Shaping device for processing chequer-shaped indocalamus leaves

By designing a plastic shaping device for bamboo leaf processing, and using conveyor belts and cylinder-driven pressure rollers for automatic plastic shaping, the problem of manual placing bamboo leaf in the prior art is solved, and the processing efficiency and plastic shaping quality are improved.

CN222780057UActive Publication Date: 2025-04-22HUBEI ZONGWANG AGRI DEV CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202420373088.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-28
Publication Date
2025-04-22
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

In the prior art, in the processing of bamboo leaves, the bamboo leaves still need to be placed between the plastic rollers manually, which is troublesome and inefficient.

Method used

A shaping device for bamboo leaf processing is designed, which transports bamboo leaf through a conveyor belt, and uses a cylinder-driven rotating pressing roller to flatten the bamboo leaf to be shaped. Combined with the design of baffle and smoothing plate, it ensures the stability and shaping quality of bamboo leaf during processing.

Benefits of technology

Automatic plastic shaping of bamboo leaves is realized, processing efficiency is improved, manual operation steps are reduced, and the plastic shaping quality is improved. The buffer design of the gas spring is avoided, ensuring the continuous downward force of the pressure roller.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222780057U_ABST
    Figure CN222780057U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of chequer-shaped indocalamus leaf processing, and discloses a shaping device for chequer-shaped indocalamus leaf processing, which comprises a base, a groove is arranged at the top of the base, two ends of the inner wall of the groove are respectively and rotatably connected with guide rollers through rotating shafts, and the outer walls of the two groups of guide rollers are sleeved with a conveying belt for conveying chequer-shaped indocalamus leaves. Indocalamus leaves are placed on the conveying belt to be conveyed, the air cylinder stretches out and draws back to drive the pressing roller in the mounting frame to press downwards, the indocalamus leaves above the conveying belt are flattened so as to be conveniently leveled, a buffering space is formed when the pressing roller presses downwards through the air spring mode, and the situation that the pressing force is too large, and thus the indocalamus leaves are flattened is avoided. The flattening plate is arranged to flatten the chequer-shaped indocalamus leaves conveyed above the conveying belt, so that the chequer-shaped indocalamus leaves are prevented from being stacked together, and subsequent processing is not affected.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of indigo leaf processing, in particular to a shaping device used for indigo leaf processing. Background Art

[0002] Indus leaves are leaves of plants belonging to the Poaceae family, Bambusoideae, and Indus genus. The leaves are slightly bent downward on the growing plants, broadly lanceolate or oblong-lanceolate, 20-46 cm long, 4-10.8 cm wide, with a long pointed tip, a cuneate base, and a gray-green lower surface. Indus leaves can be used as food packaging (such as rice dumplings), tea, bamboo hats, and boat awning linings, etc. They can also be used to process and manufacture Indus wine, feed, papermaking, and extract polysaccharides. Indus leaves also have medicinal effects and high medicinal value. They have preventive and therapeutic effects on cachexia unique to cancer. During the processing of the leaves, they will bend and deform, so they need to be flattened and shaped.

[0003] Prior art publication number: CN217803486U, provides a technical solution: a shaping device for processing indigofera leaves, wherein the upper side of the shaping table is fixedly connected with a concave frame, and one side of the concave frame is fixedly connected with a driving mechanism, one end of the driving mechanism passes through one side of the concave frame and is fixedly connected with a lower shaping roller, one side inner wall of the concave frame is rotatably connected with one end of the lower shaping roller away from the driving mechanism through a first rotating member, a concave cavity is provided in the concave frame, and a lifting and adjusting mechanism is provided in the concave cavity, and two openings are provided on the opposite side walls of the concave frame and are connected to the two sides of the vertical end of the concave cavity. In the utility model, by providing a lifting and adjusting mechanism and a driving mechanism, the indigo leaves are squeezed between the upper shaping roller and the lower shaping roller for shaping, and the indigo leaves can be automatically transported and squeezed and flattened, with a high degree of automation, high efficiency, labor saving, and high shaping quality.

[0004] but:

[0005] In the above-mentioned solution, the indigo leaves are squeezed between the upper shaping roller and the lower shaping roller for flattening, but the indigo leaves still need to be manually placed between the upper shaping roller and the lower shaping roller, which is troublesome and requires labor. Utility Model Content

[0006] 1. Technical issues to be resolved

[0007] In view of the deficiencies of the prior art, the utility model provides a shaping device for processing indigo leaves.

[0008] (II) Technical solution

[0009] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a shaping device for processing indigo leaves, comprising a base, a groove is provided on the top of the base, guide rollers are rotatably connected to the two ends of the inner wall of the groove through a rotating shaft, and the outer walls of the two groups of guide rollers are sleeved with a conveyor belt for transporting indigo leaves, a motor for driving the guide rollers is fixedly connected to one side of the outer wall of the base, a flattening mechanism is arranged above the base, the flattening mechanism comprises a support frame, a cylinder is fixedly connected to the bottom of the top of the support frame, and a mounting frame is fixedly connected to the bottom of the cylinder The inner wall of the mounting frame is rotatably connected to a pressure roller for flattening the indigo leaves through a rotating shaft. The indigo leaves are placed on a conveyor belt for transportation, and the pressure roller in the mounting frame is driven downward by the extension and contraction of the cylinder to flatten the indigo leaves above the conveyor belt. A baffle is provided to facilitate the guidance of the indigo leaves above the conveyor belt to prevent the indigo leaves from slipping out of the conveyor belt and affecting subsequent processing, so as to facilitate flattening. Since the pressure roller is rotatably connected, the indigo leaves above the conveyor belt can be flattened while being transported, so as to improve processing efficiency, reduce the steps of manually placing the indigo leaves, and reduce manpower investment.

[0010] Preferably, baffles are fixedly connected to the top of the base at positions on both sides of the groove.

[0011] Preferably, a gas spring is fixedly connected between the cylinder and the mounting frame. The gas spring provides a buffer space when the pressure roller is pressed down to avoid excessive downward pressure. Due to the tension of the gas spring itself, a thrust is always applied to the pressure roller in the mounting frame to ensure that the pressure roller continues to press down and flatten.

[0012] Preferably, both ends of the guide roller are rotatably connected to support rods for supporting the guide roller, and the support rods are fixedly connected to the inner wall of the groove.

[0013] Preferably, a smoothing plate for smoothing the bamboo leaves is provided above the conveyor belt, and the smoothing plate is fixedly connected to the baffles on both sides. The smoothing plate can be provided to smooth the bamboo leaves transported above the conveyor belt to avoid piling up and affecting subsequent processing. The smoothing plates are provided in multiple groups to avoid the problem of re-piling of the bamboo leaves due to friction generated by the guidance of the baffles after the initial smoothing.

[0014] Preferably, the bottom of the baffle is arranged at an angle.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides a shaping device for processing indigo leaves, which has the following beneficial effects:

[0017] 1. A shaping device for processing indigo leaves, which places indigo leaves on a conveyor belt for transportation, drives a pressure roller in a mounting frame to press down through the extension and contraction of an air cylinder, and flattens the indigo leaves above the conveyor belt. A baffle is provided to facilitate the guidance of the indigo leaves above the conveyor belt, so as to avoid the indigo leaves slipping out of the conveyor belt and affecting subsequent processing, so as to facilitate flattening. Since the pressure roller is rotatably connected, the indigo leaves above the conveyor belt can be flattened while being transported, so as to improve processing efficiency, reduce the steps of manually placing indigo leaves, and reduce manpower input. In addition, a gas spring is used to provide a buffer space when the pressure roller is pressed down, so as to avoid excessive downward pressure. Moreover, due to the tension of the gas spring itself, a thrust is always applied to the pressure roller in the mounting frame, so as to ensure the continuous downward pressure of the pressure roller.

[0018] 2. The shaping device for processing the indigo leaves can smooth the indigo leaves transported above the conveyor belt by setting a smoothing plate to avoid piling up and affecting subsequent processing. The smoothing plates are set in multiple groups to avoid the problem of the indigo leaves being piled up again due to friction caused by the guidance of the baffle after the initial smoothing. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0020] Figure 1 It is the front view of the utility model;

[0021] Figure 2 It is a back view of the utility model;

[0022] Figure 3 It is a front view of the utility model.

[0023] In the figure: 1. base; 11. groove; 2. guide roller; 21. conveyor belt; 22. motor; 23. baffle; 24. smoothing plate; 3. flattening mechanism; 31. support frame; 32. cylinder; 33. mounting frame; 34. pressure roller; 35. gas spring; 36. support rod. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0025] Example 1

[0026] like Figure 1-3As shown, the utility model provides a shaping device for processing indigo leaves, including a base 1, a groove 11 is opened on the top of the base 1, and guide rollers 2 are rotatably connected to the two ends of the inner wall of the groove 11 through a rotating shaft, and the outer walls of the two groups of guide rollers 2 are sleeved with a conveyor belt 21 for conveying the indigo leaves, and a motor 22 for driving the guide roller 2 is fixedly connected to one side of the outer wall of the base 1. A flattening mechanism 3 is arranged above the base 1, and the flattening mechanism 3 includes a support frame 31, a cylinder 32 is fixedly connected to the bottom of the top of the support frame 31, and a mounting frame 33 is fixedly connected to the bottom of the cylinder 32. The inner wall of the mounting frame 33 is rotatably connected to a pressure roller 34 for flattening the indigo leaves through a rotating shaft. The indigo leaves are placed on the conveyor belt 21 for transportation, and the pressure roller 34 in the mounting frame 33 is pressed down by the extension and contraction of the cylinder 32, so that the indigo leaves above the conveyor belt 21 are flattened to facilitate flattening. The connection method allows the bamboo leaves above the conveyor belt 21 to be flattened while the bamboo leaves are transported, so as to improve processing efficiency, reduce the steps of manually placing the bamboo leaves, and reduce manpower input. The top of the base 1 is fixedly connected with baffles 23 at both sides of the groove 11. The baffles 23 are arranged to facilitate the guidance of the bamboo leaves above the conveyor belt 21 to prevent the bamboo leaves from slipping out of the conveyor belt 21 and affecting subsequent processing. A gas spring 35 is fixedly connected at a position between the cylinder 32 and the mounting frame 33. The gas spring 35 is used to provide a buffer space when the pressure roller 34 is pressed down to prevent excessive downward pressure. Due to the tension of the gas spring 35 itself, the pressure roller 34 in the mounting frame 33 is always pushed to ensure that the pressure roller 34 continues to press down and flatten. The two ends of the guide roller 2 are rotatably connected with support rods 36 for supporting the guide roller 2, and the support rods 36 are fixedly connected to the inner wall of the groove 11.

[0027] In this embodiment, the bamboo leaves are placed on the conveyor belt 21 for transportation, and the pressure roller 34 in the mounting frame 33 is pressed downward by the extension and contraction of the cylinder 32 to flatten the bamboo leaves above the conveyor belt 21. The baffle 23 is provided to facilitate the guidance of the bamboo leaves above the conveyor belt 21 to prevent the bamboo leaves from slipping out of the conveyor belt 21 and affecting subsequent processing, so as to facilitate leveling. Since the pressure roller 34 is rotatably connected, the bamboo leaves above the conveyor belt 21 are flattened while being transported, so as to improve processing efficiency, reduce the steps of manually placing bamboo leaves, and reduce manpower input. In addition, by means of the gas spring 35, there is a buffer space when the pressure roller 34 is pressed downward to avoid excessive downward pressure. Moreover, due to the tension of the gas spring 35 itself, the thrust applied to the pressure roller 34 in the mounting frame 33 is always ensured to ensure the continuous downward pressure of the pressure roller 34.

[0028] Example 2

[0029] like Figure 1-3As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, a smoothing plate 24 for smoothing the indigo leaves is provided above the conveyor belt 21, and the smoothing plate 24 is fixedly connected to the baffles 23 on both sides, so that the indigo leaves transported above the conveyor belt 21 are smoothed by setting the smoothing plate 24 to avoid piling up, and the smoothing plates 24 are arranged in multiple groups to avoid the problem of re-piling of the indigo leaves due to friction generated by the guidance of the baffles 23 after the initial smoothing, which affects the subsequent processing, and the bottom of the baffle 23 is arranged at an angle.

[0030] In this embodiment, a smoothing plate 24 is provided to smooth the bamboo leaves transported above the conveyor belt 21 to prevent them from piling up and affecting subsequent processing, and the smoothing plates 24 are provided in multiple groups to avoid the problem of the bamboo leaves re-stacking due to friction generated by the guidance of the baffle 23 after the initial smoothing.

[0031] The working principle of this shaping device for processing bamboo leaves will be specifically described below.

[0032] like Figure 1-3 As shown, when in use, the indigo leaves are placed on the conveyor belt 21 for transportation, and the indigo leaves transported above the conveyor belt 21 are smoothed by setting a smoothing plate 24 to avoid piling up and affecting subsequent processing. The smoothing plates 24 are set in multiple groups to avoid the problem of the indigo leaves being re-stacked due to friction caused by the guidance of the baffle plate 23 after the initial smoothing. The pressure roller 34 in the mounting frame 33 is pressed down by the extension and contraction of the cylinder 32 to flatten the indigo leaves above the conveyor belt 21. The baffle plate 23 is set to facilitate the guidance of the indigo leaves above the conveyor belt 21 to avoid In case the bamboo leaves slip out of the conveyor belt 21 and affect the subsequent processing, in order to facilitate leveling, the pressure roller 34 is connected in a rotatable manner, so that the bamboo leaves above the conveyor belt 21 can be flattened while being transported, so as to improve the processing efficiency and reduce the steps of manually placing the bamboo leaves, so as to reduce the manpower input. In addition, the gas spring 35 is used to provide a buffer space when the pressure roller 34 is pressed down to avoid excessive downward pressure. In addition, due to the tension of the gas spring 35 itself, the thrust applied to the pressure roller 34 in the mounting frame 33 is always maintained to ensure that the pressure roller 34 continues to press down and flatten.

Claims

1. A shaping device for processing indigo leaves, comprising a base (1), characterized in that: The top of the base (1) is provided with a groove (11), and the two ends of the inner wall of the groove (11) are rotatably connected to guide rollers (2) via a rotating shaft, and the outer walls of the two groups of guide rollers (2) are sleeved with a conveyor belt (21) for conveying indigo leaves, and one side of the outer wall of the base (1) is fixedly connected to a motor (22) for driving the guide rollers (2), and a flattening mechanism (3) is arranged above the base (1), and the flattening mechanism (3) includes a support frame (31), and a cylinder (32) is fixedly connected below the top of the support frame (31), and a mounting frame (33) is fixedly connected to the bottom of the cylinder (32), and the inner wall of the mounting frame (33) is rotatably connected to a pressing roller (34) for flattening indigo leaves via a rotating shaft.

2. A shaping device for processing indigo leaves according to claim 1, characterized in that: Baffles (23) are fixedly connected to the top of the base (1) at positions on both sides of the groove (11).

3. The shaping device for processing indigo leaves according to claim 1, characterized in that: A gas spring (35) is fixedly connected between the cylinder (32) and the mounting frame (33).

4. The shaping device for processing indigo leaves according to claim 1, characterized in that: Both ends of the guide roller (2) are rotatably connected to support rods (36) for supporting the guide roller (2), and the support rods (36) are fixedly connected to the inner wall of the groove (11).

5. The shaping device for processing indigo leaves according to claim 2, characterized in that: A smoothing plate (24) for smoothing the indigo leaves is arranged above the conveyor belt (21), and the smoothing plate (24) is fixedly connected to the baffles (23) on both sides.

6. A shaping device for processing indigo leaves according to claim 5, characterized in that: The bottom of the baffle (23) is arranged in an inclined manner.

Citation Information

Patent Citations

  • Shaping device for processing chequer-shaped indocalamus leaves

    CN217803486U