Novel high-temperature pressure-regulating proportional overflow valve

By designing components such as the flow guide box, cooling box, etc. in the proportional relief valve, the effective heat exchange treatment of high-temperature oil is solved, and the problems of valve body failure and component damage in high-temperature environments in the prior art are improved, and the service life and high-temperature resistance are improved.

CN222797802UActive Publication Date: 2025-04-25SHANGHAI KAI ZHE ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202421444314.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-04-25
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

The existing proportional relief valves are prone to operating failure and components damage in high-temperature oily environments, which seriously reduces the service life.

Method used

A new type of high-temperature pressure regulating proportional overflow valve is designed, using components such as the diversion box, cooling box, refrigerator, circulation pump, diversion frame and heat exchange copper pipe. Through the cooperation of the circulating pump and the refrigerator, effective heat exchange treatment for the high temperature flowing through the oil is achieved.

Benefits of technology

It effectively reduces the temperature of the oil, avoids the impact of high temperature on the normal operation and service life of the valve body, and improves the high temperature resistance of the valve body.

✦ Generated by Eureka AI based on patent content.

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Abstract

The novel high-temperature pressure-regulating proportional overflow valve comprises a valve body, a flow guide box is fixedly installed at the input end of the valve body through a pipeline, an input pipe is fixedly connected to the middle end of the top of the flow guide box, and flow guide frames are fixedly connected to the upper ends of the two sides of an inner cavity of the flow guide box. A heat exchange copper pipe is fixedly connected between the surfaces of the two flow guide frames, and a cooling box is fixedly connected to the bottom of the outer surface of the flow guide box. Through the arrangement of the input pipe, connection with an external oil liquid pipeline is facilitated, so that external oil liquid can flow into the valve body through the input pipe and the flow guide box, and through the arrangement of the refrigerator, cooling liquid in the cooling box can be effectively cooled; and through the arrangement of a circulating pump, a cooling box, a flow guide box, a flow guide frame and a heat exchange copper pipe, effective heat exchange treatment can be conducted on the high temperature of the oil flowing through, and the temperature of the oil can be reduced to a great extent.
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Description

Technical Field

[0001] The utility model relates to the technical field of proportional relief valves, in particular to a novel high-temperature pressure-regulating proportional relief valve. Background Art

[0002] A proportional relief valve is a hydraulic control valve that can change the parameters (pressure) of the output oil proportionally with the changes in the parameters of the input electrical signal (current or voltage). This type of valve works in conjunction with an electronic amplifier, which provides an appropriate drive current to the proportional valve to calibrate the valve adjustment to correspond to the input signal supplied to the amplifier. As an important remote pressure regulating component, the allowable temperature of the proportional relief valve generally does not exceed 80 degrees Celsius.

[0003] However, the existing proportional relief valve is greatly affected by the temperature of the oil flowing through it during use. Under the influence of the high temperature of the oil for a long time, it is easy to cause working failure and damage to internal components, which seriously reduces the overall service life. Utility Model Content

[0004] The utility model aims to provide a novel high-temperature pressure-regulating proportional relief valve, which has the advantage of being able to effectively cool the oil and prevent the high temperature of the oil from affecting the overall normal operation.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a new type of high-temperature pressure-regulating proportional relief valve, including a valve body, the input end of the valve body is fixedly installed with a guide box through a pipeline, the middle end of the top of the guide box is fixedly connected with an input pipe, the upper ends of both sides of the inner cavity of the guide box are fixedly connected with guide frames, a heat exchange copper tube is fixedly connected between the surfaces of the two guide frames, the bottom of the outer surface of the guide box is fixedly connected with a cooling box, the right end of the bottom of the inner cavity of the cooling box is fixedly installed with a refrigerator, the upper end of the right side of the cooling box is fixedly installed with a circulating pump through a pipeline, and the output end of the circulating pump is fixedly installed on the upper end of the right side of the guide box through a pipeline.

[0006] As a preferred solution, a temperature sensor is fixedly mounted on the bottom of the inner cavity of the guide box, and a display screen is fixedly mounted on the front surface of the guide box.

[0007] As a preferred solution, a filter cover is fixedly connected to the top of the inner cavity of the guide box, and filter holes are opened at the bottom of the filter cover.

[0008] As a preferred solution, a guide pipe is fixedly connected between the upper end of the left side of the guide box and the upper end of the left side of the cooling box, and a cooling fin is fixedly connected to the upper end of the guide pipe. A cooling fan is fixedly installed on the left side of the outer surface of the guide box and in front of the guide pipe.

[0009] As a preferred solution, the bottom of the outer surface of the cooling box is fixedly connected to a bottom plate, and the bottom of the valve body is fixedly installed on the right end of the top of the bottom plate.

[0010] As a preferred solution, an output pipe is fixedly installed at the output end of the valve body, and a rubber pad is fixedly connected to the right side of the output pipe.

[0011] As a preferred solution, a filling pipe is fixedly connected to the upper end of the front surface of the cooling box, and a sealing cover is threadedly connected to the front surface of the filling pipe.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] 1. The utility model is convenient for connecting with external oil pipelines through the provision of an input pipe, so that external oil can flow into the interior of the valve body through the input pipe and the guide box. Through the provision of a refrigerator, the coolant inside the cooling box can be effectively cooled down. Through the provision of a circulating pump, a cooling box, a guide box, a guide frame and a heat exchange copper tube, the high temperature of the oil flowing through can be effectively heat exchanged, so that the temperature of the oil can be greatly reduced, thereby avoiding the normal operation and service life of the valve body being affected by the high oil temperature.

[0014] 2. The utility model can monitor the temperature of the oil flowing through the guide box through the arrangement of the temperature sensor and the display screen, and effectively display it through the display screen, so that personnel can observe the temperature of the oil intuitively. The arrangement of the filter cover and the filter holes facilitates filtering of the oil input into the guide box. The arrangement of the guide pipe facilitates the return of the coolant flowing through the guide box to the interior of the cooling box, thereby achieving the effect of recycling the coolant. The arrangement of the heat dissipation fins and the heat dissipation fan facilitates heat dissipation and cooling of the coolant flowing through the guide pipe. The arrangement of the bottom plate achieves the purpose of effectively supporting the whole. The arrangement of the rubber pad effectively improves the sealing performance of the connection between the output pipe and the external pipeline. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional diagram of the utility model;

[0016] Figure 2 This is a schematic structural diagram of the cooling box of the utility model from another perspective;

[0017] Figure 3 This is a schematic diagram of the cross-sectional structure of the guide box of the utility model;

[0018] Figure 4 This is a schematic diagram of the cross-sectional structure of the cooling box of the utility model.

[0019] In the figure: 1. valve body; 2. bottom plate; 3. circulation pump; 4. cooling box; 5. filling pipe; 6. input pipe; 7. display screen; 8. guide box; 9. output pipe; 10. rubber pad; 11. guide pipe; 12. cooling fins; 13. cooling fan; 14. refrigerator; 15. temperature sensor; 16. guide frame; 17. heat exchange copper tube; 18. filter cover. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0022] Embodiment 1:

[0023] See also Figure 1-Figure 4 As shown, the utility model provides a novel high-temperature pressure-regulating proportional relief valve, including a valve body 1, an input end of the valve body 1 is fixedly installed with a guide box 8 through a pipeline, the middle end of the top of the guide box 8 is fixedly connected with an input pipe 6, the upper ends of both sides of the inner cavity of the guide box 8 are fixedly connected with guide frames 16, a heat exchange copper tube 17 is fixedly connected between the surfaces of the two guide frames 16, the bottom of the outer surface of the guide box 8 is fixedly connected with a cooling box 4, the right end of the bottom of the inner cavity of the cooling box 4 is fixedly installed with a refrigerator 14, the upper end of the right side of the cooling box 4 is fixedly installed with a circulating pump 3 through a pipeline, and the output end of the circulating pump 3 is fixedly installed on the upper end of the right side of the guide box 8 through a pipeline.

[0024] In the present technical scheme, the provision of the input pipe 6 facilitates the connection with the external oil pipeline, so that the external oil can flow into the interior of the valve body 1 through the input pipe 6 and the guide box 8. The provision of the refrigerator 14 can effectively cool the coolant inside the cooling box 4. The provision of the circulating pump 3, the cooling box 4, the guide box 8, the guide frame 16 and the heat exchange copper tube 17 can effectively heat exchange the high temperature of the oil flowing through, so that the temperature of the oil can be greatly reduced, thereby avoiding the normal operation and service life of the valve body 1 being affected by the high oil temperature.

[0025] Embodiment 2:

[0026] On the basis of embodiment 1, the present invention is as follows Figure 1-Figure 3 As shown, it is disclosed that a temperature sensor 15 is fixedly installed at the bottom of the inner cavity of the guide box 8, a display screen 7 is fixedly installed on the front surface of the guide box 8, a filter cover 18 is fixedly connected to the top of the inner cavity of the guide box 8, and a filter hole is opened at the bottom of the filter cover 18, a guide pipe 11 is fixedly connected between the upper end of the left side of the guide box 8 and the upper end of the left side of the cooling box 4, and a heat dissipation fin 12 is fixedly connected to the upper end of the guide pipe 11, a heat dissipation fan 13 is fixedly installed on the left side of the outer surface of the guide box 8 and in front of the guide pipe 11, a bottom plate 2 is fixedly connected to the bottom of the outer surface of the cooling box 4, the bottom of the valve body 1 is fixedly installed on the right end of the top of the bottom plate 2, an output pipe 9 is fixedly installed at the output end of the valve body 1, and a rubber pad 10 is fixedly connected to the right side of the output pipe 9, a filling pipe 5 is fixedly connected to the upper end of the front surface of the cooling box 4, and a sealing cover is threadedly connected to the front surface of the filling pipe 5.

[0027] In the present technical scheme, by setting the temperature sensor 15 and the display screen 7, the temperature of the oil flowing through the guide box 8 can be monitored and effectively displayed through the display screen 7, which is convenient for personnel to intuitively observe the temperature of the oil. By setting the filter cover 18 and the filter holes, it is convenient to filter the oil input into the guide box 8. By setting the guide pipe 11, the coolant flowing through the guide box 8 can be returned to the inside of the cooling box 4, so as to achieve the effect of recycling the coolant. By setting the heat dissipation fins 12 and the heat dissipation fan 13, it is convenient to dissipate heat and cool the coolant flowing through the guide pipe 11. By setting the bottom plate 2, the purpose of effectively supporting the whole is achieved. By setting the rubber pad 10, the sealing performance of the connection between the output pipe 9 and the external pipeline is effectively improved.

[0028] The working principle of the utility model is as follows: by setting the input pipe 6, it is convenient to connect with the external oil pipeline, so that the external oil can flow into the inside of the valve body 1 through the input pipe 6 and the guide box 8, and at the same time, by starting the refrigerator 14, the coolant inside the cooling box 4 can be effectively cooled down, and by starting the circulating pump 3, the cooled coolant inside the cooling box 4 can be extracted, and after being transported to the guide frame 16 inside the guide box 8 through the pipeline, the coolant can evenly flow into the inside of the heat exchange copper tube 17, and when the coolant flows through the inside of the heat exchange copper tube 17, the high temperature of the external oil flowing through can be effectively heat exchanged, so that the temperature of the oil can be greatly reduced, thereby avoiding the normal operation and service life of the valve body 1 being affected by the high oil temperature.

[0029] Importantly, it should be noted that the construction and arrangement of the present application shown in a number of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of the discrete element may be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and is not only structurally equivalent but also an equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0030] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment may not be described (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention).

[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.

Claims

1. A novel high temperature pressure regulating proportional relief valve, comprising a valve body (1), characterized in that: A guide box (8) is fixedly mounted on the input end of the valve body (1) via a pipeline, an input pipe (6) is fixedly connected to the middle end of the top of the guide box (8), guide frames (16) are fixedly connected to the upper ends of both sides of the inner cavity of the guide box (8), a heat exchange copper tube (17) is fixedly connected between the surfaces of the two guide frames (16), a cooling box (4) is fixedly connected to the bottom of the outer surface of the guide box (8), a refrigerator (14) is fixedly mounted on the right end of the bottom of the inner cavity of the cooling box (4), a circulation pump (3) is fixedly mounted on the upper end of the right side of the cooling box (4) via a pipeline, and an output end of the circulation pump (3) is fixedly mounted on the upper end of the right side of the guide box (8) via a pipeline.

2. A novel high temperature pressure regulating proportional relief valve according to claim 1, characterized in that: A temperature sensor (15) is fixedly mounted on the bottom of the inner cavity of the flow guide box (8), and a display screen (7) is fixedly mounted on the front surface of the flow guide box (8).

3. A novel high temperature pressure regulating proportional relief valve according to claim 1, characterized in that: A filter cover (18) is fixedly connected to the top of the inner cavity of the flow guide box (8), and a filter hole is provided at the bottom of the filter cover (18).

4. A novel high temperature pressure regulating proportional relief valve according to claim 1, characterized in that: A flow guide tube (11) is fixedly connected between the upper end of the left side of the flow guide box (8) and the upper end of the left side of the cooling box (4), a heat dissipation fin (12) is fixedly connected to the upper end of the flow guide tube (11), and a heat dissipation fan (13) is fixedly installed on the left side of the outer surface of the flow guide box (8) and in front of the flow guide tube (11).

5. A novel high temperature pressure regulating proportional relief valve according to claim 1, characterized in that: The bottom of the outer surface of the cooling box (4) is fixedly connected to a bottom plate (2), and the bottom of the valve body (1) is fixedly mounted on the right end of the top of the bottom plate (2).

6. A novel high temperature pressure regulating proportional relief valve according to claim 1, characterized in that: An output pipe (9) is fixedly mounted on the output end of the valve body (1), and a rubber pad (10) is fixedly connected to the right side of the output pipe (9).

7. A novel high temperature pressure regulating proportional relief valve according to claim 1, characterized in that: A filling pipe (5) is fixedly connected to the upper end of the front surface of the cooling box (4), and a sealing cover is threadedly connected to the front surface of the filling pipe (5).

Citation Information

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