as follows: a new type of prestressed tensioning robot for pipeline components, including a square box seat, a rotating motor is bolted to the front side of the square box seat; the upper part of the square box seat supports a lifting electric cylinder and a guide column; the outer wall of the guide column is sleeved with a lifting platform, and the lower part of the lifting platform is bolted to the output shaft of the lifting electric cylinder; a transverse movable frame structure is connected to the left side of the lifting platform; a tensioning cylinder is connected to the inner side of the transverse movable frame structure; a clamping seat is welded around the left side of the inner wall of the tensioning cylinder; a positioning plate is welded on the left side of the inner wall of the tensioning cylinder, and the positioning plate is arranged on the left side of the clamping seat; a hydraulic cylinder is bolted to the right side of the clamping seat; a tensioning disk is bolted to the output shaft of the hydraulic cylinder; a clamping seat is welded inside the tensioning disk; a conical seat is inserted in the clamping seat; a PLC is bolted to the outer wall of the square box seat, and is characterized in that the transverse movable frame structure includes an electric slide, a movable rotating hanger structure is installed at the front end of the electric slide, and a reducer is bolted to the rear of the movable rotating hanger structure; a tilting motor is bolted to the right side of the upper part of the reducer.

[0005] Preferably, a gear box is provided inside the square box seat, and a turntable is axially connected to the gear box, and the turntable is bolted to support and connect the lifting electric cylinder and the guide column.

[0006] Preferably, the electric slide bolt is installed at the left end of the lifting platform, and the electric slide sliding part is connected to the hanging shell bolt for use.

[0007] Compared with the prior art, the beneficial effects of the utility model are:

[0008] In the utility model, the square box seat and the rotating motor are arranged to drive the lifting platform to be steered and adjusted.

[0009] In the utility model, the arrangement of the lifting electric cylinder, the lifting platform and the guide column facilitates the lifting and lowering adjustment of the tensioning part.

[0010] In the utility model, the tensioning disc, the clamping seat and the conical seat are arranged. When the tensioning disc cooperates with the clamping seat to move, the conical space on the inner side squeezes the conical seat to be fastened to the pipeline component, which will drive the tensioning work at both ends of the pipeline structure.

[0011] In the utility model, the setting of the electric slide is coordinated with the lateral adjustment of the tensioning cylinder.

[0012] In the utility model, the settings of the reducer and the tilting motor cooperate with the tensioning cylinder to adjust the angle, and then cooperate with other adjustment activities, so that different pipeline components can be connected according to different terrains and stable tensioning work can be performed. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of the utility model.

[0014] Figure 2 It is a structural schematic diagram of the transverse movable frame structure of the utility model.

[0015] Figure 3 It is a structural schematic diagram of a movable rotating suspension seat structure of the utility model.

[0016] In the figure:

[0017] 1. Square box seat; 2. Rotating motor; 3. Lifting electric cylinder; 4. Lifting platform; 5. Guide column; 6. Transverse movable frame structure; 61. Electric slide; 62. Reducer; 63. Tilt motor; 64. Movable rotating suspension seat structure; 641. Socket seat; 642. Ring groove; 643. Positioning seat; 644. Steering motor; 645. Suspension shell; 7. Tensioning cylinder; 8. Clamping seat; 9. Hydraulic cylinder; 10. Tensioning disk; 11. Positioning disk; 12. Clamping seat; 13. Conical seat; 14. PLC. DETAILED DESCRIPTION

[0018] The utility model is further described below in conjunction with the accompanying drawings: Example

[0019] As attached Figure 1As shown, a new type of prestressed tensioning robot for pipeline components includes a square box seat 1, and a rotating motor 2 is bolted to the front side of the square box seat 1; the upper part of the square box seat 1 supports a lifting electric cylinder 3 and a guide column 5; the outer wall of the guide column 5 is sleeved with a lifting platform 4, and the lower part of the lifting platform 4 is bolted to the output shaft of the lifting electric cylinder 3; the left side of the lifting platform 4 is connected to a transverse movable frame structure 6; the inner side of the transverse movable frame structure 6 is connected to a tensioning cylinder 7; a clamping seat 8 is welded around the left side of the inner wall of the tensioning cylinder 7; a positioning plate 11 is welded to the left side of the inner wall of the tensioning cylinder 7, and the positioning plate 11 is arranged on the left side of the clamping seat 8; a hydraulic cylinder 9 is bolted to the right side of the clamping seat 8; the output shaft of the hydraulic cylinder 9 is bolted to the tensioning disk 10; a clamping seat 12 is welded inside the tensioning disk 10; a conical seat 13 is inserted in the clamping seat 12; the outer wall of the square box seat 1 is bolted to a PLC 14.

[0020] As attached Figure 2 As shown, in the above embodiment, specifically, the transverse movable frame structure 6 includes an electric slide 61, a movable rotating seat structure 64 is installed at the front end of the electric slide 61, and the movable rotating seat structure 64 is bolted to the rear of the reducer 62; the right side bolt on the upper part of the reducer 62 is connected to the tilting motor 63; the driving tilting motor 63 cooperates with the reducer 62 to drive the tensioning cylinder 7 to tilt to complete the adjustment.

[0021] As attached Figure 3 As shown, in the above embodiment, specifically, the movable rotating suspension seat structure 64 includes a sleeve seat 641, an annular groove 642 is opened on the upper side of the sleeve seat 641; a positioning seat 643 is inserted into the annular groove 642; a suspension shell 645 is bolted to the upper end of the positioning seat 643; a steering motor 644 is bolted inside the suspension shell 645; the steering motor 644 is driven to drive the sleeve seat 641 outside the positioning seat 643 to rotate.

[0022] In the above embodiment, specifically, a gear box is arranged inside the square box seat 1, and a turntable is axially connected to the gear box, and the turntable is bolted to support and connect the lifting electric cylinder 3 and the guide column 5.

[0023] In the above embodiment, specifically, the electric slide 61 is bolted to the left end of the lifting platform 4, and the sliding part of the electric slide 61 is bolted to the hanging shell 645 for use.

[0024] In the above embodiment, specifically, the tensioning cylinder 7 is axially connected to the inner side of the sleeve 641, and the reducer 62 bolted on the rear side of the sleeve 641 is embedded with the shaft at the rear end of the tensioning cylinder 7 to facilitate movable installation and adjustment of the tilt angle.

[0025] In the above embodiment, specifically, the positioning seat 643 inside the annular groove 642 is configured to be L-shaped, and a ball is movably embedded inside the annular groove 642 to reinforce the installed socket seat 641.

[0026] In the above embodiment, specifically, the steering motor 644 is connected and protected by a hanging shell 645, and the output shaft is movably connected to the sleeve seat 641 to drive its rotation adjustment.

[0027] In the above embodiment, specifically, the rotating motor 2 is electrically connected to PLC14, the lifting electric cylinder 3 is electrically connected to PLC14, the hydraulic cylinder 9 is provided with multiple and all pipelines are connected to the hydraulic station, the electric slide 61 is electrically connected to PLC14, the tilting motor 63 is electrically connected to PLC14, the steering motor 644 is electrically connected to PLC14, and the PLC14 lifting is electrically connected with a button.

[0028] How it works

[0029] The working principle of the utility model is as follows: when prestressing the laid pipeline components, the square box seat 1 is placed at the laying location and the rotating motor 2 is driven to cooperate with the internal gear box to drive the guide column 5 and the lifting cylinder 3 to move and turn for adjustment, and then the lifting cylinder 3 is driven to drive the lifting platform 4 and the electric slide 61 to move up and down, and then the steering motor 644 is driven to drive the sleeve seat 641 outside the positioning seat 643 to rotate, and finally the tilting motor 63 is driven to cooperate with the reducer 62 to drive the tensioning cylinder 7 to tilt to complete the adjustment, and after the adjustment, the pipeline components with the conical seats 13 at both ends are inserted into the positioning disks 11 and the clamping seats 12 of the tensioning disk 10 at different positions, and then the hydraulic cylinder 9 is driven to drive the tensioning disk 10 to move, so that the conical seat 13 is squeezed by the clamping seat 12 and drives the pipeline components to move to realize the tensioning work.

[0030] Utilizing the technical solution described in the utility model, or those skilled in the art designing similar technical solutions inspired by the technical solution of the utility model to achieve the above-mentioned technical effects, all fall within the protection scope of the utility model.

Claims

1. A novel prestressed tensioning robot for a pipeline component, the novel prestressed tensioning robot for a pipeline component comprising a square box seat (1), wherein the front side of the square box seat (1) is bolted to a rotating motor (2); the upper part of the square box seat (1) supports a lifting electric cylinder (3) and a guide column (5); the outer wall of the guide column (5) is sleeved with a lifting platform (4), and the lower part of the lifting platform (4) is bolted to the output shaft of the lifting electric cylinder (3); the left side of the lifting platform (4) is connected to a transverse movable frame structure (6); the inner side of the transverse movable frame structure (6) is connected to A tensioning cylinder (7); a clamping seat (8) is welded around the left side of the inner wall of the tensioning cylinder (7); a positioning plate (11) is welded on the left side of the inner wall of the tensioning cylinder (7), and the positioning plate (11) is arranged on the left side of the clamping seat (8); a hydraulic cylinder (9) is bolted to the right side of the clamping seat (8); the output shaft of the hydraulic cylinder (9) is bolted to the tensioning plate (10); a clamping seat (12) is welded inside the tensioning plate (10); a conical seat (13) is inserted into the clamping seat (12); a PLC (14) is bolted to the outer wall of the square box seat (1), characterized in that: The transverse movable frame structure (6) comprises an electric slide (61), a movable rotating seat structure (64) is installed at the front end of the electric slide (61), and a reducer (62) is bolted to the rear of the movable rotating seat structure (64); and a tilting motor (63) is bolted to the right side of the upper part of the reducer (62).

2. The novel prestressed tensioning robot for pipeline components as claimed in claim 1 is characterized in that: The movable rotating suspension seat structure (64) comprises a sleeve seat (641), an annular groove (642) is formed on the upper side of the sleeve seat (641); a positioning seat (643) is inserted into the annular groove (642); a suspension shell (645) is bolted to the upper end of the positioning seat (643); and a steering motor (644) is bolted to the interior of the suspension shell (645).

3. The novel prestressed tensioning robot for pipeline components as claimed in claim 1 is characterized in that: The square box seat (1) is provided with a gear box inside, and a turntable is axially connected to the gear box. The turntable is also supported and connected to the lifting electric cylinder (3) and the guide column (5) by bolts.

4. The novel prestressed tensioning robot for pipeline components as claimed in claim 1 is characterized in that: The electric slide (61) is bolted to the left end of the lifting platform (4), and the sliding part of the electric slide (61) is bolted to the hanging shell (645) for use.

5. The novel prestressed tensioning robot for pipeline components as claimed in claim 2 is characterized in that: The inner side of the sleeve seat (641) is axially connected to a tensioning cylinder (7), and a reducer (62) bolted to the rear side of the sleeve seat (641) is inlaid and connected to the shaft at the rear end of the tensioning cylinder (7).

6. The novel prestressed tensioning robot for pipeline components as claimed in claim 2 is characterized in that: The positioning seat (643) inside the annular groove (642) is configured to be L-shaped, and a ball bearing is movably embedded inside the annular groove (642).

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