Non-woven fabric needling, raising and adsorbing all-in-one machine

Abstract

The utility model relates to a non-woven fabric needling raising adsorption all-in-one machine which comprises a needling chamber, a conveying device and a needling device are arranged in the needling chamber, the needling device comprises an installation frame, a motor is fixedly installed on the right side of the installation frame, and the motor is connected with the conveying device. A roller rotationally connected between the left inner wall and the right inner wall of the mounting frame is fixedly mounted at an output shaft of the motor, a needle body is fixedly mounted on the outer surface of the roller, and an adjusting mechanism is arranged on the outer surface of the mounting frame; the adjusting mechanism comprises a hydraulic cylinder, and the hydraulic cylinder connected with the mounting frame is fixedly mounted at the top of the needling chamber. According to the non-woven fabric needling, raising and adsorbing all-in-one machine, the needling height can be adjusted by arranging the adjusting mechanism, and the adjusted height is accurately controlled under the assistance of a pointer and a graduated scale, so that the needling height can be ensured to be matched with the thickness of non-woven fabric, and an efficient needling and raising treatment effect is achieved; and processing of non-woven fabrics with different thicknesses is met.

Description

Technical Field

[0001] The utility model relates to the technical field of non-woven fabric processing, in particular to a non-woven fabric needle-punching, raising and adsorption integrated machine. Background Art

[0002] In the production process of non-woven fabrics, non-woven fabrics that require pile need to be processed by a pile-punching machine. Through needle punching, a bunch of pile is formed on one side of the non-woven fabric, making the non-woven fabric have a wool-like touch.

[0003] After searching, for example, the utility model patent with Chinese patent publication number CN216378631U discloses a non-woven fabric needle-punching, raising and adsorption all-in-one machine, including a machine body, a protective cover is fixedly installed on the top of the machine body, a motor is fixedly installed on the inner wall of the rear side of the protective cover, a small gear is fixedly installed on the output shaft of the motor, a large gear is rotatably installed on the inner wall of the rear side of the protective cover, the small gear is meshed with the large gear, and a cam is fixedly installed on the front side of the large gear; the utility model has a reasonable structural design, and the non-woven fabric can be repeatedly needled up and down through the reciprocating up and down movement of the needle, thereby improving the raising effect, and through the cooperation of the controller, the battery, the main wire, the branch wire, the conductive sheet, the conductive spring, the electromagnet and the collection box, the electromagnet can be intermittently provided with power, and when the power is on, the broken needles can be adsorbed, and when the power is off, the broken needles can be collected in the collection box.

[0004] However, the height of the needle punching in the above utility model patent cannot be adjusted. For thinner non-woven fabrics, the needle punching may be too deep, resulting in material damage; and for thicker non-woven fabrics, the needle punching may not be deep enough to effectively separate the fluff from the non-woven fabric. Therefore, a non-woven fabric needle punching, raising and adsorption all-in-one machine is proposed to solve the above problems. Utility Model Content

[0005] In view of the shortcomings of the prior art, the utility model provides a non-woven fabric needle-punching, raising and adsorption all-in-one machine, which has the advantages of adjustable needle-punching, etc., and solves the problem that the needle-punching height in the above-mentioned utility model patent cannot be adjusted and cannot meet the processing requirements of different non-woven fabrics.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a non-woven fabric needle-punching and fleece-raising integrated machine, comprising a needle-punching chamber, wherein a conveying device and a needle-punching device are arranged inside the needle-punching chamber, wherein the needle-punching device comprises a mounting frame, wherein a motor is fixedly mounted on the right side of the mounting frame, wherein a roller rotatably connected between the left and right inner walls of the mounting frame is fixedly mounted on the output shaft of the motor, wherein a needle body is fixedly mounted on the outer surface of the roller, and an adjustment mechanism is arranged on the outer surface of the mounting frame;

[0007] The adjusting mechanism comprises a hydraulic cylinder, a hydraulic cylinder connected to a mounting frame is fixedly mounted on the top of the acupuncture chamber, two guide rods are fixedly mounted on the inner top wall of the acupuncture chamber, the outer surfaces of the two guide rods are slidably connected with guide blocks fixedly mounted on the side wall of the mounting frame, a pointer is fixedly mounted on the right side of the right guide block, a sliding opening located on the outer surface of the pointer is opened on the right side wall of the acupuncture chamber, and a scale adjacent to one end of the pointer is fixedly mounted on the right side wall of the acupuncture chamber.

[0008] Furthermore, two sliding rods are fixedly mounted on the top of the mounting frame.

[0009] Furthermore, a circular hole matching with the two sliding rods is provided on the top of the acupuncture chamber.

[0010] Furthermore, the top ends of the two sliding rods pass through the circular holes and are fixedly connected to the limiting plates.

[0011] Furthermore, the outer surfaces of the two slide bars are sleeved with springs fixedly mounted between the top of the mounting frame and the inner top wall of the acupuncture chamber.

[0012] Furthermore, a collecting mechanism is provided on the right side of the acupuncture chamber, and the collecting mechanism includes a negative pressure fan fixedly installed on the right side of the acupuncture chamber.

[0013] Furthermore, an exhaust duct is fixedly installed at the outlet of the negative pressure fan, and a fixing box is fixedly installed at the bottom of the exhaust duct.

[0014] Furthermore, a collection box is movably installed inside the fixed box.

[0015] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0016] 1. The non-woven fabric needle-punching and fleece-raising machine can adjust the needle-punching height by setting an adjustment mechanism, and with the assistance of a pointer and a scale, the height can be accurately controlled to ensure that the needle-punching height matches the thickness of the non-woven fabric, thereby achieving an efficient needle-punching treatment effect and meeting the processing of non-woven fabrics of different thicknesses.

[0017] 2. The non-woven fabric needle-punched and fleece-raising machine can effectively collect the fluff generated during the needle-punching process by setting a collecting mechanism, which helps to keep the working area clean and is also convenient for subsequent fluff processing and utilization. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 For this utility model Figure 1 Schematic diagram of the structure of the middle part;

[0020] Figure 3 It is a partial right view of the acupuncture chamber of the utility model.

[0021] In the figure: 1, acupuncture chamber; 2, conveying device; 3, acupuncture device; 301, mounting frame; 302, motor; 303, roller; 304, needle body; 4, adjusting mechanism; 401, hydraulic cylinder; 402, guide rod; 403, guide block; 404, pointer; 405, slide; 406, scale; 501, slide rod; 502, limit plate; 503, spring; 601, negative pressure fan; 602, exhaust duct; 603, fixing box. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-3 In this embodiment, a non-woven fabric needle-punched and fleece-absorbing integrated machine includes a needle-punching chamber 1, a conveying device 2 and a needle-punching device 3 are arranged inside the needle-punching chamber 1, and the needle-punching device 3 includes a mounting frame 301, a motor 302 is fixedly installed on the right side of the mounting frame 301, a roller 303 rotatably connected between the left and right inner walls of the mounting frame 301 is fixedly installed at the output shaft of the motor 302, a needle body 304 is fixedly installed on the outer surface of the roller 303, and an adjustment mechanism 4 is arranged on the outer surface of the mounting frame 301.

[0024] The conveying device 2 is located inside the acupuncture chamber 1, and is used to convey the non-woven fabric into the acupuncture chamber 1 for acupuncture treatment. In addition, the acupuncture device 3 can drive the roller 303 to rotate through the motor 302, thereby realizing the automatic operation of acupuncture. In addition, the non-woven fabric needle-punching and fleece-adsorption all-in-one machine is also provided with an adjustment mechanism 4, which is used to adjust the height of the acupuncture device 3 to adapt to non-woven fabrics of different thicknesses and materials. Such a design can improve the applicability and flexibility of the acupuncture device 3.

[0025] The adjusting mechanism 4 comprises a hydraulic cylinder 401, a hydraulic cylinder 401 connected to the mounting frame 301 is fixedly installed on the top of the acupuncture chamber 1, two guide rods 402 are fixedly installed on the inner top wall of the acupuncture chamber 1, the outer surfaces of the two guide rods 402 are slidably connected with guide blocks 403 fixedly installed on the side wall of the mounting frame 301, a pointer 404 is fixedly installed on the right side of the right guide block 403, a sliding opening 405 located on the outer surface of the pointer 404 is opened on the right side wall of the acupuncture chamber 1, and a scale 406 adjacent to one end of the pointer 404 is fixedly installed on the right side wall of the acupuncture chamber 1.

[0026] The piston rod of the hydraulic cylinder 401 is connected to the mounting frame 301. The height of the acupuncture device 3 can be controlled by the extension and retraction of the hydraulic cylinder 401. The combination of the two guide rods 402 and the guide block 403 enables the mounting frame 301 to remain stable when adjusting the height to avoid shaking. The design of the pointer 404 and the scale 406 makes the operation of the adjustment mechanism 4 more intuitive and accurate, and is convenient for users to adjust the height.

[0027] Two slide bars 501 are fixedly installed on the top of the mounting frame 301. A round hole matching the two slide bars 501 is opened on the top of the acupuncture chamber 1. The top ends of the two slide bars 501 pass through the round holes and are fixedly connected to the limiting plates 502. The outer surfaces of the two slide bars 501 are sleeved with springs 503 fixedly installed between the top of the mounting frame 301 and the inner top wall of the acupuncture chamber 1. Under the action of the two slide bars 501, the stability of the acupuncture device 3 when moving up and down is further improved.

[0028] A collecting mechanism is provided on the right side of the acupuncture chamber 1, and the collecting mechanism includes a negative pressure fan 601 fixedly installed on the right side of the acupuncture chamber 1, an exhaust pipe 602 is fixedly installed at the outlet of the negative pressure fan 601, a fixed box 603 is fixedly installed at the bottom of the exhaust pipe 602, and a collecting box is movably installed inside the fixed box 603. The negative pressure fan 601 sucks the fluff in the acupuncture chamber 1 into the fixed box 603 through the exhaust pipe 602, and then the fluff falls into the collecting box for subsequent processing and utilization.

[0029] When implementing, follow these steps:

[0030] 1) After the non-woven fabric is transported to the acupuncture chamber 1 by the transport device 2, the motor 302 drives the roller 303 to rotate, and the roller 303 drives the needle body 304 to rotate to perform acupuncture on the non-woven fabric;

[0031] 2) When the need to adjust the acupuncture height, the hydraulic cylinder 401 is first used to drive the mounting frame 301 to move upward or downward, and the mounting frame 301 drives the guide blocks 403 on both sides to slide up and down on the two guide rods 402, thereby driving the pointer 404 to move up and down in the sliding opening 405. The height to be adjusted is determined according to the scale indicated by the pointer 404, and the needle body 304 is adjusted to a suitable thickness of the non-woven fabric;

[0032] 3) During the acupuncture process, the negative pressure fan 601 is started, and the negative pressure fan 601 absorbs the fluff in the acupuncture chamber 1 into the exhaust pipe 602 and transports it to the collection box.

[0033] To sum up, the non-woven fabric needle-punching and fleece-raising machine can adjust the needle-punching height by setting the adjustment mechanism 4, and with the assistance of the pointer 404 and the scale 406, the adjustment height can be accurately controlled, so as to ensure that the needle-punching height matches the thickness of the non-woven fabric, thereby achieving an efficient needle-punching treatment effect and meeting the processing of non-woven fabrics of different thicknesses.

[0034] Moreover, by providing a collecting mechanism, the fluff generated during the velveting process can be effectively collected, which helps to keep the working area clean and also facilitates subsequent processing and utilization of the fluff.

[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A non-woven fabric needle-punching and fleece-adsorption integrated machine, comprising a needle-punching chamber (1), characterized in that: The acupuncture chamber (1) is provided with a conveying device (2) and an acupuncture device (3), wherein the acupuncture device (3) comprises a mounting frame (301), a motor (302) is fixedly mounted on the right side of the mounting frame (301), a roller (303) rotatably connected between the left and right inner walls of the mounting frame (301) is fixedly mounted on the output shaft of the motor (302), a needle body (304) is fixedly mounted on the outer surface of the roller (303), and an adjustment mechanism (4) is provided on the outer surface of the mounting frame (301); The adjusting mechanism (4) comprises a hydraulic cylinder (401), the top of the acupuncture chamber (1) is fixedly provided with a hydraulic cylinder (401) connected to the mounting frame (301), the inner top wall of the acupuncture chamber (1) is fixedly provided with two guide rods (402), the outer surfaces of the two guide rods (402) are slidably connected with guide blocks (403) fixedly provided on the side wall of the mounting frame (301), a pointer (404) is fixedly provided on the right side of the right guide block (403), a sliding opening (405) is provided on the right side wall of the acupuncture chamber (1) and is located on the outer surface of the pointer (404), and a scale (406) adjacent to one end of the pointer (404) is fixedly provided on the right side wall of the acupuncture chamber (1).

2. The non-woven fabric needle-punching and fleece-adsorption integrated machine according to claim 1, characterized in that: Two sliding rods (501) are fixedly mounted on the top of the mounting frame (301).

3. The non-woven fabric needle-punching and fleece-adsorption integrated machine according to claim 2, characterized in that: The top of the acupuncture chamber (1) is provided with a circular hole adapted to fit the two sliding rods (501).

4. The non-woven fabric needle-punching and fleece-adsorption integrated machine according to claim 3, characterized in that: The top ends of the two sliding rods (501) both pass through the circular holes and are fixedly connected to the limiting plates (502).

5. The non-woven fabric needle-punching and fleece-adsorption integrated machine according to claim 2, characterized in that: The outer surfaces of the two sliding rods (501) are sleeved with springs (503) fixedly mounted between the top of the mounting frame (301) and the inner top wall of the acupuncture chamber (1).

6. The non-woven fabric needle-punching and fleece-adsorption integrated machine according to claim 1, characterized in that: A collection mechanism is provided on the right side of the acupuncture chamber (1), and the collection mechanism comprises a negative pressure fan (601) fixedly mounted on the right side of the acupuncture chamber (1).

7. The non-woven fabric needle-punching and fleece-adsorption integrated machine according to claim 6, characterized in that: An exhaust pipe (602) is fixedly installed at the outlet of the negative pressure fan (601), and a fixing box (603) is fixedly installed at the bottom of the exhaust pipe (602).

8. The non-woven fabric needle-punching and fleece-adsorption integrated machine according to claim 7, characterized in that: A collecting box is movably installed inside the fixed box (603).

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