Feeding mechanism of point light source wiring harness detector

By introducing a first slide and a rotatable first guide wheel into the feeding mechanism of the point light source harness detector, combined with automated feeding and detection technology, the problem of poor adaptability of existing equipment to wire harnesses of different lengths is solved, and the applicability and production efficiency of the equipment are significantly improved.

CN222794520UActive Publication Date: 2025-04-25昆山瑞弘测控自动化设备有限公司
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Patent Information

Application Number
CN202421617785.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-04-25
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

The existing point light source wire harness detector feeding mechanism is only suitable for wire harnesses of specific lengths, resulting in low adaptability and low usage efficiency for wire harnesses of different lengths.

Method used

A feeding mechanism including a first slide and a rotatable first guide wheel is designed to be able to tension and adapt to different lengths of wire harnesses. The feeding mechanism also includes a plug shell feeding mechanism, a transplanting mechanism, a vibrating disk feeding mechanism, a product CCD detection camera set and a defective product runner, realizing automatic feeding, transplanting, detection and removal of defective products.

Benefits of technology

By sliding the first slider and rotatable first guide wheel, automatic adaptation to wire harnesses of different lengths is achieved, and the applicability and efficiency of the equipment are improved. At the same time, automated loading and testing processes greatly improve production efficiency and reduce labor costs.

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Abstract

The utility model relates to a feeding mechanism of a point light source wire harness detector, one end of a bottom plate is provided with a first product carrier and two second product carriers, the first product carrier is used for clamping a plug shell, and the two second product carriers are respectively used for clamping terminals at two ends of a wire harness; a first sliding seat is further arranged on the bottom plate in a sliding mode, a first guide wheel is rotatably arranged on the first sliding seat, and the first guide wheel is used for tensioning a wire harness; and the plug shell feeding mechanism is used for conveying the plug shells to the first product carrier one by one. According to the feeding mechanism of the point light source wire harness detector, wire harnesses with different lengths can be tensioned and adapted through the first sliding seat which is arranged in a sliding mode and the rotatable first guide wheel, so that the applicability and the use efficiency of equipment are greatly improved, meanwhile, automatic feeding, transplanting, detection and defective product removal of plug shells are achieved through the feeding mechanism, and the production efficiency is improved. The production efficiency is improved; and the labor cost is reduced.
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Description

Technical Field

[0001] The present application belongs to the technical field of wire harness detection equipment, and in particular, relates to a feeding mechanism of a point light source wire harness detection machine. Background Art

[0002] Point light source wire harness inspection machine is a commonly used wire harness inspection equipment, which is mainly used to detect the electrical and physical properties of wire harnesses. However, the existing point light source wire harness inspection machine is usually only suitable for wire harnesses of a specific length during the feeding process. For wire harnesses of different lengths, the feeding mechanism needs to be replaced or adjusted, which greatly reduces the applicability and efficiency of the equipment. Utility Model Content

[0003] The technical problem to be solved by the utility model is: to solve the deficiencies in the prior art, thereby providing a feeding mechanism for a point light source wire harness detection machine, which can tension and adapt to wire harnesses of different lengths through the provision of a first slide and a rotatable first guide wheel, thereby greatly improving the applicability and use efficiency of the equipment.

[0004] The technical solution adopted by the utility model to solve its technical problems is:

[0005] A feeding mechanism of a point light source wire harness detection machine, comprising:

[0006] A carrier, the carrier comprising a bottom plate, one end of which is provided with a first product carrier and a second product carrier, the first product carrier being used for clamping a plug housing, and the two second product carriers being used for clamping terminals at both ends of a wiring harness respectively;

[0007] A first slide seat is also slidably arranged on the bottom plate, and a first guide wheel is rotatably arranged on the first slide seat, and the first guide wheel is used for tensioning the wire harness;

[0008] The invention also comprises a plug shell loading mechanism, wherein the plug shell loading mechanism is used for conveying the plug shells one by one to the first product carrier.

[0009] Preferably, in a feeding mechanism of a point light source wire harness detection machine of the utility model, a plurality of first positioning holes are arranged on the base plate along the sliding direction of the first slide seat, a second positioning hole is arranged on the first slide seat, a latch is arranged between the first positioning hole and the second positioning hole, and the latch is used to lock the first slide seat on the base plate.

[0010] Preferably, in a feeding mechanism of a point light source wire harness detection machine of the utility model, a guide seat is respectively provided between the two second product carriers and the first slide seat, and the guide seat is used for tensioning the guide wire harness.

[0011] Preferably, the utility model is a feeding mechanism of a point light source wire harness detection machine, the plug shell feeding mechanism includes a product error mechanism, the product error mechanism includes a second slide, a product carrier slider is slidably arranged on the second slide, the product carrier slider is connected to a first driving cylinder, and the first driving cylinder is used to drive the product carrier slider to slide on the second slide.

[0012] Preferably, a feeding mechanism of a point light source wire harness detection machine of the utility model further includes a frame, on which a transplanting mechanism is arranged, the transplanting mechanism includes an X-axis servo module and a Z-axis servo module connected to an action part of the X-axis servo module, the action part of the Z-axis servo module is provided with a rotating jaw cylinder, and the rotating jaw cylinder is used to rotate the transplanting plug housing.

[0013] Preferably, in the feeding mechanism of a point light source wire harness inspection machine of the utility model, a vibration plate feeding mechanism is also provided on the frame, and the vibration plate feeding mechanism is used to transport the plug shell to the feeding station of the product carrier slider.

[0014] Preferably, in the feeding mechanism of a point light source wire harness inspection machine of the utility model, a product CCD inspection camera group is also provided on the frame, and the product CCD inspection camera group is used to inspect the appearance of the side and bottom of the product.

[0015] Preferably, in the feeding mechanism of a point light source wire harness inspection machine of the utility model, a defective product flow channel is also provided on the frame, and the defective product flow channel is used to convey defective products after being inspected by a product CCD inspection camera group.

[0016] The beneficial effects of the utility model are:

[0017] The feeding mechanism of the point light source harness inspection machine of the utility model can tension and adapt to harnesses of different lengths through the sliding first slide and the rotatable first guide wheel, thereby greatly improving the applicability and use efficiency of the equipment. At the same time, through the cooperation of the plug shell feeding mechanism, the transplanting mechanism, the vibration plate feeding mechanism, the product CCD inspection camera group and the defective product flow channel and other components, the automatic feeding, transplanting, inspection and defective product removal of the plug shell are realized, which improves production efficiency and reduces labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The technical solution of the present application is further described below in conjunction with the accompanying drawings and embodiments.

[0019] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application;

[0020] Figure 2 This is a schematic diagram of the plug housing feeding mechanism structure of an embodiment of the present application;

[0021] Figure 3 is a schematic diagram of the carrier structure of an embodiment of the present application;

[0022] The reference numerals in the figure are:

[0023] Carrier 10, plug housing feeding mechanism 20, frame 30, vibration plate feeding mechanism 40;

[0024] Bottom plate 11, first product carrier 12, second product carrier 13, first slide seat 14, first guide wheel 15, guide seat 16, product misalignment mechanism 21, transfer mechanism 31, product CCD detection camera group 32, defective product flow channel 33;

[0025] The second slide 211 , the product carrier slide block 212 , the first driving cylinder 213 , the X-axis servo module 311 , the Z-axis servo module 312 , and the rotating clamp cylinder 313 . DETAILED DESCRIPTION

[0026] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other.

[0027] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present application. In addition, the terms "first", "second", etc. are used only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the invention, unless otherwise specified, "multiple" means two or more.

[0028] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood by specific circumstances.

[0029] The technical solution of the present application will be described in detail below with reference to the accompanying drawings and in combination with embodiments. Example

[0030] This embodiment provides a feeding mechanism for a point light source wire harness inspection machine, which is suitable for wire harnesses of various lengths. Figure 1 As shown, the feeding mechanism mainly includes a carrier 10, a plug shell feeding mechanism 20, a frame 30 and other auxiliary mechanisms.

[0031] The carrier 10 is a supporting and positioning component for the wiring harness and the plug housing, and includes a base plate 11, and one end of the base plate 11 is provided with a first product carrier 12 and a second product carrier 13. The first product carrier 12 is designed to clamp the plug housing, and the two second product carriers 13 are respectively used to clamp the terminals at both ends of the wiring harness. This design allows the plug housing and the wiring harness terminals to be easily positioned and fixed, which is convenient for subsequent processing and testing operations.

[0032] In order to adapt to wire harnesses of different lengths, a first slide 14 is also slidably provided on the bottom plate 11. The first slide 14 can move along the sliding track on the bottom plate 11 to adjust its position. A first guide wheel 15 is rotatably provided on the first slide 14, and the first guide wheel 15 can tension the wire harness to ensure the stability and reliability of the wire harness during processing.

[0033] The plug shell feeding mechanism 20 is used to convey the plug shells one by one to the first product carrier 12. It can realize automatic feeding and positioning of the plug shells through a vibration plate, a mechanical arm or other automated devices. This design greatly improves production efficiency and reduces the tediousness and errors of manual operation.

[0034] In order to improve the applicability of the device, a plurality of first positioning holes are provided on the bottom plate 11 along the sliding direction of the first slide 14. A second positioning hole corresponding to the first positioning hole is provided on the first slide 14. The first slide 14 can be locked at different positions on the bottom plate 11 by connecting the first positioning hole and the second positioning hole through a latch. In this way, the position of the first slide 14 can be adjusted according to different wire harness lengths to achieve adaptation to wire harnesses of different lengths.

[0035] In order to ensure the stability and reliability of the wire harness during processing, a guide seat 16 is respectively provided between the two second product carriers 13 and the first slide seat 14. The guide seat 16 can tension the guide wire harness to prevent the wire harness from being loosened or twisted during processing.

[0036] The specific implementation of the plug shell feeding mechanism 20 may include a product misalignment mechanism 21. The product misalignment mechanism 21 includes a second slide 211, on which a product carrier slider 212 is slidably disposed. The product carrier slider 212 is connected to a first driving cylinder 213, and the product carrier slider 212 can slide on the second slide 211 through the drive of the first driving cylinder 213. In this way, automatic feeding and positioning of the plug shell can be achieved.

[0037] The frame 30 serves as the supporting structure of the entire feeding mechanism, and a transplanting mechanism 31 is arranged on it. The transplanting mechanism 31 includes an X-axis servo module 311 and a Z-axis servo module 312 connected to the action part of the X-axis servo module 311. The action part of the Z-axis servo module 312 is provided with a rotating clamping claw cylinder 313, which can clamp the plug shell, and through the coordinated action of the X-axis servo module 311 and the Z-axis servo module 312, the precise transplanting of the plug shell is achieved.

[0038] It should be noted that the action part of the Z-axis servo module 312 is also equipped with a detection camera or sensor for detecting the direction of the plug shell. When the direction of the plug shell is opposite to the direction of the first product carrier 12 and the second product carrier 13, the rotating clamp cylinder 313 rotates 180° during the movement of the clamping plug shell to adjust the product direction so that it can be clamped in the first product carrier 12 and the second product carrier 13.

[0039] In order to facilitate the automatic feeding of the plug shells, a vibration plate feeding mechanism 40 is also provided on the frame 30. The vibration plate feeding mechanism 40 can neatly arrange the plug shells and convey them to the feeding station of the product carrier slide block 212, thereby realizing the automatic feeding of the plug shells.

[0040] In order to ensure product quality, a product CCD inspection camera group 32 is also provided on the rack 30. The product CCD inspection camera group 32 includes a first CCD camera for inspecting the bottom of the product and a second CCD camera for inspecting the side of the product. The first CCD camera and the second CCD camera can inspect the bottom and side appearance of the plug housing respectively, and timely detect and process defective products.

[0041] For the detected defective products, a defective product flow channel 33 is also provided on the frame 30. When the detection fails, the rotating clamping claw cylinder 313, driven by the X-axis servo module 311 and the Z-axis servo module 312, clamps and transfers the defective products to the upper entrance of the defective product flow channel 33. The defective product flow channel 33 can receive and transport the defective products detected by the product CCD detection camera group 32, thereby realizing the automatic removal and collection of defective products.

[0042] For qualified products, the rotating clamp cylinder 313, driven by the X-axis servo module 311 and the Z-axis servo module 312, transfers the plug shell to the first product carrier 12, and the carrier on the first product carrier 12 waits to be installed on the terminals at both ends of the wiring harness at the next installation station.

[0043] In summary, the feeding mechanism of the point light source wire harness inspection machine of the utility model realizes the automatic feeding, tensioning, transplanting, inspection and defective product removal of wire harnesses of different lengths through the cooperation of the sliding first slide seat and the rotatable first guide wheel, as well as a series of auxiliary mechanisms. The feeding mechanism has a simple structure, convenient operation, strong applicability, and greatly improves the production efficiency and product quality of the equipment.

[0044] Based on the above ideal embodiments of this application, the relevant staff can make various changes and modifications without departing from the technical concept of this application through the above description. The technical scope of this application is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A feeding mechanism for a point light source wire harness detection machine, characterized in that: include: A carrier (10), the carrier (10) comprising a base plate (11), one end of the base plate (11) being provided with a first product carrier (12) and a second product carrier (13), the first product carrier (12) being used for clamping a plug housing, and the two second product carriers (13) being used for clamping terminals at both ends of a wiring harness respectively; A first slide seat (14) is also slidably arranged on the bottom plate (11), a first guide wheel (15) is rotatably arranged on the first slide seat (14), and the first guide wheel (15) is used for tensioning the wire harness; It also includes a plug shell loading mechanism (20), which is used to transport the plug shells one by one to the first product carrier (12).

2. The feeding mechanism of the point light source wire harness detection machine according to claim 1, characterized in that: A plurality of first positioning holes are arranged on the bottom plate (11) along the sliding direction of the first slide seat (14); a second positioning hole is arranged on the first slide seat (14); a latch is arranged between the first positioning hole and the second positioning hole; the latch is used to lock the first slide seat (14) on the bottom plate (11).

3. The feeding mechanism of the point light source wire harness detection machine according to claim 2, characterized in that: A guide seat (16) is respectively arranged between the two second product carriers (13) and the first slide seat (14), and the guide seat (16) is used for tensioning the guide harness.

4. A feeding mechanism for a point light source wire harness inspection machine according to any one of claims 1 to 3, characterized in that: The plug shell feeding mechanism (20) comprises a product error mechanism (21), the product error mechanism (21) comprises a second slide seat (211), a product carrier slider (212) is slidably arranged on the second slide seat (211), the product carrier slider (212) is connected to a first driving cylinder (213), and the first driving cylinder (213) is used to drive the product carrier slider (212) to slide on the second slide seat (211).

5. The feeding mechanism of the point light source wire harness detection machine according to claim 4, characterized in that: The invention also comprises a frame (30), wherein a transplanting mechanism (31) is arranged on the frame (30), wherein the transplanting mechanism (31) comprises an X-axis servo module (311) and a Z-axis servo module (312) connected to an action part of the X-axis servo module (311), wherein the action part of the Z-axis servo module (312) is provided with a rotating clamping claw cylinder (313), and wherein the rotating clamping claw cylinder (313) is used for rotating a transplanting plug housing.

6. The feeding mechanism of the point light source wire harness detection machine according to claim 5, characterized in that: The frame (30) is also provided with a vibration plate loading mechanism (40), and the vibration plate loading mechanism (40) is used to transport the plug shell to the loading station of the product carrier slide block (212).

7. The feeding mechanism of the point light source wire harness detection machine according to claim 6, characterized in that: The frame (30) is also provided with a product CCD detection camera group (32), and the product CCD detection camera group (32) is used to detect the appearance of the side and bottom of the product.

8. The feeding mechanism of the point light source wire harness detection machine according to claim 7, characterized in that: The frame (30) is also provided with a defective product flow channel (33), and the defective product flow channel (33) is used to convey defective products detected by the product CCD detection camera group (32).