Multifunctional drawing die box

By designing a multifunctional drawing die box and utilizing a combination of replaceable drawing die components and chip breaker components, the problem of frequent die box replacement in the prior art is solved, efficient wire drawing and stripping processing is achieved, production efficiency is improved, and surface defects of the wire are prevented.

CN223475938UActive Publication Date: 2025-10-28KAIMING (CHANGZHOU) NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202423067677.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-10-28
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

The existing wire drawing die box has a single structure, which results in the need to frequently replace the die box during wire drawing or stripping processing, affecting production efficiency.

Method used

A multifunctional drawing die box is designed, which includes a replaceable drawing die assembly, a chip breaker assembly and a guide die base. Different combinations in the die box can realize product processing with different functions, including drawing, peeling and iron chip removal. The driving motor and chain transmission system are used to improve the processing efficiency.

Benefits of technology

It is possible to complete various processing tasks through different combinations in the mold box without changing the mold box, thereby improving production efficiency and preventing surface defects of the steel wire.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multifunctional drawing die box, which comprises a control console and a die box arranged at the top of the control console, the side surface of the control console is connected with a straightening rack, the die box is fixed on the control console through a support flange, and the inner side of the die box is respectively provided with a first die cavity, a second die cavity and a third die cavity. A replaceable drawing die assembly is installed in the first die cavity, a chip breaker assembly is installed in the second die cavity, a die guide base is installed on the side, close to the straightening rack, of the third die cavity, the drawing die assembly, the chip breaker assembly and the die guide base are coaxially installed, and a drive motor is installed on the side face of the die box. By means of different combination modes of the drawing die and the stripping die in the first die cavity, product machining with different functions is achieved, the scrap breaking cutter is used for removing scrap iron on the surface of a steel wire in the combination of the drawing die and the stripping die, and the scrap breaking cutter is used for stirring drawing powder in the combination of the double drawing dies, so that gaps are prevented from being formed in the drawing process, and product quality is improved. And the surface of the steel wire has defects due to poor lubrication.
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Description

Technical Field

[0001] This utility model relates to the technical field of steel wire drawing equipment, and in particular to a multifunctional drawing die box. Background Technology

[0002] In the production and processing of stainless steel wire, the wire drawing process is a technical method in which the wire is forced through a die under external force, compressing its cross-sectional area and obtaining the required cross-sectional shape and size. Existing wire drawing dies have a simple structure, requiring the replacement of different dies for drawing or peeling the wire. This die replacement process consumes a significant amount of time, impacting production efficiency. Utility Model Content

[0003] To address the aforementioned technical problems, a multifunctional drawing die is provided.

[0004] To achieve the above objectives, this utility model discloses a multifunctional drawing die box, including a control console and a die box mounted on top of the control console. A straightening frame is connected to the side of the control console, and the die box is fixed to the control console by a support flange. A first die cavity, a second die cavity, and a third die cavity are respectively opened on the inner side of the die box. A replaceable drawing die assembly is installed in the first die cavity, a chip breaker assembly is installed in the second die cavity, and a guide die seat is installed on the side of the third die cavity near the straightening frame. The drawing die assembly, the chip breaker assembly, and the guide die seat are coaxially mounted, and a drive motor is installed on the side of the die box.

[0005] Furthermore, the drawing die assembly includes a front flange mounted on the first die cavity, a locking screw is mounted at the center of the front flange outside the first die cavity, and a drawing die mechanism is connected to the side of the front flange away from the locking screw. The drawing die mechanism includes a drawing die body connected to the front flange, and a spare die is connected to the drawing die body through a positioning sleeve.

[0006] Furthermore, the spare die is a drawing die or a peeling die.

[0007] Furthermore, the positioning sleeve has a through hole at its center connecting the drawing die body and the spare die, and a waist-shaped groove is cut out on the circumferential surface of the positioning sleeve. The first die cavity is filled with drawing powder or drawing oil.

[0008] Furthermore, the chip breaker assembly includes a square bearing seat fixed on a partition plate between the second and third mold cavities. A chip breaker spindle is installed inside the square bearing seat and passes through the partition plate. A driven sprocket is installed on the surface of the chip breaker spindle in the third mold cavity. A drive sprocket is installed at the output end of the drive motor. The drive motor and the chip breaker spindle are driven by a chain. The chip breaker spindle is connected to the chip breaker body in the second mold cavity.

[0009] Furthermore, the chip breaker body includes a cutter arm fixed on the chip breaker spindle, and an inclined mounting groove is provided on the cutter arm. The chip breaker is installed in the mounting groove and fixed by a pressure block, with the tip of the chip breaker facing the center of the spare mold.

[0010] Furthermore, a chip discharge port is provided at the bottom of the second mold cavity, and a cover plate can be detachably installed on the chip discharge port.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model discloses a multifunctional drawing die box. By combining the drawing die and the peeling die in different ways in the first die cavity, different functions of product processing can be achieved. In the combination of the drawing die and the peeling die, the chip-breaking knife is used to remove iron filings from the surface of the steel wire. In the combination of the two drawing dies, the chip-breaking knife is used to stir the drawing powder to prevent the formation of gaps during the drawing process, which would lead to poor lubrication and defects on the surface of the steel wire. Attached Figure Description

[0012] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0014] Figure 2 This is a structural schematic diagram from another perspective of the present invention.

[0015] Figure 3 This is a top view of the present invention.

[0016] Figure 4 This is a schematic diagram of the main structure of the chip breaker of this utility model.

[0017] In the diagram: 1 is the control console; 2 is the straightening frame; 3 is the die box; 31 is the first die cavity; 32 is the second die cavity; 321 is the chip discharge port; 33 is the third die cavity; 34 is the support flange; 4 is the drawing die assembly; 41 is the front flange; 42 is the locking screw; 43 is the drawing die body; 44 is the positioning sleeve; 45 is the spare die; 5 is the chip breaker assembly; 51 is the square bearing seat; 52 is the chip breaker spindle; 53 is the driven sprocket; 54 is the chip breaker body; 541 is the cutter arm; 542 is the chip breaker; 543 is the pressure block; 6 is the guide die base; 7 is the drive motor; 71 is the drive sprocket. Detailed Implementation

[0018] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] Embodiment 1 of this utility model, as follows: Figure 1 and Figure 2 As shown, a straightening frame 2 is connected to the side of the control console 1. The mold box 3 is fixed to the control console 1 via a support flange 34. A T-shaped rod is provided on the top of the support flange. The T-shaped rod is sleeved on the mold box shaft and locked with screws to adjust the height of the mold box for easy alignment. The mold box 3 has a first mold cavity 31, a second mold cavity 32, and a third mold cavity 33 respectively. A replaceable drawing die assembly 4 is installed in the first mold cavity 31. A chip breaker assembly 5 is installed in the second mold cavity 32. A guide mold base 6 is installed on the side of the third mold cavity 33 near the straightening frame 2. A guide mold is installed at the center of the guide mold base. The drawing die assembly 4, the chip breaker assembly 5, and the guide die base 6 are coaxially mounted. A through hole with a coaxial arrangement is provided on the partition plate between two adjacent die cavities. A drive motor 7 is installed on the side of the die box 3. Different product processing functions can be achieved by different combinations of the drawing die and the peeling die located in the first die cavity. In the combination of the drawing die and the peeling die, the chip breaker is used to remove iron filings from the surface of the steel wire. In the combination of the double drawing die, the chip breaker is used to stir the drawing powder to prevent the formation of gaps during the drawing process, which would lead to poor lubrication and defects on the surface of the steel wire.

[0020] The drawing die assembly 4 includes a front flange 41 mounted on the first die cavity 31. A locking screw 42 is mounted on the center of the front flange 41 outside the first die cavity 31. A drawing die mechanism is connected to the side of the front flange 41 away from the locking screw 42. The drawing die mechanism includes a drawing die body 43 connected to the front flange 41. A spare die 45 is connected to the drawing die body 43 through a positioning sleeve 44. The steel wire enters the drawing die mechanism from the center of the locking screw and completes the corresponding processing according to the combination form in the drawing die mechanism.

[0021] The positioning sleeve 44 has a through hole in the center to connect the drawing die body 43 and the spare die 45. The positioning sleeve 44 has a waist-shaped groove on its circumference. The first die cavity 31 is filled with drawing powder or drawing oil to facilitate the drawing powder or drawing oil to pass through the positioning sleeve and contact the steel wire.

[0022] The bottom of the second mold cavity 32 is provided with a chip discharge port 321, and a cover plate can be detachably installed on the chip discharge port 321. It can be detached and installed according to different usage conditions, which is flexible and convenient.

[0023] The chip breaker assembly 5 includes a square bearing seat 51 fixed on a partition plate between the second mold cavity 32 and the third mold cavity 33. A chip breaker spindle 52 passing through the partition plate is installed in the square bearing seat 51. A driven sprocket 53 is installed on the surface of the chip breaker spindle 52 in the third mold cavity 33. A drive sprocket 71 is installed at the output end of the drive motor 7. The drive motor 7 and the chip breaker spindle 52 are driven by a chain. The chip breaker spindle 52 is connected to the chip breaker body 54 in the second mold cavity 32. The drive motor drives the chip breaker spindle to rotate.

[0024] The chip breaker body 54 includes a cutter arm 541 fixed on the chip breaker spindle 52. The cutter arm 541 has an inclined mounting groove. The chip breaker 542 is installed in the mounting groove and fixed by a pressure block 543. The tip of the chip breaker 542 faces the center of the spare die 45, which can adjust the chip breaker and the outlet of the spare die to a suitable position.

[0025] In this embodiment, the spare die 45 is a drawing die, which forms a double drawing die combination structure with the drawing die body. The chip discharge port at the bottom of the second die cavity is closed. Drawing powder is filled in the first die cavity and the second die cavity. At this time, the chip breaker rotates in the drawing powder in the second die cavity, which acts as a drawing powder agitator and better assists in the drawing and forming of the steel wire.

[0026] In another preferred embodiment of this invention, the first mold cavity is filled with drawing oil, which further improves the wire drawing effect compared to drawing powder.

[0027] The difference between Embodiment 2 and Embodiment 1 is that the spare die is a peeling die, which forms a drawing and peeling assembly with the drawing die body. The first die cavity is filled with drawing powder. After the steel wire passes through the peeling die, the chip breaker cleans the iron filings on the surface of the steel wire, and the iron filings are cleaned from the chip discharge port from time to time.

[0028] Several points need to be clarified: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly, and can refer to mechanical or electrical connections, or internal connections between two components, or direct connections. Terms such as "upper," "lower," "left," and "right" are only used to indicate relative positional relationships, and the relative positional relationships may change when the absolute position of the described objects changes. Second, in this document, relational terms such as "first" and "second" are only used to distinguish one entity from another entity, and do not necessarily require or imply any such actual relationship or order between these entities.

[0029] The above examples are merely illustrative of the present invention and do not limit the scope of protection of the present invention. Any design that is identical or similar to the present invention falls within the scope of protection of the present invention.

Claims

1. A multifunctional drawing die, comprising a control console (1) and a die (3) mounted on top of the control console (1), characterized in that, The console (1) is connected to a straightening frame (2) on its side. The mold box (3) is fixed to the console (1) by a support flange (34). The mold box (3) has a first mold cavity (31), a second mold cavity (32) and a third mold cavity (33) respectively. A replaceable drawing die assembly (4) is installed in the first mold cavity (31). A chip breaker assembly (5) is installed in the second mold cavity (32). A guide mold seat (6) is installed on the side of the third mold cavity (33) near the straightening frame (2). The drawing die assembly (4), the chip breaker assembly (5) and the guide mold seat (6) are installed on the same axis. A drive motor (7) is installed on the side of the mold box (3).

2. A multifunctional drawing die box according to claim 1, characterized in that, The drawing die assembly (4) includes a front flange (41) mounted on the first die cavity (31). A locking screw (42) is mounted on the center of the front flange (41) outside the first die cavity (31). A drawing die mechanism is connected to the side of the front flange (41) away from the locking screw (42). The drawing die mechanism includes a drawing die body (43) connected to the front flange (41). A spare die (45) is connected to the drawing die body (43) through a positioning sleeve (44).

3. A multifunctional drawing die box according to claim 2, characterized in that, The spare mold (45) is a drawing mold or a peeling mold.

4. A multifunctional drawing die box according to claim 2, characterized in that, The positioning sleeve (44) has a through hole in the center to connect the drawing die body (43) and the spare die (45). The positioning sleeve (44) has a waist-shaped groove on its circumference. The first mold cavity (31) is filled with drawing powder or drawing oil.

5. A multifunctional drawing die box according to claim 1, characterized in that, The chip breaker assembly (5) includes a square bearing seat (51) fixed on the partition plate between the second mold cavity (32) and the third mold cavity (33). A chip breaker spindle (52) passing through the partition plate is installed in the square bearing seat (51). A driven sprocket (53) is installed on the surface of the chip breaker spindle (52) in the third mold cavity (33). A drive sprocket (71) is installed at the output end of the drive motor (7). The drive motor (7) and the chip breaker spindle (52) are driven by a chain. The chip breaker spindle (52) is connected to the chip breaker body (54) in the second mold cavity (32).

6. A multifunctional drawing die box according to claim 5, characterized in that, The chip breaker body (54) includes a cutter arm (541) fixed on the chip breaker spindle (52). The cutter arm (541) has an inclined mounting groove. The chip breaker (542) is installed in the mounting groove and fixed by a pressure block (543). The tip of the chip breaker (542) faces the center of the spare mold (45).

7. A multifunctional drawing die box according to claim 5, characterized in that, The bottom of the second mold cavity (32) is provided with a chip discharge port (321), and a cover plate is detachably installed on the chip discharge port (321).

Citation Information

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