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897results about "Shaping reinforcements" patented technology

Production process for prefabricated reinforced concrete duct pieces

The invention discloses a production process for prefabricated reinforced concrete duct pieces. The production process comprises the following steps of: a, clearing a mould and removing oil of the mould; b, assembling the mould; c, detecting precision of the mould; d, mounting a steel reinforcement framework and embedded parts; e, pouring and vibrating concrete, wherein vibrating time is controlled to be 4-10 minutes; f, molding and plastering concrete; g, carrying out steam curing on the duct pieces, resting for 3-4 hours and starting heating and steam-curing after vibrating is ended, wherein the duct piece steam-curing comprises four stages of a still resting stage T, a heating stage S, a constant-temperature stage H and a cooling stage J; h, de-molding the duct pieces; i, numbering and marking the duct pieces, and checking appearance to repair; j, carrying out water curing on the duct pieces; and k, storing the duct pieces. According to the production process disclosed by the invention, factory construction time can be saved, the whole construction period is effectively shortened, and factory construction cost is reduced; a fixed mould is on a designated position, and therefore, designated duct pieces with errors are favorably managed, and problem causes can be quickly determined; tunnel shield reinforced concrete duct pieces with high quality can be produced; and construction operation is normalized, programmed and standardized.
Owner:CHINA RAILWEY ENG SERVICE CO LTD

Pipe pile automatic production line

The invention discloses an automatic production line for a pipe pile. The automatic production line comprises a cage bar manufacturing area, a cage assembling area, a die covering area, a die assembly area, an area for distributing materials in front of a workbench, a centrifugal forming area, a steam curing area, a die removal area and a steam pressing area, wherein the cage assembling area is arranged on one side of the cage bar manufacturing area and is used for assembling manufactured cage bars to a bottom die; a pipe die conveying machine set is arranged between the cage bar manufacturing area and the cage assembling area; the die covering area is arranged on one side of the cage assembling area and is used for cleaning and conveying a cover die after the cover die is uncovered; the die assembly area is arranged between the cage assembling area and the cage bar manufacturing area and is used for performing the die assembly on the covered die; a pipe die conveying machine set is arranged between the die covering area and the die assembly area; the area for distributing the materials in front of the workbench is arranged on the other side of the cage bar manufacturing area and is used for distributing the materials for the die subjected to the die assembly; the centrifugal forming area is arranged on one side of the area for distributing the materials in front of the workbench; the steam curing area is arranged on one side of the centrifugal forming area; the die removal area is arranged on one side of the steam curing area, and is arranged on one side of the die covering area; and the steam pressing area is arranged on the other side of the die removal area.
Owner:JIANGSU TANGCHEN MACHINERY EQUIP MFG

Non-steam autoclaved high performance concrete tube pile using calcium silicate hydrate seed powder as exciting agent, and preparation method of non-steam autoclaved high performance concrete tube pile

The invention belongs to the technical field of building materials, and particularly relates to a non-steam autoclaved high performance concrete tube pile using calcium silicate hydrate seed powder as an exciting agent, and a preparation method of the non-steam autoclaved high performance concrete tube pile. The concrete tube pile is prepared from ordinary Portland cement, mineral additives, the calcium silicate hydrate seed powder, sand, stones, a water reducing agent and an antifoaming agent. According to the non-steam autoclaved high performance concrete tube pile and the preparation method thereof disclosed by the invention, the calcium silicate hydrate seed powder is used as the exciting agent, so that a nucleation potential barrier of cement hydration can be reduced, besides, preferential adsorption nucleation is performed on reactant ions, the cement hydration is promoted, the pozzolanic effect of the mineral additives can also be advanced, the early strength of the concrete is improved from many aspects, and the non-steam autoclaved purpose is realized. According to the non-steam autoclaved high performance concrete tube pile and the preparation method thereof disclosed by the invention, the defects of low early strength, complex production technology, high energy consumption and the like of a conventional high performance concrete tube pile can be overcome, the equipment purchase cost and the equipment maintenance cost can also be reduced, and good economic and social benefits can be achieved.
Owner:TONGJI UNIV

Production process of short tubular piles

The invention relates to a production process of prestressed high-strength concrete tubular piles. The production process of short tubular piles is characterized by comprising the following steps: 1,preparing high-performance concrete; 2, manufacturing a steel reinforcement cage with pile heads: firstly welding the steel reinforcement cage with the length of 1-3 meters through steel reinforcements, then respectively welding collar plates at both end parts of the steel reinforcement cage, and welding end plates on the collar plates to obtain the steel reinforcement cage with the pile heads andthe length of 1-3 meters; 3, connecting the steel reinforcement cage with the pile heads and the length of 1-3 meters into a whole by adopting a connecting device to obtain the conjoined steel reinforcement cage with the pile heads; 4, putting the conjoined steel reinforcement cage with the pile heads into a mould; 5, distributing materials; 6. then carrying out longitudinal tension; 6, putting the tensioned pile mould with the materials on a centrifuge for centrifugal forming; 7, putting the centrifugalized pile mould with the materials into a steam maintenance pool for steam maintenance; and 8, stripping after steam maintenance; then removing the connecting device; and obtaining a multisection tubular pile with the length of 1-3 meters. The production process has the characteristics ofhigh efficiency and low production cost.
Owner:湖北天利建筑技术有限责任公司 +1

PHC (prestressed concrete pipe pile) pile streamline conveying production line

The invention belongs to a production process of a PHC pile and relates to a PHC pile streamline conveying production line. The production line is characterized by comprising a whole production workshop formed by a left area, a middle area and a right area, wherein from the front part to the back part of the workshop, the left area is sequentially provided with a blending floor, an end plate processing area, a steel reinforcement cage, an end plate assembling area and a steel reinforcement cage roll welding area, the middle area is sequentially provided with a concrete spreading area, a cage loading area, an oil spraying pool, a die-cleaning pool, a die-detaching area, and a steel rod precisely cutting and heading area, and the right area is sequentially provided with a tensioning area, a centrifugal molding area, a steaming area, a pipe pile expanding area, a product inspection and code-spraying identifier area, a to-be-high pressure steamed semi-finished pipe pile storing area and a high pressure kettle-entering transition carriage pit. The production line has the beneficial effects that plane circular arrangement is adopted, and the occurrence rate of accidents is reduced due to the adoption of a stereo lifting technical mode that the upper surface and the lower surface are mutually moved; and due to the adoption of a slope platform and a slope rail, the pipe pile is moved, the distance of carriage movement is greatly shortened, and the energy consumption is reduced.
Owner:TIANJIN PORT & CHANNEL PILE IND

Production method of non-residual slurry non-autoclaved prestressed concrete pipe pile

The invention relates to a production method of a non-residual slurry non-autoclaved prestressed concrete pipe pile. The production method comprises the following steps: (1) sequentially adding fine aggregate, coarse aggregate, cement, mineral powder, a mineral additive, water and a water reducing agent into a reaction kettle, and evenly stirring to obtain a concrete mixture; (2) prestressed tensioning the concrete mixture after material distribution and die assembling; (3) centrifuging the concrete mixture after prestressed tensioning, and sequentially carrying out low speed, low medium speed, medium speed and high speed centrifugation steps in centrifugation without producing residual slurry in the centrifugation process; (4) placing the centrifuged concrete mixture into a steam maintenance pool for steam maintenance. According to the production method, after multiple experiments, through contrastive analysis, the nanoscale mineral additive is added, and by matching with the compound high-performance water reducing agent and adjusting existing pipe pile centrifugation and steam maintenance steps, the non-residual slurry centrifugation and one-time demoulding strength of C80 are realized, so that the working procedures of pouring residual slurry and steam maintenance are eliminated, and the environmental pollution and energy consumption of enterprises are greatly reduced.
Owner:TIANJIN YONGSHENG XINHE PILE

A kind of production method of high-strength concrete prefabricated piles mixed with fiber-reinforced plastic bars

The invention discloses a production method of a high-strength concrete precast pile doped with a fiber enhanced plastic tendon. The method comprises the following steps: A. circularly arranging a plurality of prestressed reinforcements, welding spiral tendons on the outer sides of the plurality of prestressed reinforcements to cause the plurality of prestressed reinforcements to form a prestressed reinforcement skeleton cage, and arranging fiber enhanced plastic tendons in the prestressed reinforcement skeleton cage to form a compound skeleton cage; B. hoisting the compound skeleton cage into the lower die body of a cleaned die, and respectively installing end joint plates connected with an anchor ear plate onto two ends of the compound skeleton cage; C. conveying the pre-stirred concrete material to the die body by a concrete stirrer; D. horizontally putting the die in step C, and carrying out prestressed stretching on the compound skeleton cage; E. carrying out centrifugal shaping on the stretched die on a centrifugal machine, and completely pouring residual slurry on the inner wall after shaping; and F. hoisting the above die into a steam curing pool for steam curing, and removing the die after steam curing to obtain the pile.
Owner:JIANHUA CONSTR MATERIALS (JIANGSU) CO LTD

Horizontal force supporting pile and production process thereof

The invention discloses a horizontal force supporting pile and a production process thereof. The horizontal force supporting pile comprises concrete, a reinforcement cage and end boards fixed on two ends of the reinforcement cage, wherein the reinforcement cage consists of prestressed reinforcement, helical reinforcement and nonprestressed reinforcement; the prestressed reinforcement can be made of PC steel bars with high tensile strength; the nonprestressed reinforcement is arranged on the helical reinforcement in a tensile zone of a tubular pile, and is vertically bound on the helical reinforcement, and does not participate prestressed tension after the tubular pile is in die closing, thereby changing the defects that the prior tubular pile has poor anti-bending strength, brittle fracture and poor ductility, the tubular pile spreads fast after fracture, and the reinforcement in the tensile zone quickly yields and contracts until fracture, nearly the same of ultimate bending moment and cracking bending moment, and the like. The horizontal force supporting pile and the production process improve the whole performance of the tubular pile, and have the advantages of simple process, low cost, high cost performance, wide application range and the like.
Owner:JIANHUA CONSTR MATERIALS (JIANGSU) CO LTD

Activated powder concrete pole with high strength and high conductivity and making method thereof

The invention provides an activated powder concrete pole with high strength and high conductivity, which comprises an activated powder concrete pole base body, wherein a plurality of steel reinforcing ribs are arranged in the activated powder concrete pole base body. The activated powder concrete pole is characterized in that the activated powder concrete pole base body comprises SiO2, CaO, steelfibers, polypropylene, cement, silicon powder, water and a water reducing agent; and conducting corrosion resistant layers are attached on all the steel reinforcing ribs. The invention further provides a making method which comprises the following steps of: making a magnetic polyaniline polymer solution used for attaching the conducting corrosion resistant layers on the steel reinforcing ribs, making activated powder concrete and making the activated powder concrete pole finished product. The conducting corrosion resistant layers have good conducting property. When thunder acts on the pole, thunder current can be smoothly guided into the ground. The compressive strength and the anti-cracking property of the concrete are enhanced by the activated powder concrete. The making method is scientific and reasonable. The made activated powder concrete pole with high strength and high conductivity has the advantages of good quality, long service life and low cost.
Owner:江西饶电科技股份有限公司

Prestress tensioning mechanism for steel reinforcement cage

The invention belongs to the technical field of buildings, and relates to a prestress tensioning mechanism for a steel reinforcement cage. The prestress tensioning mechanism comprises a stander, wherein a tensioning oil cylinder is fixed on the stander; a connecting shaft oil cylinder which is in sliding connection with the stander is arranged in the stander; the power output shaft of the tensioning oil cylinder is fixedly connected with the connecting shaft oil cylinder, and the power output shaft of the connecting shaft oil cylinder is connected with a taper sleeve which is provided with a conical inner cavity and in sliding connection with the inner wall of the stander; the taper sleeve can do reciprocating motion along the inner wall of the stander under the action of the power output shaft of the connecting shaft oil cylinder and is hinged with a plurality of catching blocks which are uniformly arranged along the circumferential direction of the taper sleeve and are in sliding connection with the taper sleeve. The prestress tensioning mechanism can automatically realize connection with a tensioning screw rod and tension the steel reinforcement cage; after the steel reinforcement cage is tensioned, the prestress tensioning mechanism can automatically lock and tension large nuts and is high in automation degree.
Owner:周兆弟 +7
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