Enameled wire drawing die outlet mechanism
By designing a drawing die outlet mechanism including a built-in outlet die device and an external copper powder removal tool in the production of enameled wire, the copper powder accumulation problem is solved, and the surface quality of the copper conductor and the yield of the enameled wire are improved.
Patent Information
- Application Number
- CN202421739572.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-22
AI Technical Summary
During the production process of enameled wire, copper powder accumulates at the wire drawing outlet die device, resulting in scratches on the surface of the copper rod wire and hidden quality hazards, reducing the yield of enameled wire.
An enameled wire drawing die outlet mechanism is designed. By placing the outlet die device on the inside of the drawing box and adding a copper powder removal tool on the outside, the drawing emulsion sprayed by the drawing emulsion nozzle takes away the copper powder, and synergistically removes the copper powder and residual emulsion on the surface of the copper conductor.
It effectively solves the problem of copper powder accumulation at the wire drawing outlet die device, ensures the surface quality of the copper conductor, reduces the chance of particle formation in the subsequent production process, and improves the yield rate of enameled wire.
Smart Images
Figure CN222790183U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of enameled wire production and processing equipment, in particular to an enameled wire drawing die outlet mechanism. Background Art
[0002] Enameled wire is a key raw material for electromagnetic windings in devices such as inverters, transformers, household appliances and new energy vehicle motors. Its production processes mainly include wire unwinding, wire drawing, annealing, painting, baking, cooling and wire winding. The quality of the finished enameled wire is mainly affected by the wire drawing and painting processes. According to survey statistics, the quality of the copper rod has an impact of more than 60% on the quality of the enameled wire.
[0003] During the production process of enameled wire, it was found that the outlet die seats of the wire drawing process were all installed externally, and the emulsion flushing effect was poor during the wire drawing process. After a long period of production, copper powder would accumulate on the wire drawing outlet die, locking bolts and the outer tower wheel of the wire drawing chamber. The copper powder accumulation would cause scratches on the surface of the copper rod wire on the one hand, and on the other hand, the copper powder would adhere to the surface of the bare copper wire, causing quality risks to the subsequent production of the enameled wire and significantly reducing the yield of the enameled wire. Therefore, we need to propose an enameled wire drawing die outlet mechanism. Utility Model Content
[0004] The utility model aims to provide an enameled wire drawing die outlet mechanism, aiming to solve the problem of copper powder accumulation at the drawing outlet die device, ensure the surface quality of the bare copper wire, and improve the subsequent enameled wire yield.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] An enameled wire drawing die outlet mechanism comprises a drawing box and a drawing emulsion nozzle, a through hole is opened on one side wall of the drawing box, a tower wheel is rotatably installed inside the drawing box, an outlet die device is arranged on one inner wall of the drawing box, the outlet die device is located on one side of the through hole, a copper powder removal tool is arranged on the outside of the drawing box, the copper powder removal tool is located on the other side of the through hole, the drawing emulsion nozzle is fixedly installed inside the drawing box, and the liquid outlet end of the drawing emulsion nozzle is located on one side of the outlet die device.
[0007] Preferably, a copper conductor is provided on the outer wall of the tower wheel, and one end of the copper conductor passes through a through hole and is connected to two sets of guide wheels.
[0008] Preferably, the two groups of guide wheels include an upper guide wheel and a lower guide wheel, and the upper guide wheel and the lower guide wheel are both rotatably mounted on the outside of the wire drawing box body.
[0009] Preferably, the copper conductor is sleeved on the outer walls of the upper guide wheel and the lower guide wheel, and the tower wheel and the upper guide wheel are located on the same horizontal line.
[0010] Preferably, the outlet mold device comprises a mold base, the mold base is fixedly embedded in the through hole, the outlet mold is fixedly embedded in the mold base, and an eye mold bolt is installed on one side of the mold base located at the outlet mold.
[0011] Preferably, a guide groove is provided inside the eye mold bolt, a wire drawing hole is provided inside the outlet mold, a wire outlet is provided on one side of the mold base, and the guide groove, the wire drawing hole and the wire outlet are connected.
[0012] Preferably, the copper powder removal tool comprises three layers of rubbing adhesive, and wire holes are provided inside the three layers of rubbing adhesive.
[0013] Preferably, a plurality of groups of supporting legs are fixedly mounted on the bottom of the wire drawing box, and the plurality of groups of supporting legs are symmetrically arranged in pairs.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The utility model has a simple structure. By placing the outlet die device on the inner side of the wire drawing box, the wire drawing emulsion sprayed by the wire drawing emulsion nozzle can effectively take away the copper powder generated during the wire drawing deformation process, thereby solving the problem of copper powder accumulation at the wire drawing outlet die device and ensuring the surface quality of the copper conductor.
[0016] 2. The utility model further removes the copper powder and residual emulsion on the surface of the copper conductor by installing the outlet die device inside and adding a copper powder removal tool outside the wire drawing box. The two work together to effectively reduce the probability of particle formation in the subsequent enameled wire production process and improve the finished product rate of the enameled wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the outlet mechanism of the wire drawing die of the utility model;
[0018] Figure 2 This is a structural diagram of the outlet die device of the utility model;
[0019] Figure 3 For this utility model Figure 2 Schematic diagram of the cross-sectional structure in the AA direction;
[0020] Figure 4 It is a structural schematic diagram of the copper powder removal tool of the utility model.
[0021] In the figure: 1. wire drawing box; 2. through hole; 3. tower pulley; 4. copper conductor; 5. guide wheel; 501. upper guide wheel; 502. lower guide wheel; 6. outlet die device; 601. die base; 602. outlet die; 603. eye die bolt; 7. copper powder removal tool; 701. wiping and sticking; 702. wire passing hole; 8. guide groove; 9. wire drawing hole; 10. wire outlet; 11. wire drawing emulsion nozzle; 12. support stand. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4 , the utility model provides a technical solution:
[0024] An enameled wire drawing die outlet mechanism comprises a drawing box 1 and a drawing emulsion nozzle 11, a through hole 2 is opened on one side wall of the drawing box 1, a tower wheel 3 is rotatably installed inside the drawing box 1, an outlet die device 6 is arranged on one side inner wall of the drawing box 1, and the outlet die device 6 is located on one side of the through hole 2. By placing the outlet die device 6 on the inner side of the drawing box 1, the drawing emulsion sprayed by the drawing emulsion nozzle 11 can effectively take away the copper powder generated in the drawing deformation process, thereby solving the problem of copper powder accumulation at the drawing outlet die device 6 and ensuring the copper powder is not easily removed. The surface quality of the wire is improved by installing a copper powder removal tool 7 on the outside of the wire drawing box 1. The copper powder removal tool 7 is located on the other side of the through hole 2. The wire drawing emulsion nozzle 11 is fixedly installed inside the wire drawing box 1. The liquid outlet of the wire drawing emulsion nozzle 11 is located on one side of the outlet die device 6. By installing the outlet die device 6 inside and adding the copper powder removal tool 7 on the outside of the wire drawing box 1, the copper powder and residual emulsion on the surface of the copper conductor 4 are further removed under the synergistic effect, which effectively reduces the probability of particle formation in the subsequent enameled wire production process and improves the yield rate of the enameled wire.
[0025] A copper conductor 4 is provided on the outer wall of the tower wheel 3, one end of the copper conductor 4 passes through the through hole 2 and is connected to two sets of guide wheels 5, the two sets of guide wheels 5 include an upper guide wheel 501 and a lower guide wheel 502, the upper guide wheel 501 and the lower guide wheel 502 are both rotatably installed on the outer side of the wire drawing box 1, the coordinated use of the tower wheel 3 and the guide wheel 5 can ensure that the copper conductor 4 passes continuously and smoothly during the wire drawing process, reducing the efficiency loss caused by reversing or pausing, and the precise coordination of the tower wheel 3 and the guide wheel 5 can ensure that the copper conductor 4 maintains a constant tension and speed during the drawing process, avoiding quality problems caused by uneven tension or speed fluctuations;
[0026] The copper conductor 4 is sleeved on the outer walls of the upper guide wheel 501 and the lower guide wheel 502, and the tower wheel 3 and the upper guide wheel 501 are located on the same horizontal line. The upper guide wheel 501 and the lower guide wheel 502 are both made of low-friction materials, which can reduce the wear of the copper conductor 4 during the drawing process and improve the surface finish and consistency of the product;
[0027] The outlet die device 6 includes a die base 601, which is fixedly embedded in the through hole 2, and an outlet die 602 is fixedly embedded in the die base 601. The die base 601 is located on one side of the outlet die 602 and is equipped with an eye die bolt 603. By arranging the die base 601, the outlet die 602 and the eye die bolt 603 on the inner side of the wire drawing box 1, and using the wire drawing emulsion nozzle 11, the wire drawing emulsion sprayed by the wire drawing emulsion nozzle 11 can effectively take away the copper powder generated during the wire drawing deformation process, thereby solving the problem of copper powder accumulation at the wire drawing outlet die device and ensuring the surface quality of the copper conductor.
[0028] A guide groove 8 is provided inside the eye mold bolt 603, a wire drawing hole 9 is provided inside the outlet mold 602, and a wire outlet 10 is provided on one side of the mold base 601. The guide groove 8, the wire drawing hole 9 and the wire outlet 10 are connected. The design of the eye mold bolt 603 enables the outlet mold 602 to be easily and quickly installed and disassembled, reduces the mold change time, and improves the production efficiency. Through precise matching, the enameled wire can continuously and smoothly pass through the wire drawing hole 9, the guide groove 8 and the wire outlet 10, ensuring the continuity of production. The wire drawing hole 9 inside the outlet mold 602 has a precise size and shape, which can ensure that the copper conductor 4 reaches the expected diameter and shape during the drawing process. The finish of the wire drawing hole 9 has an important influence on the surface quality of the copper conductor 4. Through high-precision processing and matching, the scratches and burrs on the surface of the copper conductor 4 can be reduced, and the appearance quality of the product can be improved. Reasonable matching design can reduce the friction and wear between the copper conductor 4 and the outlet mold device 6, extend the service life of the outlet mold device 6, and maintain the stability of product quality.
[0029] The copper powder removal tool 7 includes three layers of rubbing adhesive 701, and the inside of the three layers of rubbing adhesive 701 is provided with a wire passing hole 702. By adding the copper powder removal tool 7 on the outside of the wire drawing box 1, the outlet die device 6 and the wire drawing emulsion nozzle 11 are used in coordination, and the copper powder and residual emulsion on the surface of the copper conductor 4 are further removed under the synergistic effect, which effectively reduces the probability of particle formation in the subsequent enameled wire production process and improves the finished product rate of the enameled wire;
[0030] A plurality of support legs 12 are fixedly mounted on the bottom of the wire drawing box 1 . The plurality of support legs 12 are symmetrically arranged in pairs. The support legs 12 are arranged to support and position the wire drawing box 1 .
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An enameled wire drawing die outlet mechanism, comprising a drawing box (1) and a drawing emulsion nozzle (11), characterized in that: A through hole (2) is provided on one side wall of the wire drawing box (1), a tower wheel (3) is rotatably installed inside the wire drawing box (1), an outlet die device (6) is provided on one inner wall of the wire drawing box (1), and the outlet die device (6) is located on one side of the through hole (2), a copper powder removal tool (7) is provided on the outside of the wire drawing box (1), and the copper powder removal tool (7) is located on the other side of the through hole (2), the wire drawing emulsion nozzle (11) is fixedly installed inside the wire drawing box (1), and the liquid outlet end of the wire drawing emulsion nozzle (11) is located on one side of the outlet die device (6).
2. The enameled wire drawing die outlet mechanism according to claim 1, characterized in that: A copper conductor (4) is provided on the outer wall of the tower wheel (3), and one end of the copper conductor (4) passes through the through hole (2) and is connected to two groups of guide wheels (5).
3. The enameled wire drawing die outlet mechanism according to claim 2, characterized in that: The two groups of guide wheels (5) include an upper guide wheel (501) and a lower guide wheel (502), and the upper guide wheel (501) and the lower guide wheel (502) are both rotatably mounted on the outer side of the wire drawing box (1).
4. The enameled wire drawing die outlet mechanism according to claim 3, characterized in that: The copper conductor (4) is sleeved on the outer walls of the upper guide wheel (501) and the lower guide wheel (502), and the tower wheel (3) and the upper guide wheel (501) are located on the same horizontal line.
5. The enameled wire drawing die outlet mechanism according to claim 1, characterized in that: The outlet mold device (6) comprises a mold base (601), wherein the mold base (601) is fixedly embedded in the interior of the through hole (2), an outlet mold (602) is fixedly embedded in the interior of the mold base (601), and an eye mold bolt (603) is installed on one side of the mold base (601) located at the outlet mold (602).
6. The enameled wire drawing die outlet mechanism according to claim 5, characterized in that: A guide groove (8) is provided inside the eye mold bolt (603), a wire drawing hole (9) is provided inside the outlet mold (602), a wire outlet (10) is provided on one side of the mold base (601), and the guide groove (8), the wire drawing hole (9) and the wire outlet (10) are connected.
7. The enameled wire drawing die outlet mechanism according to claim 1, characterized in that: The copper powder removal tool (7) comprises three layers of rubbing adhesive (701), and the interiors of the three layers of rubbing adhesive (701) are all provided with wire holes (702).
8. The enameled wire drawing die outlet mechanism according to claim 1, characterized in that: A plurality of groups of supporting legs (12) are fixedly mounted on the bottom of the wire drawing box (1), and the plurality of groups of supporting legs (12) are symmetrically arranged in pairs.