Fully-closed hot air circulation bulk curing barn

By designing a fully closed hot air intensive baking room in the tobacco leaf baking room, and using the servo motor to drive the automatic switch of the connecting rod and the movable door, the problem of untimely control of the hot air circulation channel caused by manual operation is solved, and the humidity exhaustion effect and baking quality are improved.

CN222787035UActive Publication Date: 2025-04-25FUJIAN TOBACCO CO LONGYAN CO
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Patent Information

Application Number
CN202421809910.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-04-25
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

In the existing tobacco leaf baking room, the gate of the hot air circulation channel needs to be manually operated, resulting in high operating intensity during frequent alternating heating, constant temperature and humidity removal processes, which cannot keep up with the humidity removal action, affecting the baking quality.

Method used

A fully closed hot air circulation dense baking room is designed, which drives the automatic switch of the connecting rod and the movable door through the servo motor to realize automatic control of the hot air circulation channel.

Benefits of technology

Automatic control of the movable door is realized, the humidity removal effect and baking quality are improved, and the intensity of manual operation is reduced.

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Abstract

The utility model relates to the technical field of tobacco curing, in particular to a fully-closed hot air circulation bulk curing barn which comprises a barn body, a protective cover is fixedly installed on the outer wall of one side of the barn body, a heat pipe is fixedly installed on one side of the inner wall of the protective cover, and a hot air inlet is fixedly installed on one side of the inner wall of the barn body. An air outlet channel is fixedly installed on the outer wall of one side of the room body, a fan is fixedly installed on the outer wall of the air outlet channel and communicates with the air outlet channel, a servo motor is fixedly connected to the outer wall of one side of the air outlet channel, and a connecting rod is fixedly installed on the outer circle surface of an output shaft of the servo motor; the fully-closed hot air circulation bulk curing barn has the advantages that the output shaft of the servo motor rotates to drive the connecting rod, the connecting rod drives the movable door to rotate, and meanwhile the rotating shaft moves in the sliding groove to drive the movable door to move, so that the movable door is automatically opened and closed to achieve the purpose of automatic control, and therefore the movable door can be closed more quickly; and the dehumidification effect and the baking quality are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tobacco curing, in particular to a fully closed hot air circulation intensive curing room. Background Art

[0002] There are intensive tobacco leaf baking rooms, which have two hot air circulation channels. The channels are usually made of 160-300mm PVC plastic pipes, and there are also 400-500mm ducts made of bricks. This duct is specially designed for hot air circulation during the heating or constant temperature period of the baking process. There are gates in the duct to control the hot air circulation channel.

[0003] During the baking process, if it is in the heating or constant temperature stage, the gate of the hot air circulation channel (most gates are in the form of plug plates) must be opened to keep the air duct unobstructed. In the dehumidification stage, closing the gate and pausing the hot air circulation process is conducive to dehumidification, so that a large amount of moisture can be discharged smoothly, and the dehumidification effect will be better. When the dehumidification period ends and the heating or constant temperature period begins, the gate of the hot air circulation channel should be opened again to restore the unobstructed hot air circulation channel. This is a common baking process in intensive baking rooms with rising airflow.

[0004] In the past, the gates in the hot air circulation channel were opened or closed manually. Since the dehumidification and heating or constant temperature operation in the baking room are frequently performed alternately, the manual operation of the gates is very intensive and sometimes cannot keep up with the dehumidification action, resulting in poor dehumidification effect and affecting the baking quality. In order to improve the baking quality, the opening or closing of the gates in the hot air circulation channel must be automatically followed by the dehumidification action, and it is very necessary to realize the automatic control of the opening or closing of the hot air circulation channel. Utility Model Content

[0005] The utility model aims to provide a fully closed hot air circulation intensive baking room to solve the problems raised in the above background technology.

[0006] To achieve the above object, the utility model provides the following technical solution: a fully closed hot air circulation intensive baking room, the fully closed hot air circulation intensive baking room comprising:

[0007] A protective cover is fixedly installed on one outer wall of the room, a heat pipe is fixedly installed on one inner wall of the protective cover, and a hot air inlet is fixedly installed on one inner wall of the room;

[0008] An air outlet channel is fixedly installed on the outer wall of one side of the room body, a fan is fixedly installed on the outer wall of the air outlet channel, the fan is connected to the air outlet channel, a servo motor is fixedly connected to the outer wall of one side of the air outlet channel, a connecting rod is fixedly installed on the outer circular surface of the output shaft of the servo motor, a movable door is rotatably connected to the outer wall of one side of the connecting rod through a cylindrical pin, and a rotating shaft is rotatably connected to the outer wall of one side of the movable door.

[0009] Preferably, a fan is fixedly installed on the outer wall of one side of the room body, the fan is connected to the hot air inlet on one side of the inner wall of the room body, a moisture outlet is fixedly installed on the outer wall of one side of the room body, a control cabinet is fixedly installed on the outer wall of one side of the room body, and a display screen is fixedly installed on the outer wall of one side of the control cabinet.

[0010] Preferably, a moisture sensor is fixedly installed on one side of the inner wall of the room body, a temperature sensor is fixedly installed on one side of the inner wall of the room body, and a dehumidifier is fixedly installed on one side of the inner wall of the room body.

[0011] Preferably, the cylindrical pin is fixedly connected to an outer wall on one side of the movable door, and sealing strips are fixedly installed on the outer walls on both sides of the movable door.

[0012] Preferably, a slide groove is provided on one side of the inner wall of the air outlet channel, and a rotating shaft is movably installed on the inner wall of one side of the slide groove.

[0013] Preferably, the moisture outlet is connected to a dehumidifier on an inner wall of one side of the room.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The utility model provides a fully closed hot air circulation intensive baking room, in which the output shaft of the servo motor rotates to drive the connecting rod, the connecting rod drives the movable door to rotate, and at the same time the rotating shaft moves in the slide slot to drive the movable door to move, so that the movable door can automatically open and close to achieve the purpose of automatic control, so that the movable door can be closed faster, and the dehumidification effect and baking quality are improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the side and rear structure of the utility model;

[0018] Figure 3 For this utility model Figure 2 A magnified image of the middle A area;

[0019] Figure 4 This is a schematic diagram of the side full-section structure of the utility model;

[0020] Figure 5 For this utility model Figure 4 Enlarged view of area B;

[0021] Figure 6 This is the structural diagram of the automatic door of the utility model;

[0022] Figure 7 This is an enlarged upward view of the automatic door structure of the utility model.

[0023] In the figure: 1. Room body; 2. Moisture exhaust outlet; 3. Protective cover; 4. Air outlet duct; 5. Control cabinet; 6. Display screen; 8. Moisture sensor; 9. Dehumidifier; 10. Temperature sensor; 11. Servo motor; 12. Connecting rod; 13. Rotating shaft; 14. Moisture door; 15. Sealing strip; 16. Cylindrical pin; 17. Slide; 18. Heat pipe; 19. Fan; 20. Hot air inlet. DETAILED DESCRIPTION

[0024] In order to make the purpose and technical solution of the utility model clearly and completely described, and the advantages more clearly understood, the embodiments of the utility model are further described in detail in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are part of the embodiments of the utility model, not all of the embodiments, and are only used to explain the embodiments of the utility model, and are not used to limit the embodiments of the utility model. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-Figure 7 The utility model provides a technical solution: a fully closed hot air circulation intensive baking room, the fully closed hot air circulation intensive baking room includes:

[0026] A protective cover 3 is fixedly installed on one side of the outer wall of the room body 1, and a heat pipe 18 is fixedly installed on one side of the inner wall of the protective cover 3. The protective cover 3 is used to protect the fan 19 and the heat pipe 18 on one side of the outer wall of the room body 1. A heat inlet 20 is fixedly installed on one side of the inner wall of the room body 1. The heat inlet 20 passes the hot air generated by the heat pipe 18 through the fan 19, and the hot air then enters the interior of the room body 1 through the heat inlet 20;

[0027] An air outlet channel 4 is fixedly installed on the outer wall of one side of the room body 1, and a fan 19 is fixedly installed on the outer wall of the air outlet channel 4. The fan 19 is connected to the air outlet channel 4, and the cold air in the room body 1 is discharged from the air outlet channel 4 through the fan 19. A servo motor 11 is fixedly connected to the outer wall of one side of the air outlet channel 4. A connecting rod 12 is fixedly installed on the outer circular surface of the output shaft of the servo motor 11. A movable door 14 is rotatably connected to the outer wall of one side of the connecting rod 12 through a cylindrical pin 16. A rotating shaft 13 is rotatably connected to the outer wall of one side of the movable door 14. The output shaft of the servo motor 11 rotates to drive the connecting rod 12 on the outer wall of the output shaft to rotate. The connecting rod 12 drives the movable door 14 to rotate through the cylindrical pin 16. A rotating shaft 13 is fixedly installed on the outer wall of one side of the movable door 14. The rotating shaft 13 moves in the slide groove 17, and the rotating shaft 13 drives the movable door 14 to move. The movable door 14 realizes the opening and closing of the air outlet channel 4 by rotating on the outer circular surface of the rotating shaft 13 and driving the movable door 14 to move by the rotating shaft 13.

[0028] A fan 19 is fixedly installed on the outer wall of one side of the room body 1, and the fan 19 is connected to a hot air inlet 20 on one side of the inner wall of the room body 1. A moisture exhaust port 2 is fixedly installed on the outer wall of one side of the room body 1, and the moisture exhaust port 2 is used to exhaust moisture in the room body 1. A control cabinet 5 is fixedly installed on the outer wall of one side of the room body 1, and a display screen 6 is fixedly installed on the outer wall of one side of the control cabinet 5. The temperature and humidity in the room body 1 are monitored through the display screen 6 and controlled through the control cabinet 5.

[0029] A moisture sensor 8 is fixedly installed on one side of the inner wall of the room body 1, and the moisture in the room body 1 is detected by the moisture sensor 8. A temperature sensor 10 is fixedly installed on one side of the inner wall of the room body 1, and the temperature in the room body 1 is detected by the temperature sensor 10. A dehumidifier 9 is fixedly installed on one side of the inner wall of the room body 1, and the moisture in the room body 1 is reduced by the dehumidifier 9.

[0030] A cylindrical pin 16 is fixedly connected to an outer wall of one side of the movable door 14. The cylindrical pin 16 is used to transmit motion and connect the connecting rod 12 and the movable door 14. Sealing strips 15 are fixedly installed on the outer walls on both sides of the movable door 14. The sealing strips 15 prevent hot air from being discharged, so that the room body 1 has a better drying effect.

[0031] A slide groove 17 is provided on one side of the inner wall of the air outlet channel 4, and the slide groove 17 is used to guide the movable door 14. A rotating shaft 13 is movably installed on the inner wall of one side of the slide groove 17, and the moisture outlet 2 is connected to the dehumidifier 9 on the inner wall of one side of the room body 1.

[0032] In actual use, first put the tobacco to be dried into the room body 1, then open the heat pipe 18 and the fan 19 through the control cabinet 5, and the hot air is discharged from the hot air inlet 20 to the inside of the room body 1, and the fan 19 of the air outlet channel 4 is started at the same time. At this time, the air outlet channel 4 drives the motion mechanism through the servo motor 11 to realize the opening of the movable door 14, and the cold air of the room body 1 will be discharged from the air outlet channel 4, and then the temperature sensor 10 is turned on to detect the temperature in the room body 1, so as to observe the temperature in the room body 1 through the display screen 6. When the ideal temperature is reached, the control cabinet 5 drives the motion mechanism through the output shaft of the servo motor 11 to close the movable door 14, and at the same time close the fan 19 on one side of the outer wall of the air outlet channel 4. When the drying reaches the ideal effect, open the dehumidifier 9 to discharge the moisture in the room body 1 and dry it. After drying, the control cabinet 5 controls the servo motor 11 to open the movable door 14, and at the same time closes the heat pipe 18 and the fan 19 on one side of the outer wall of the room body 1 to discharge the hot air, and then the dried tobacco can be taken out.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully closed hot air circulation intensive baking room, characterized by: The fully closed hot air circulation intensive baking room comprises: A room body (1) has a protective cover (3) fixedly mounted on one outer wall thereof, a heat pipe (18) fixedly mounted on one inner wall thereof, and a heat air inlet (20) fixedly mounted on one inner wall thereof; An air outlet passage (4) is fixedly mounted on an outer wall of one side of the room body (1), a fan (19) is fixedly mounted on the outer wall of the air outlet passage (4), the fan (19) is in communication with the air outlet passage (4), a servo motor (11) is fixedly connected to the outer wall of one side of the air outlet passage (4), a connecting rod (12) is fixedly mounted on the outer circumferential surface of the output shaft of the servo motor (11), an outer wall on one side of the connecting rod (12) is rotatably connected to a movable door (14) via a cylindrical pin (16), and an outer wall on one side of the movable door (14) is rotatably connected to a rotating shaft (13).

2. A fully closed hot air circulation intensive baking room according to claim 1, characterized in that: A fan (19) is fixedly mounted on an outer wall of one side of the room body (1), the fan (19) is connected to a hot air inlet (20) on one side of the inner wall of the room body (1), a moisture outlet (2) is fixedly mounted on an outer wall of one side of the room body (1), a control cabinet (5) is fixedly mounted on an outer wall of one side of the room body (1), and a display screen (6) is fixedly mounted on an outer wall of one side of the control cabinet (5).

3. A fully closed hot air circulation intensive baking room according to claim 1, characterized in that: A moisture sensor (8) is fixedly mounted on one side of the inner wall of the room body (1), a temperature sensor (10) is fixedly mounted on one side of the inner wall of the room body (1), and a dehumidifier (9) is fixedly mounted on one side of the inner wall of the room body (1).

4. A fully closed hot air circulation intensive baking room according to claim 1, characterized in that: The cylindrical pin (16) is fixedly connected to an outer wall of one side of the movable door (14), and sealing strips (15) are fixedly installed on the outer walls of both sides of the movable door (14).

5. A fully closed hot air circulation intensive baking room according to claim 3, characterized in that: A slide groove (17) is provided on one side of the inner wall of the air outlet channel (4), and a rotating shaft (13) is movably mounted on the inner wall of one side of the slide groove (17).

6. A fully closed hot air circulation intensive baking room according to claim 3, characterized in that: The moisture outlet (2) is in communication with a dehumidifier (9) on an inner wall of one side of the room body (1).