Glass ceramic cutting equipment

By designing a microcrystalline glass cutting equipment that includes hydraulic cylinders, sealing sleeves, sound insulation panels and water supply components, the dust and noise problems during cutting of microcrystalline glass saw blades are solved, and environmental and health protection is achieved.

CN222779800UActive Publication Date: 2025-04-22JIANGSU HESHAN TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421652323.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-04-22
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

When cutting with saw blades, microcrystalline glass will produce a lot of dust and debris and large noise, polluting the environment and posing a threat to workers' health.

Method used

A microcrystalline glass cutting device is designed, including a support frame, a hydraulic cylinder, a carrier plate, a cutting assembly and a water supply assembly. Drive the carrier plate to move the cutting assembly down to a designated position by driving the hydraulic cylinder, and wrap the cutting assembly with a sealing sleeve and acoustic panel to prevent dust from overflowing and reduce noise. Meanwhile, the water supply assembly flows water to the saw blade through the water pump, helping to cool down and settle dust.

Benefits of technology

It effectively prevents dust overflow and noise during the cutting process of microcrystalline glass, and protects the environment and workers' health.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222779800U_ABST
    Figure CN222779800U_ABST
Patent Text Reader

Abstract

The utility model discloses glass ceramic cutting equipment, which relates to the technical field of glass ceramic processing and comprises a support frame, two first hydraulic cylinders are arranged at the top of the support frame, a carrier plate is fixedly mounted at the output ends of the two first hydraulic cylinders, a cutting component is arranged at the bottom of the carrier plate, and a water supply component is arranged at the top of the carrier plate. The cutting assembly is used for cutting glass ceramics, and the water supply assembly is used for cooling and dust falling at the cutting position of the glass ceramics. The two first hydraulic cylinders are used for pushing the carrier plate to pull the cutting assembly to move downwards to a designated position, the two second hydraulic cylinders can be used for pushing the sealing sleeve to move upwards, the top of the sealing sleeve is tightly attached to the bottom of the carrier plate, at the moment, the carrier plate, the processing box and the sealing sleeve completely wrap the glass ceramics and the cutting assembly, and when the cutting assembly cuts the glass ceramics, the cutting efficiency is improved. And meanwhile, sound insulation plates are arranged in the carrying plate, the machining box and the sealing sleeve, and noise reduction treatment can be provided for cutting of the microcrystalline glass.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of microcrystalline glass processing, in particular to a microcrystalline glass cutting device. Background Art

[0002] Glass-ceramics, also known as glass ceramics and microcrystalline ceramics, is a polycrystalline solid phase material containing a glass body that is obtained by controlled nucleation and crystallization of certain basic glasses of specific composition at a certain temperature. The performance of glass-ceramics is mainly determined by the main crystal phase, which can be achieved by controlling nucleation, crystallization and selecting different mother glass components. Glass-ceramics has the characteristics of both glass and ceramics, and is superior to metals and polymers in thermal, chemical, biological, optical and electrical properties. The newly produced glass-ceramics are large in size and have defects on the edges, so they need to be cut before use.

[0003] When microcrystalline glass is cut with a saw blade, a large amount of dust and debris will be generated, and a lot of noise will be generated. The dust and debris will float into the air, polluting the environment and causing harm to the workers' breathing. The noise will not only disturb others, but also cause harm to the workers' hearing, which is not conducive to the workers' physical and mental health. Utility Model Content

[0004] The purpose of the present application is to provide a microcrystalline glass cutting device to solve the problem raised in the above background technology that a large amount of dust and debris will be generated when the microcrystalline glass is cut with a saw blade, and a large amount of noise will be generated. The dust and debris will float into the air, polluting the environment and causing harm to the workers' breathing. The noise will not only disturb others, but also cause harm to the workers' hearing, which is not conducive to the workers' physical and mental health.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a microcrystalline glass cutting device, comprising a support frame, two first hydraulic cylinders are arranged on the top of the support frame, a carrier plate is fixedly installed at the output ends of the two first hydraulic cylinders, a cutting assembly is arranged at the bottom of the carrier plate, a water supply assembly is arranged on the top of the carrier plate, the cutting assembly is used for cutting microcrystalline glass, and the water supply assembly is used for cooling and dust reduction at the cutting position of microcrystalline glass, a processing box and two second hydraulic cylinders are arranged on the support frame, a fixed block is fixedly installed at the output end of the second hydraulic cylinder, a sealing sleeve is fixed between the two fixed blocks, and the sealing sleeve is slidably sleeved on the outside of the processing box , and the sealing sleeve is located directly below the carrier plate, the inside of the carrier plate, the processing box and the sealing sleeve are all provided with sound insulation boards, a rectangular frame plate is fixed inside the processing box, a screw rod is rotatably connected between the left and right inner walls of the rectangular frame plate through a bearing, a first motor is provided on the right side of the rectangular frame plate, the screw rod is driven by the first motor, a slider is threadedly connected to the screw rod, the slider slides with the inner wall of the rectangular frame plate, and a support plate is fixed to the back of the slider, a knife groove is opened on the support plate, and the support plate is located directly below the cutting assembly, a plurality of clamping assemblies are provided on the upper surface of the support plate, and the plurality of clamping assemblies are used to fix the microcrystalline glass on the support plate.

[0006] Furthermore, a reinforcement ring is fixed to the back of the support plate, a slide rail is fixed inside the support frame, and the reinforcement ring is slidably sleeved on the outside of the slide rail.

[0007] Furthermore, the clamping assembly includes an L-shaped plate, which is fixedly mounted on the support plate. The top of the L-shaped plate is threadedly connected with a bolt, and the bottom end of the bolt is rotatably connected to a pressure plate via a bearing.

[0008] Furthermore, an inclined block is fixed to the bottom of the inner side of the support frame.

[0009] Furthermore, the cutting assembly includes a fixed plate, which is fixedly mounted on the bottom of the carrier plate. A carrier column is rotatably connected to the fixed plate via a bearing. A saw blade is provided on the carrier column, and the saw blade is located directly above the knife groove.

[0010] Furthermore, a second motor is arranged on the fixed plate, a first sprocket is fixed to the output shaft end of the second motor, a second sprocket is fixedly sleeved on the outside of the supporting column, and a transmission chain is sleeved on the outside of the first sprocket and the second sprocket.

[0011] Furthermore, the water delivery assembly includes a water tank, which is fixedly mounted on the top of the carrier plate. A water pump is arranged inside the water tank. The water outlet end of the water pump is fixedly connected to a water delivery pipe. The bottom end of the water delivery pipe passes through the carrier plate and extends to the bottom of the carrier plate. A water injection pipe is fixedly passed through the top of the water tank, and a valve is arranged on the water injection pipe.

[0012] In summary, the technical effects and advantages of the utility model are:

[0013] 1. In the utility model, two first hydraulic cylinders are used to push the carrier plate to pull the cutting assembly down to a specified position, and two second hydraulic cylinders are used to push the sealing sleeve up so that the top of the sealing sleeve fits tightly with the bottom of the carrier plate. At this time, the carrier plate, the processing box, and the sealing sleeve completely wrap the microcrystalline glass together with the cutting assembly, so that dust and debris cannot overflow when the cutting assembly cuts the microcrystalline glass. At the same time, sound insulation panels are provided inside the carrier plate, the processing box, and the sealing sleeve, which can provide noise reduction for the cutting of the microcrystalline glass, thereby protecting the environmental hygiene and avoiding noise nuisance to the public.

[0014] 2. In the utility model, the second motor is used to drive the first sprocket to rotate, and the first sprocket pulls the second sprocket to rotate with the help of a transmission chain, so that the second sprocket pulls the saw blade to rotate with the help of a carrier column, thereby realizing the cutting of the microcrystalline glass; with the help of a water pump arranged inside the water tank, the water inside the water tank can be discharged in an orderly manner along the water supply pipe, so that the water flows to the cutting position of the saw blade on the microcrystalline glass, which helps to cool the saw blade and also helps to settle the dust. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art description are briefly introduced below.

[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of a glass-ceramic cutting device in an embodiment of the present application;

[0017] Figure 2 This is a positional relationship diagram of the support frame, carrier plate, processing box, and sealing sleeve in the embodiment of the present application;

[0018] Figure 3 This is a schematic diagram of the internal structure of the processing box in the embodiment of the present application;

[0019] Figure 4 A diagram showing the connection relationship between the rectangular frame plate, the lead screw, the slider, and the support plate in the embodiment of the present application;

[0020] Figure 5 This is a schematic diagram of the structure of the cutting assembly in the embodiment of the present application;

[0021] Figure 6 It is a schematic diagram of the structure of the water delivery component in the embodiment of the present application.

[0022] In the figure: 1, support frame; 2, first hydraulic cylinder; 3, carrier plate; 4, processing box; 5, second hydraulic cylinder; 6, fixed block; 7, sealing sleeve; 8, rectangular frame plate; 9, screw rod; 10, first motor; 11, slider; 12, support plate; 13, knife groove; 14, reinforcement ring; 15, slide rail; 16, L-shaped plate; 17, bolt; 18, pressure plate; 19, inclined block; 20, fixed plate; 21, carrier column; 22, saw blade; 23, second motor; 24, first sprocket; 25, second sprocket; 26, transmission chain; 27, water tank; 28, water supply pipe; 29, water injection pipe. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] Example: Reference Figure 1-6 A microcrystalline glass cutting device shown in the figure comprises a support frame 1, two first hydraulic cylinders 2 are arranged on the top of the support frame 1, a carrier plate 3 is fixedly installed at the output ends of the two first hydraulic cylinders 2, a cutting assembly is arranged at the bottom of the carrier plate 3, a water supply assembly is arranged on the top of the carrier plate 3, the cutting assembly is used for cutting microcrystalline glass, and the water supply assembly is used for cooling and dust reduction at the cutting position of the microcrystalline glass, a processing box 4 and two second hydraulic cylinders 5 are arranged on the support frame 1, a fixed block 6 is fixedly installed at the output end of the second hydraulic cylinder 5, a sealing sleeve 7 is fixed between the two fixed blocks 6, the sealing sleeve 7 is slidably sleeved on the outside of the processing box 4, and the sealing sleeve 7 is located directly below the carrier plate 3, and the inside of the carrier plate 3, the processing box 4 and the sealing sleeve 7 are all provided with sound insulation panels, and the inside of the processing box 4 A rectangular frame plate 8 is fixed on the top, and a screw rod 9 is rotatably connected between the left and right inner walls of the rectangular frame plate 8 through a bearing. A first motor 10 is arranged on the right side of the rectangular frame plate 8, and the screw rod 9 is driven by the first motor 10. A slider 11 is threadedly connected to the screw rod 9, and the slider 11 slides with the inner wall of the rectangular frame plate 8, and a support plate 12 is fixed on the back of the slider 11. A knife groove 13 is opened on the support plate 12, and the support plate 12 is located directly below the cutting component. A plurality of clamping components are arranged on the upper surface of the support plate 12, and the plurality of clamping components are used to fix the microcrystalline glass on the support plate 12. An inclined block 19 is fixed to the bottom of the inner side of the support frame 1, and with the help of the inclined block 19, the debris generated by cutting the microcrystalline glass can be better gathered together, which is convenient for subsequent centralized cleaning.

[0025] The two first hydraulic cylinders 2 are used to push the carrier plate 3 to pull the cutting assembly down to the specified position, and the two second hydraulic cylinders 5 can be used to push the sealing sleeve 7 up so that the top of the sealing sleeve 7 is tightly fitted with the bottom of the carrier plate 3. At this time, the carrier plate 3, the processing box 4, and the sealing sleeve 7 completely wrap the microcrystalline glass together with the cutting assembly, so that dust and debris cannot overflow when the cutting assembly cuts the microcrystalline glass. At the same time, sound insulation panels are provided inside the carrier plate 3, the processing box 4, and the sealing sleeve 7, which can provide noise reduction for the cutting of the microcrystalline glass. The first motor 10 is used to drive the screw 9 to rotate, and the screw 9 pulls the support plate 12 in a screw transmission manner to drive the microcrystalline glass to move, so that the microcrystalline glass is cut in an orderly manner by the cutting assembly.

[0026] A reinforcing ring 14 is fixed to the back of the support plate 12 , a slide rail 15 is fixed inside the support frame 1 , and the reinforcing ring 14 is slidably sleeved on the outside of the slide rail 15 .

[0027] The reinforcement ring 14 is arranged on the support plate 12 , and the reinforcement ring 14 slides along the slide rail 15 , which can provide support for the support plate 12 , so that the support plate 12 is more stable when supporting the micro-ceramic glass for cutting.

[0028] The clamping assembly includes an L-shaped plate 16, which is fixedly mounted on the support plate 12. The top of the L-shaped plate 16 is threadedly connected with a bolt 17, and the bottom end of the bolt 17 is rotatably connected with a pressure plate 18 through a bearing.

[0029] The bolt 17 is tightened with a wrench so that the bolt 17 pushes the pressing plate 18 downward, and the pressing plate 18 cooperates with the supporting plate 12 to clamp the microcrystalline glass.

[0030] Among them, the cutting component includes a fixed plate 20, which is fixedly installed at the bottom of the carrier plate 3. A carrier column 21 is rotatably connected to the fixed plate 20 through a bearing. A saw blade 22 is arranged on the carrier column 21, and the saw blade 22 is located directly above the knife groove 13. A second motor 23 is arranged on the fixed plate 20, and a first sprocket 24 is fixed to the output shaft end of the second motor 23. A second sprocket 25 is fixedly sleeved on the outside of the carrier column 21, and a transmission chain 26 is sleeved on the outside of the first sprocket 24 and the second sprocket 25.

[0031] The second motor 23 is used to drive the first sprocket 24 to rotate. The first sprocket 24 drives the second sprocket 25 to rotate with the help of the transmission chain 26, so that the second sprocket 25 drives the saw blade 22 to rotate with the help of the support column 21, thereby cutting the microcrystalline glass.

[0032] Among them, the water supply component includes a water tank 27, which is fixedly installed on the top of the carrier plate 3. A water pump is arranged inside the water tank 27. The water outlet end of the water pump is fixedly connected to a water supply pipe 28. The bottom end of the water supply pipe 28 passes through the carrier plate 3 and extends to the bottom of the carrier plate 3. A water injection pipe 29 is fixedly passed through the top of the water tank 27, and a valve is arranged on the water injection pipe 29.

[0033] With the help of a water pump provided inside the water tank 27, the water inside the water tank 27 can be discharged in an orderly manner along the water supply pipe 28, so that the water flows to the cutting position of the saw blade 22 on the microcrystalline glass, which helps the saw blade 22 to cool down and also helps the dust to settle.

[0034] How this utility works:

[0035] When in use, place the microcrystalline glass on the support plate 12, adjust the position of the microcrystalline glass, use a wrench to turn the multiple bolts 17 in sequence, so that the bolts 17 push the pressure plate 18 downward, the pressure plate 18 cooperates with the support plate 12 to clamp the microcrystalline glass, control the two first hydraulic cylinders 2 to extend, so that the two first hydraulic cylinders 2 push the carrier plate 3 to pull the saw blade 22 down to the specified position, control the two second hydraulic cylinders 5 to push the sealing sleeve 7 upward, so that the top of the sealing sleeve 7 is tightly fitted with the bottom of the carrier plate 3, at this time, the carrier plate 3, the processing box 4, and the sealing sleeve 7 completely wrap the microcrystalline glass together with the cutting assembly;

[0036] The second motor 23 is started to drive the first sprocket 24 to rotate. The first sprocket 24 pulls the second sprocket 25 to rotate with the help of the transmission chain 26, so that the second sprocket 25 pulls the saw blade 22 to rotate with the help of the carrier column 21. The first motor 10 is controlled to drive the screw rod 9 to rotate. The screw rod 9 pulls the support plate 12 in a screw rod transmission manner to drive the microcrystalline glass to move, so that the microcrystalline glass is cut in an orderly manner by the saw blade 22. When the microcrystalline glass is cut, the water in the water tank 27 can be discharged in an orderly manner along the water supply pipe 28 with the help of the water pump arranged inside the water tank 27, so that the water flows to the cutting position of the microcrystalline glass by the saw blade 22, which helps the saw blade 22 to cool down and also helps the dust to settle. After the cutting of the microcrystalline glass is completed, the operation of the second motor 23 is stopped, the first hydraulic cylinder 2 is controlled to drive the carrier plate 3 to move up, and the second hydraulic cylinder 5 is controlled to drive the sealing sleeve 7 to move down, so that the cut microcrystalline glass is exposed and removed by the worker. The worker can discharge the sewage gathered in the processing box 4 to facilitate the continued use of the processing box 4.

[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A glass-ceramic cutting device, comprising a support frame (1), characterized in that: Two first hydraulic cylinders (2) are arranged on the top of the support frame (1), and a carrier plate (3) is fixedly mounted on the output ends of the two first hydraulic cylinders (2). A cutting assembly is arranged on the bottom of the carrier plate (3), and a water supply assembly is arranged on the top of the carrier plate (3). The cutting assembly is used for cutting microcrystalline glass, and the water supply assembly is used for cooling and dust reduction at the cutting position of the microcrystalline glass. A processing box (4) and two second hydraulic cylinders (5) are arranged on the support frame (1), and a fixed block (6) is fixedly mounted on the output end of the second hydraulic cylinder (5). A sealing sleeve (7) is fixed between the two fixed blocks (6), and the sealing sleeve (7) is slidably sleeved on the outside of the processing box (4), and the sealing sleeve (7) is located directly below the carrier plate (3). The carrier plate (3), the processing box (4), and the sealing sleeve (7) are all provided with sound insulation plates inside, a rectangular frame plate (8) is fixed inside the processing box (4), a screw rod (9) is rotatably connected between the left and right inner walls of the rectangular frame plate (8) through a bearing, a first motor (10) is provided on the right side of the rectangular frame plate (8), the screw rod (9) is driven by the first motor (10), a slider (11) is threadedly connected to the screw rod (9), the slider (11) is slidably matched with the inner wall of the rectangular frame plate (8), and a support plate (12) is fixed to the back of the slider (11), a knife groove (13) is opened on the support plate (12), and the support plate (12) is located directly below the cutting component, and a plurality of clamping components are provided on the upper surface of the support plate (12), and the plurality of clamping components are used to fix the microcrystalline glass on the support plate (12).

2. The glass-ceramic cutting device according to claim 1, characterized in that: A reinforcement ring (14) is fixed to the back of the support plate (12), a slide rail (15) is fixed inside the support frame (1), and the reinforcement ring (14) is slidably sleeved on the outside of the slide rail (15).

3. The glass-ceramic cutting device according to claim 1, characterized in that: The clamping assembly comprises an L-shaped plate (16), wherein the L-shaped plate (16) is fixedly mounted on the support plate (12), the top of the L-shaped plate (16) is threadedly connected with a bolt (17), and the bottom end of the bolt (17) is rotatably connected with a pressure plate (18) via a bearing.

4. The glass-ceramic cutting device according to claim 1, characterized in that: An inclined block (19) is fixed to the bottom of the inner side of the support frame (1).

5. The glass-ceramic cutting device according to claim 1, characterized in that: The cutting assembly comprises a fixed plate (20), wherein the fixed plate (20) is fixedly mounted on the bottom of the carrier plate (3), a carrier column (21) is rotatably connected to the fixed plate (20) via a bearing, a saw blade (22) is arranged on the carrier column (21), and the saw blade (22) is located directly above the knife groove (13).

6. The glass-ceramic cutting device according to claim 5, characterized in that: A second motor (23) is arranged on the fixing plate (20), a first sprocket (24) is fixed to the output shaft end of the second motor (23), a second sprocket (25) is fixedly sleeved on the outside of the supporting column (21), and a transmission chain (26) is sleeved on the outside of the first sprocket (24) and the second sprocket (25).

7. The glass-ceramic cutting device according to claim 1, characterized in that: The water supply assembly comprises a water tank (27), the water tank (27) being fixedly mounted on the top of the carrier plate (3), a water pump being arranged inside the water tank (27), a water outlet end of the water pump being fixedly connected to a water supply pipe (28), the bottom end of the water supply pipe (28) passing through the carrier plate (3) and extending to the bottom of the carrier plate (3), a water injection pipe (29) being fixedly passed through the top of the water tank (27), and a valve being arranged on the water injection pipe (29).