Sludge dewatering device
By introducing dredging components and pushing mechanisms into the sludge dewatering device, the problems of blockage and return during sludge discharge are solved, and a more efficient sludge dewatering effect is achieved.
Patent Information
- Application Number
- CN202422146692.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-09-03
AI Technical Summary
Existing sludge dewatering devices are prone to blockage when sludge is discharged, resulting in the sludge being unable to discharge normally, resulting in the problem of decreasing reflux and dehydration effects.
A sludge dewatering device is designed, including a dredging assembly and a feeding assembly. When discharging the material, the dredging component starts to stir the inside of the mud outboard to prevent blockage, and the sludge is dehydrated again through the pushing mechanism to improve the dehydration effect.
It effectively prevents blockage caused by excessive sludge output, avoids sludge return, improves the dehydration effect of sludge, and ensures the normal operation of the sludge dehydration device.
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Figure CN222795391U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sludge dehydration, in particular to a sludge dehydration device. Background Art
[0002] Sludge is a by-product produced during the sewage treatment process. It contains a large amount of pollutants such as organic matter, inorganic matter, pathogens, heavy metals, etc. The treatment and disposal of sludge is an important environmental issue. Sludge treatment generally uses a dedicated sludge dewatering device. The function of the sludge dewatering device is to remove water from the sludge, reduce the sludge volume, and reduce the difficulty and cost of subsequent treatment.
[0003] However, there are some problems with the prior art: the existing sludge dewatering device, after separating the sludge and sewage, may have excessive sludge blocks during discharge and cause blockage, resulting in the sludge blocks being unable to be discharged. The sludge blocks remain in the sludge dewatering device and accumulate, making it impossible for the sludge dewatering device to operate normally. In severe cases, the sludge dewatering device may be damaged and unusable. Therefore, we propose a sludge dewatering device. Utility Model Content
[0004] In view of the problems existing in the prior art, the purpose of the utility model is to provide a sludge dewatering device, which, through a dredging component and a material receiving component, can start the dredging component to stir the inside of the mud discharge plate during discharging, thereby achieving an anti-blocking effect, to avoid excessive sludge discharge, resulting in blockage, and causing sludge to be unable to be discharged, resulting in backflow, and to dewater the sludge twice after discharging, to improve the sludge dewatering effect.
[0005] The utility model is implemented in this way: a sludge dewatering device comprises:
[0006] A pretreatment mechanism and a dehydration mechanism, wherein the dehydration mechanism is arranged at one end of the pretreatment mechanism, and a mud discharge plate is arranged at one end of the dehydration mechanism;
[0007] A material receiving assembly, which is arranged at one end of the dewatering mechanism, and the material receiving assembly and the mud discharge plate are arranged in correspondence with each other up and down, and a pushing mechanism is arranged in the material receiving assembly;
[0008] A dredging component is arranged in the material receiving component, and the dredging component is arranged corresponding to the mud discharge plate to be used for dredging the mud discharge plate.
[0009] Optionally, the material receiving assembly includes a fixed frame, a material receiving box is arranged on the lower surface of the fixed frame, a water storage tank is arranged on the lower surface of the material receiving box, the fixed frame, the material receiving box and the water storage tank are interconnected, and a filter plate is arranged between the material receiving box and the water storage tank.
[0010] Optionally, the pushing mechanism includes a cylinder and a push plate, the cylinder is arranged on one side of the material receiving box, the push plate is slidably installed on the filter plate, and one end of the cylinder piston rod is arranged on one side of the push plate.
[0011] Optionally, one side of the material receiving box is open, and a sealing plate is provided at the opening, and limiting bolts are provided on both sides of the sealing plate.
[0012] Optionally, the dredging assembly includes a fixed plate, an electric push rod is arranged on the upper surface of the fixed plate, a driving motor is arranged at one end of the electric push rod piston rod, and a dredging rod is arranged at one end of the driving motor.
[0013] Optionally, a rotating part is provided on the upper surface of the fixed plate, and the lower end of the electric push rod is rotatably installed on the outer surface of the rotating part. A gear is provided on one side of the rotating part, and a toothed plate is provided under the gear. The toothed plate is meshed and connected with the gear, and a connecting rod is provided at one end of the toothed plate.
[0014] Optionally, a handle is provided at one end of the connecting rod, a telescopic rod is provided in the middle of the handle, a through hole is provided on the outer surface of the telescopic rod, and a fixing bolt is provided in the through hole.
[0015] Optionally, a protective shell is provided at one end of the upper surface of the fixed plate, the protective shell is provided on the outer surface of the rotating part, a long tube is provided on one side of the protective shell, and the long tube is sleeved on the outer surface of the connecting rod.
[0016] Optionally, a protrusion is provided at the other end of the upper surface of the fixing plate, and the upper end of the protrusion is conical.
[0017] Optionally, an opening is provided on the upper surface of the protective shell, a soft cover is provided in the opening, and the outer surface of one end of the electric push rod is provided inside the soft cover.
[0018] Compared with the prior art, the beneficial effects of the utility model are:
[0019] 1. Through the dredging component provided in the utility model, when discharging, the dredging component is started to stir the inside of the mud discharge plate, thereby achieving an anti-blocking effect to avoid excessive sludge discharge, causing blockage, resulting in sludge being unable to be discharged, and reflux, which affects dehydration.
[0020] 2. Through the material receiving component and pushing mechanism provided in the utility model, when the sludge is discharged into the material receiving component, the sludge will be dried, and then when a certain amount is reached, the pushing mechanism is started to squeeze the sludge and dehydrate it again, thereby achieving the effect of dehydrating the sludge twice after discharging, thereby improving the dehydration effect of the sludge.
[0021] Other features and advantages of the present invention will become apparent from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a structural schematic diagram provided by the utility model;
[0023] Figure 2 It is a schematic diagram of a material connection assembly provided by the utility model;
[0024] Figure 3 It is a schematic diagram of the dredging component provided by the utility model;
[0025] Figure 4 This is a schematic diagram of the material receiving box provided by the utility model;
[0026] Figure 5 The utility model provides Figure 3 Enlarged schematic diagram at point A in the middle.
[0027] In the figure: 1. pretreatment mechanism; 2. dehydration mechanism; 3. mud discharge plate; 4. material receiving assembly; 401. fixed frame; 402. material receiving box; 403. water storage tank; 404. sealing plate; 405. limit bolt; 406. filter plate; 5. dredging assembly; 501. fixed plate; 502. bump; 503. electric push rod; 504. driving motor; 505. dredging rod; 506. flexible sleeve; 507. long tube; 508. connecting rod; 509. handle; 510. telescopic rod; 511. fixing bolt; 512. rotating part; 513. gear; 514. tooth plate; 515. protective shell; 6. pushing mechanism; 601. cylinder; 602. push plate. DETAILED DESCRIPTION
[0028] In order to further understand the content, features and effects of the utility model, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.
[0029] like Figures 1 to 5 As shown, a sludge dewatering device provided by an embodiment of the utility model comprises:
[0030] A pretreatment mechanism 1 and a dehydration mechanism 2, wherein the dehydration mechanism 2 is arranged at one end of the pretreatment mechanism 1, and a mud discharge plate 3 is arranged at one end of the dehydration mechanism 2; a material receiving assembly 4, wherein the material receiving assembly 4 is arranged at one end of the dehydration mechanism 2, and the material receiving assembly 4 and the mud discharge plate 3 are arranged in correspondence with each other up and down, and a pushing mechanism 6 is arranged in the material receiving assembly 4; a dredging assembly 5, wherein the dredging assembly 5 is arranged in the material receiving assembly 4, and the dredging assembly 5 and the mud discharge plate 3 are arranged in correspondence with each other, so as to dredge the mud discharge plate 3;
[0031] Specifically, Figures 1 to 4As shown, the sewage is transported to the pretreatment mechanism 1 for mixing with the reagent, and then transported to the dehydration mechanism 2 to separate the sludge from the sewage, and the filtered sludge is discharged from the mud discharge plate 3. The above are all prior arts, which are well known to the staff in this field, so they will not be described in detail. However, in the present invention, a material receiving component 4 is arranged under the mud discharge plate 3. Before use, the dredging component 5 is adjusted to establish a connection between the dredging component 5 and the inside of the mud discharge plate 3, so that when the material is discharged, the dredging component 5 is started to stir the inside of the mud discharge plate 3, thereby achieving an anti-blocking effect, thereby effectively preventing excessive sludge discharge, clogging the mud discharge plate 3, causing sludge reflux, affecting dehydration, and reducing the dehydration capacity.
[0032] After the sludge is discharged into the material receiving component 4, it will be dried and filtered first, and then the pushing mechanism 6 can be started to squeeze the sludge to fully dehydrate the water inside the sludge to improve the dehydration effect of the dehydration device. At the same time, the material receiving component 4 is used to facilitate the centralized collection and treatment of the sludge.
[0033] Further, the material receiving assembly 4 includes a fixed frame 401, a material receiving box 402 is provided on the lower surface of the fixed frame 401, a water storage tank 403 is provided on the lower surface of the material receiving box 402, the fixed frame 401, the material receiving box 402 and the water storage tank 403 are interconnected, and a filter plate 406 is provided between the material receiving box 402 and the water storage tank 403;
[0034] Specifically, Figure 2 and Figure 4 As shown, after the sludge is discharged from the sludge outlet plate 3, the sludge will fall onto the filter plate 406 in the receiving box 402 for drying, and the sludge will be filtered. The filtered sewage will flow into the water storage tank 403 for collection, thereby achieving dehydration during the sludge collection process to improve the dehydration effect.
[0035] Furthermore, the pushing mechanism 6 includes a cylinder 601 and a push plate 602, the cylinder 601 is arranged on one side of the material receiving box 402, the push plate 602 is slidably mounted on the filter plate 406, and one end of the piston rod of the cylinder 601 is arranged on one side of the push plate 602; one side of the material receiving box 402 is open, and a sealing plate 404 is arranged at the opening, and limiting bolts 405 are arranged on both sides of the sealing plate 404;
[0036] Specifically, Figure 2 and Figure 4 As shown, after a certain amount of sludge is discharged, the cylinder 601 can be started to drive the push plate 602 to slide to one end on the filter plate 406, so that the sludge is pushed toward the sealing plate 404, the sludge is squeezed, and the sludge is dehydrated again, so that the sludge is fully dehydrated, and then the limit bolt 405 is removed, and the sealing plate 404 is removed from one side of the material receiving box 402 to take out the sludge, thereby achieving the effect of convenient removal.
[0037] Furthermore, the dredging assembly 5 includes a fixed plate 501, an electric push rod 503 is arranged on the upper surface of the fixed plate 501, a driving motor 504 is arranged at one end of the piston rod of the electric push rod 503, and a dredging rod 505 is arranged at one end of the driving motor 504;
[0038] Specifically, Figure 3 As shown, the height can be adjusted according to the usage conditions by means of the electric push rod 503, and then the driving motor 504 can be started to drive the dredging rod 505 to operate to stir the inside of the mud outlet plate 3, so as to achieve the dredging effect.
[0039] Furthermore, a rotating member 512 is disposed on the upper surface of the fixed plate 501, and the lower end of the electric push rod 503 is rotatably mounted on the outer surface of the rotating member 512. A gear 513 is disposed on one side of the rotating member 512, and a toothed plate 514 is disposed below the gear 513. The toothed plate 514 is meshed and connected with the gear 513, and a connecting rod 508 is disposed at one end of the toothed plate 514.
[0040] Specifically, Figure 3 As shown, the connecting rod 508 is pulled to make the tooth plate 514 slide under the gear 513 to drive the gear 513 to rotate, so that the electric push rod 503 rotates on the outer surface of the rotating part 512 to adjust the angle of the dredging rod 505. In conjunction with the electric push rod 503, it is convenient to adjust the dredging rod 505 according to the usage situation, thereby improving the flexibility of use.
[0041] Furthermore, a handle 509 is provided at one end of the connecting rod 508, a telescopic rod 510 is provided in the middle of the handle 509, a through hole is provided on the outer surface of the telescopic rod 510, and a fixing bolt 511 is provided in the through hole;
[0042] Specifically, Figure 2 and Figure 3 As shown, the handle 509 is located on one side of the material receiving box 402, which is convenient for the staff to use. Therefore, when in use, pulling the handle 509 can drive the connecting rod 508 to slide, and one side can drive the tooth plate 514 to move, thereby improving the convenience of use. After the adjustment is completed, it is only necessary to insert the fixing bolt 511 into the overlapping through holes at both ends of the telescopic rod 510 to make the handle 509 unable to move and to limit and fix it, thereby achieving the effect of limiting the handle 509.
[0043] Furthermore, a protective shell 515 is provided at one end of the upper surface of the fixed plate 501, and the protective shell 515 is provided on the outer surface of the rotating member 512. A long tube 507 is provided on one side of the protective shell 515, and the long tube 507 is sleeved on the outer surface of the connecting rod 508;
[0044] Specifically, Figure 2 and Figure 3 As shown, the protective shell 515 can prevent the sludge from threatening the rotating part 512; the long tube 507 can prevent the sludge from affecting the connecting rod 508, thereby achieving the effect of not being affected by the sludge and being able to be used normally.
[0045] Furthermore, a protrusion 502 is provided at the other end of the upper surface of the fixing plate 501, and the upper end of the protrusion 502 is conical;
[0046] Specifically, Figure 2 and Figure 3 As shown, the upper end of the protrusion 502 is set in a cone shape, so that the sludge will not accumulate when falling.
[0047] Furthermore, a hole is opened on the upper surface of the protective shell 515, a soft cover 506 is arranged in the hole, and the outer surface of one end of the electric push rod 503 is arranged inside the soft cover 506;
[0048] Specifically, Figure 3 As shown, by the design that the outer surface of one end of the electric push rod 503 is arranged inside the soft cover 506, when the electric push rod 503 is adjusting the angle, the soft cover 506 can be squeezed along the moving trajectory of the electric push rod 503, thereby achieving the effect of effectively preventing sludge from entering the protective shell 515 without affecting the movement of the electric push rod 503.
[0049] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A sludge dewatering device, characterized in that: include: A pretreatment mechanism (1) and a dehydration mechanism (2), wherein the dehydration mechanism (2) is arranged at one end of the pretreatment mechanism (1), and a mud discharge plate (3) is arranged at one end of the dehydration mechanism (2); A material receiving assembly (4), wherein the material receiving assembly (4) is arranged at one end of the dewatering mechanism (2), and the material receiving assembly (4) and the mud discharge plate (3) are arranged in correspondence with each other up and down, and a pushing mechanism (6) is arranged in the material receiving assembly (4); A dredging component (5) is arranged in the material receiving component (4), and the dredging component (5) is arranged corresponding to the mud discharge plate (3) to be used for dredging the mud discharge plate (3).
2. A sludge dewatering device according to claim 1, characterized in that: The material receiving assembly (4) comprises a fixed frame (401), a material receiving box (402) is arranged on the lower surface of the fixed frame (401), a water storage tank (403) is arranged on the lower surface of the material receiving box (402), the fixed frame (401), the material receiving box (402) and the water storage tank (403) are interconnected, and a filter plate (406) is arranged between the material receiving box (402) and the water storage tank (403).
3. A sludge dewatering device according to claim 2, characterized in that: The pushing mechanism (6) comprises a cylinder (601) and a push plate (602); the cylinder (601) is arranged on one side of the material receiving box (402); the push plate (602) is slidably mounted on the filter plate (406); and one end of the piston rod of the cylinder (601) is arranged on one side of the push plate (602).
4. A sludge dewatering device according to claim 3, characterized in that: One side of the material receiving box (402) is open, and a sealing plate (404) is provided at the opening, and limiting bolts (405) are provided on both sides of the sealing plate (404).
5. A sludge dewatering device according to claim 4, characterized in that: The dredging assembly (5) comprises a fixed plate (501), an electric push rod (503) is arranged on the upper surface of the fixed plate (501), a driving motor (504) is arranged at one end of the piston rod of the electric push rod (503), and a dredging rod (505) is arranged at one end of the driving motor (504).
6. A sludge dewatering device according to claim 5, characterized in that: A rotating member (512) is disposed on the upper surface of the fixed plate (501), and the lower end of the electric push rod (503) is rotatably mounted on the outer surface of the rotating member (512). A gear (513) is disposed on one side of the rotating member (512), and a toothed plate (514) is disposed below the gear (513). The toothed plate (514) is meshedly connected with the gear (513), and a connecting rod (508) is disposed at one end of the toothed plate (514).
7. A sludge dewatering device according to claim 6, characterized in that: A handle (509) is provided at one end of the connecting rod (508), a telescopic rod (510) is provided in the middle of the handle (509), a through hole is provided on the outer surface of the telescopic rod (510), and a fixing bolt (511) is provided in the through hole.
8. A sludge dewatering device according to claim 7, characterized in that: A protective shell (515) is provided at one end of the upper surface of the fixed plate (501), and the protective shell (515) is provided on the outer surface of the rotating member (512). A long tube (507) is provided on one side of the protective shell (515), and the long tube (507) is sleeved on the outer surface of the connecting rod (508).
9. A sludge dewatering device according to claim 8, characterized in that: A convex block (502) is provided at the other end of the upper surface of the fixing plate (501), and the upper end of the convex block (502) is arranged in a conical shape.
10. A sludge dewatering device according to claim 9, characterized in that: The upper surface of the protective shell (515) is provided with an opening, a soft cover (506) is arranged in the opening, and the outer surface of one end of the electric push rod (503) is arranged inside the soft cover (506).