Automatic dust removal device for wire drawing straightener

By designing a wire drawing straightener automatic dust removal device that includes dust storage box, filter mesh and cleaning components, the filter mesh clogging problem caused by wire drawing chip accumulation is solved, and the equipment's vacuuming effect and operating efficiency are improved.

CN222790040UActive Publication Date: 2025-04-25JIANGSU TRI M SPECIAL METALS
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420922209.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-04-25
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

During the wire drawing straightener process, wire drawing chips are prone to accumulate on the top surface of the filter screen, causing the filter screen to be blocked, reducing the wind power of the exhaust fan and the effect of wire drawing chip treatment.

Method used

An automatic dust removal device for wire drawing straightener is designed, including a dust storage box, a filter, a ventilation hole, an exhaust fan and a cleaning component. The air volume sensor detects the decrease in air volume, and start the drive motor to drive the cleaning brush to clean the wire chips on the top of the filter to avoid clogging.

Benefits of technology

It effectively avoids clogging on the top of the filter, improves the wind power of the exhaust fan and the effect of drawing chips, and ensures the normal operation of the equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222790040U_ABST
    Figure CN222790040U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of tire bead steel wire processing, and discloses an automatic dust removal device for a wire drawing straightener, which comprises a straightener body and a dust storage box fixedly mounted in the middle of the bottom of the straightener body, a sealing door is movably mounted on the front side of the dust storage box, and a filter screen is arranged at the position, close to the middle, of an inner cavity of the dust storage box. A ventilation hole is formed in the middle of the bottom of an inner cavity of the dust storage box, a protective net is fixedly installed in an inner cavity of the ventilation hole, and an exhaust fan is fixedly installed in the inner cavity of the ventilation hole. A power output shaft of the driving motor rotates to drive a reciprocating lead screw fixed to the shaft end of the power output shaft of the driving motor to rotate, a cleaning brush fixed to the bottom of a lead screw nut can move left and right in a reciprocating mode under limiting of a limiting block and a limiting rod to clean wire drawing scraps on the top of the filter screen, and the top of the filter screen can be prevented from being blocked; the dust collection effect of the device is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of tire bead wire processing, in particular to an automatic dust removal device for a wire drawing straightener. Background Art

[0002] The tire bead wire needs to go through multiple processes such as mechanical rust removal, drawing, copper plating, etc. during the production process. Therefore, the steel wire is easy to bend and deform, and needs to be corrected by a straightener to ensure the straightness of the steel wire.

[0003] When the steel wire passes through the straightener, wire drawing chips are easily generated. The existing device uses the exhaust fan to suck the wire drawing chips into the top of the filter screen, which is convenient for cleaning. However, when the wire drawing chips enter the top of the filter screen, they are easily accumulated on the top surface of the filter screen, which can easily cause the top of the filter screen to be blocked, thereby reducing the wind force of the exhaust fan and reducing the effect of wire drawing chip treatment.

[0004] Therefore, we proposed an automatic dust removal device for wire drawing straightener in order to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide an automatic dust removal device for a wire drawing straightener to solve the problem raised in the above-mentioned background technology that when wire drawing scraps enter the top of the filter, they are easily accumulated on the top surface of the filter, which easily causes the top of the filter to be blocked, thereby reducing the wind force of the exhaust fan and reducing the effect of wire drawing scrap treatment.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic dust removal device for a wire drawing straightener, comprising a straightener body and a dust storage box fixedly installed at the middle position of the bottom of the straightener body, a sealing door movably installed at the front side of the dust storage box, a filter screen is provided near the middle position of the inner cavity of the dust storage box, a ventilation hole is opened at the middle position of the bottom of the inner cavity of the dust storage box, a protective net is fixedly installed in the inner cavity of the ventilation hole, an exhaust fan is fixedly installed in the inner cavity of the ventilation hole, an adjustment component is provided at the bottom of the dust storage box, and a cleaning component is provided on the top of the filter screen;

[0007] The cleaning assembly includes a driving motor located near the middle position on the other side of the dust storage box and a reciprocating screw fixedly installed on the end of the power output shaft of the driving motor. A screw nut is threadedly connected to the outer periphery of the reciprocating screw near one end, and a cleaning brush is fixedly installed at the bottom of the screw nut. The cleaning brush and the filter are arranged to fit each other. A controller is fixedly installed near the front side on the other side of the dust storage box, and an air volume sensor is provided at the bottom of the filter near the middle position.

[0008] Preferably, a dust collector head A is provided above the top of the straightener body, a rectangular opening is provided at the top of the straightener body near the other side, a duct is fixedly installed at the front side of the dust collector head A near one side, a rectangular plate is fixedly installed at the front side of the straightener body near one side, and the bottom end of the duct passes through the top of the rectangular plate and is plugged into the dust storage box, a dust collector head B is fixedly installed at the other side of the bottom of the straightener body, a connecting pipe is plugged into the bottom of the dust collector head B, and an end of the connecting pipe is plugged into the dust storage box.

[0009] Preferably, a load-bearing plate is fixedly installed at the bottom of the driving motor, one side of the load-bearing plate is fixedly connected to the side wall of the dust storage box, and a mounting plate is fixedly installed at the bottom of the air volume sensor, and both sides of the mounting plate are respectively fixedly connected to the inner cavity side walls of the dust storage box.

[0010] Preferably, a limit block is fixedly installed on the top of the screw nut, and a limit rod is movably penetrated through one side of the limit block near the front and rear sides, and both ends of the limit rod are respectively fixedly connected to the inner cavity side walls of the adjacent dust storage box.

[0011] Preferably, the adjustment assembly includes a fixed plate installed at the bottom of the dust storage box near both sides, the inner cavity of the fixed plate is movably penetrated by a threaded rod A, the ends of the threaded rod A are rotatably connected to semicircular blocks, and the tops of the semicircular blocks are arranged to fit together with the bottom of the dust storage box.

[0012] Preferably, straight rods are fixedly installed on the side of the semicircular block away from each other near the front and rear sides, and the ends of the straight rods are movably inserted through the adjacent fixed plates.

[0013] Preferably, a knob is fixedly mounted on one end of the threaded rod A that is away from the other end, and a plurality of anti-sliding blocks are fixedly mounted on the outer periphery of the knob.

[0014] Preferably, support blocks are fixedly installed near the middle position on both sides of the inner cavity of the dust storage box, and the support blocks are arranged to fit together with the filter screen. Trapezoidal blocks are fixedly installed near both sides of the bottom of the filter screen, and trapezoidal grooves are provided on the tops of the support blocks. The trapezoidal blocks are slidably connected in the inner cavities of adjacent trapezoidal grooves.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. When the filter is clogged, the air volume passing through the filter is reduced. At this time, the air volume sensor controls the controller to start the drive motor. The rotation of the drive motor power output shaft drives the reciprocating screw fixed at the end of the drive motor power output shaft to rotate. Under the limit of the limit block and the limit rod, the cleaning brush fixed at the bottom of the screw nut can move back and forth left and right to clean the wire drawing chips on the top of the filter, which can avoid blockage on the top of the filter and improve the dust collection effect of the device.

[0017] 2. By rotating the adjacent knobs, the threaded rod A fixed on the adjacent knobs can be rotated, and then the semicircular blocks rotatably connected to the adjacent threaded rods A can be moved to the opposite side under the action of the two adjacent straight rods, so that the ventilation holes are opened, which can prevent the protective net from being blocked and improve the use effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a bottom view of the dust storage box of the utility model;

[0020] Figure 3 It is a partial top-sectional view of the dust storage box of the utility model;

[0021] Figure 4 It is a front cross-sectional view of the dust storage box of the utility model.

[0022] In the figure: 1. Straightener body; 2. Dust storage box; 3. Dust head A; 4. Rectangular plate; 5. Dust head B; 6. Protective net; 7. Exhaust fan; 8. Filter; 81. Support block; 82. Trapezoidal block; 9. Adjustment assembly; 91. Fixing plate; 92. Threaded rod A; 921. Knob; 93. Semicircular block; 931. Straight rod; 10. Cleaning assembly; 101. Drive motor; 1011. Load-bearing plate; 102. Reciprocating screw; 103. Screw nut; 1031. Limit block; 1032. Limit rod; 104. Cleaning brush; 105. Controller; 106. Air volume sensor; 1061. Mounting plate. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Example 1: Please refer to Figure 1-4, an automatic dust removal device for a wire drawing straightener comprises a straightener body 1 and a dust storage box 2 fixedly installed at the middle position of the bottom of the straightener body 1, a sealing door is movably installed on the front side of the dust storage box 2, a filter screen 8 is provided near the middle position of the inner cavity of the dust storage box 2, and the wire drawing scraps and dust can be filtered by setting the filter screen 8, a ventilation hole is provided at the middle position of the bottom of the inner cavity of the dust storage box 2, a protective net 6 is fixedly installed in the inner cavity of the ventilation hole to prevent the user from accidentally touching the exhaust fan 7, an exhaust fan 7 is fixedly installed in the inner cavity of the ventilation hole, and the exhaust fan 7 can form a negative pressure in the inner cavity of the dust storage box 2, an adjusting component 9 is provided at the bottom of the dust storage box 2, and a cleaning component 10 is provided on the top of the filter screen 8;

[0025] The cleaning assembly 10 includes a drive motor 101 located near the middle position on the other side of the dust storage box 2 and a reciprocating screw 102 fixedly installed on the end of the power output shaft of the drive motor 101. A screw nut 103 is threadedly connected to the outer periphery of the reciprocating screw 102 near one end. A cleaning brush 104 is fixedly installed at the bottom of the screw nut 103. The cleaning brush 104 and the filter 8 are arranged in close contact with each other. A controller 105 is fixedly installed at the other side of the dust storage box 2 near the front side. An air volume sensor 106 is provided at the bottom of the filter 8 near the middle position. The air volume sensor 106 is connected to the controller 105. The controller 105 is electrically connected to the drive motor 101. When the filter 8 is blocked, the air volume passing through the filter 8 is reduced. At this time, the air volume sensor 106 controls the controller 105 to start the drive motor 101. The power output shaft of the drive motor 101 rotates to drive the reciprocating screw 102 fixed at the end of the power output shaft of the drive motor 101 to rotate, so that the cleaning brush 104 fixed at the bottom of the screw nut 103 can move back and forth left and right to clean the wire drawing scraps on the top of the filter 8, which can avoid blockage of the top of the filter 8 and improve the dust collection effect of the device.

[0026] A dust collector head A3 is provided on the top of the straightener body 1, and a rectangular opening is opened near the other side of the top of the straightener body 1. A duct is fixedly installed on the front side of the dust collector head A3 near one side, and a rectangular plate 4 is fixedly installed on the front side of the straightener body 1 near one side, and the bottom end of the duct passes through the top of the rectangular plate 4 and is plugged into the dust storage box 2. A dust collector head B5 is fixedly installed on the other side of the bottom of the straightener body 1, and a connecting pipe is plugged into the bottom of the dust collector head B5, and the end of the connecting pipe is plugged into the dust storage box 2. Wire drawing chips and dust can be sucked into the dust storage box 2 through the dust collector heads A3 and B5.

[0027] A load-bearing plate 1011 is fixedly installed at the bottom of the driving motor 101, and one side of the load-bearing plate 1011 is fixedly connected to the side wall of the dust storage box 2. By setting the load-bearing plate 1011, the driving motor 101 can be supported. A mounting plate 1061 is fixedly installed at the bottom of the air volume sensor 106, and both sides of the mounting plate 1061 are respectively fixedly connected to the inner cavity side walls of the dust storage box 2. By setting the mounting plate 1061, the air volume sensor 106 can be supported.

[0028] A limit block 1031 is fixedly installed on the top of the screw nut 103, and a limit rod 1032 is movably penetrated on one side of the limit block 1031 near the front and rear sides. The two ends of the limit rod 1032 are respectively fixedly connected to the side walls of the inner cavity of the adjacent dust storage box 2. By setting the limit block 1031 and the limit rod 1032, the screw nut 103 can be limited during operation.

[0029] Support blocks 81 are fixedly installed near the middle position on both sides of the inner cavity of the dust storage box 2, and the support blocks 81 are arranged to fit together with the filter screen 8. Trapezoidal blocks 82 are fixedly installed near the two sides of the bottom of the filter screen 8. Trapezoidal grooves are opened on the tops of the support blocks 81. The trapezoidal blocks 82 are respectively slidably connected in the inner cavities of adjacent trapezoidal grooves. By setting the filter screen 8 to be slidably connected with the two support blocks 81, the filter screen 8 can be easily removed.

[0030] Embodiment 2: This embodiment is an improvement made on the basis of embodiment 1. For details, please refer to Figure 2 and Figure 4 The adjusting assembly 9 includes a fixing plate 91 installed at the bottom of the dust storage box 2 near both sides, and the inner cavity of the fixing plate 91 is movably penetrated by a threaded rod A92. The opposite side of the fixing plate 91 is provided with a threaded hole, and the threaded rod A92 movably penetrates the inner cavity of the adjacent threaded hole, and the ends of the threaded rod A92 are rotatably connected with a semicircular block 93, and the top of the semicircular block 93 is arranged to fit the bottom of the dust storage box 2. By rotating the semicircular blocks 93 connected to the adjacent threaded rods A92, under the action of the two adjacent straight rods 931, the two semicircular blocks 93 can be moved to the side away from each other, and the ventilation hole can be opened, which can prevent the protective net 6 from being blocked and improve the use effect of the device.

[0031] A straight rod 931 is fixedly installed near the front and rear sides of the semicircular block 93 on the side away from the semicircular block 93. The ends of the straight rod 931 are movably inserted into the adjacent fixed plates 91. The straight rod 931 fixedly installed on the adjacent semicircular block 93 can limit the movement of the semicircular block 93.

[0032] A knob 921 is fixedly installed at one end of the threaded rod A92 that is away from the other end, and a plurality of anti-sliding blocks are fixedly installed at the periphery of the knob 921. By arranging anti-sliding blocks at the periphery of adjacent knobs 921, slipping can be prevented when the knob 921 is driven.

[0033] Working principle: When the present embodiment is in use, when the steel wire is to be straightened, the exhaust fan 7 is turned on to generate suction, and the wire drawing scraps generated by wire drawing can be sucked into the top of the filter screen 8 through the duct and the connecting pipe through the dust suction head A3 and the dust suction head B5. When the filter screen 8 is blocked, the air volume passing through the filter screen 8 is reduced. At this time, the air volume sensor 106 controls the controller 105 to start the drive motor 101. The rotation of the power output shaft of the drive motor 101 drives the reciprocating screw rod 102 fixed to the shaft end of the power output shaft of the drive motor 101 to rotate. Under the limit of the limit block 1031 and the limit rod 1032, The cleaning brush 104 fixed on the bottom of the screw nut 103 is moved back and forth left and right to clean the wire drawing chips on the top of the filter screen 8, which can avoid clogging of the top of the filter screen 8 and improve the dust collection effect of the device. Before sucking the wire drawing chips, the threaded rod A92 fixed on the adjacent knob 921 can be rotated by rotating the adjacent knob 921, and then the semicircular block 93 rotatably connected to the adjacent threaded rod A92 can be moved to the side away from each other under the action of the two adjacent straight rods 931, thereby opening the ventilation hole, preventing the protective net 6 from being blocked, and improving the use effect of the device.

[0034] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0035] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. An automatic dust removal device for a wire drawing straightener, comprising a straightener body (1) and a dust storage box (2) fixedly mounted at the middle position of the bottom of the straightener body (1), wherein a sealing door is movably mounted on the front side of the dust storage box (2), and characterized in that: A filter screen (8) is provided near the middle of the inner cavity of the dust storage box (2); a ventilation hole is provided at the middle of the bottom of the inner cavity of the dust storage box (2); a protective net (6) is fixedly installed in the inner cavity of the ventilation hole; an exhaust fan (7) is fixedly installed in the inner cavity of the ventilation hole; an adjustment component (9) is provided at the bottom of the dust storage box (2); and a cleaning component (10) is provided at the top of the filter screen (8); The cleaning assembly (10) comprises a driving motor (101) located near the middle position on the other side of the dust storage box (2) and a reciprocating screw (102) fixedly mounted on the end of the power output shaft of the driving motor (101); a screw nut (103) is threadedly connected to the outer periphery of the reciprocating screw (102) near one end; a cleaning brush (104) is fixedly mounted on the bottom of the screw nut (103); the cleaning brush (104) and the filter (8) are arranged to fit each other; a controller (105) is fixedly mounted on the other side of the dust storage box (2) near the front side; and an air volume sensor (106) is provided at the bottom of the filter (8) near the middle position.

2. The automatic dust removal device for wire drawing straightener according to claim 1, characterized in that: A dust collector head A (3) is provided above the top of the straightener body (1); a rectangular opening is provided at the top of the straightener body (1) near the other side; a guide tube is fixedly installed at the front side of the dust collector head A (3) near one side; a rectangular plate (4) is fixedly installed at the front side of the straightener body (1) near one side, and the bottom end of the guide tube passes through the top of the rectangular plate (4) and is plugged into the dust storage box (2); a dust collector head B (5) is fixedly installed at the other side of the bottom of the straightener body (1); a connecting pipe is plugged into the bottom of the dust collector head B (5), and the end of the connecting pipe is plugged into the dust storage box (2).

3. The automatic dust removal device for a wire drawing straightener according to claim 1, characterized in that: A load-bearing plate (1011) is fixedly mounted on the bottom of the driving motor (101), one side of the load-bearing plate (1011) is fixedly connected to the side wall of the dust storage box (2), and a mounting plate (1061) is fixedly mounted on the bottom of the air volume sensor (106), both sides of the mounting plate (1061) are respectively fixedly connected to the side walls of the inner cavity of the dust storage box (2).

4. The automatic dust removal device for a wire drawing straightener according to claim 1, characterized in that: A limit block (1031) is fixedly mounted on the top of the screw nut (103), and a limit rod (1032) is movably penetrated through one side of the limit block (1031) near the front and rear sides, and both ends of the limit rod (1032) are respectively fixedly connected to the inner cavity side walls of the adjacent dust storage box (2).

5. The automatic dust removal device for a wire drawing straightener according to claim 1, characterized in that: The adjustment assembly (9) comprises a fixing plate (91) mounted on the bottom of the dust storage box (2) near both sides, a threaded rod A (92) movably penetrates the inner cavity of the fixing plate (91), the ends of the threaded rod A (92) are rotatably connected to semicircular blocks (93), and the tops of the semicircular blocks (93) are arranged to fit the bottom of the dust storage box (2).

6. The automatic dust removal device for a wire drawing straightener according to claim 5, characterized in that: A straight rod (931) is fixedly installed near the front and rear sides of the side away from the semicircular block (93), and the ends of the straight rod (931) are movably inserted through the adjacent fixed plates (91).

7. The automatic dust removal device for a wire drawing straightener according to claim 5, characterized in that: A knob (921) is fixedly mounted on one end of the threaded rod A (92) that is away from the other end, and a plurality of anti-sliding blocks are fixedly mounted on the outer periphery of the knob (921).

8. The automatic dust removal device for a wire drawing straightener according to claim 1, characterized in that: Support blocks (81) are fixedly mounted near the middle of both sides of the inner cavity of the dust storage box (2); the support blocks (81) are arranged to fit the filter screen (8) with each other; trapezoidal blocks (82) are fixedly mounted near both sides of the bottom of the filter screen (8); trapezoidal grooves are formed on the tops of the support blocks (81); and the trapezoidal blocks (82) are slidably connected in the inner cavities of adjacent trapezoidal grooves.