Integrated lamp tube and LED light tube

Through the integrated design of LED sunlight tubes, the problems of low production efficiency and high cost under split design are solved, and efficient production and uniform light output without assembly are achieved.

CN222798726UActive Publication Date: 2025-04-25ZHONGSHAN LEDAO OPTOELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202420783661.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-04-25
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

The lamp housing of the existing LED sunlight tube is designed in a split type and needs to be assembled, with low production efficiency, and is prone to damage when buckled, and the metal base is costly.

Method used

The integrated lamp tube design is adopted. The circular tube body is made of plastic material formed by light-transmitting part and light-transmitting part. The light-transmitting part is equipped with a saw toothed section to reflect light evenly. The LED light source is installed in the light source installation groove, and plugs are provided at both ends.

Benefits of technology

No assembly operations are required, which improves production efficiency and reduces production and transportation costs. The saw toothed section of the light-transmitting part ensures that the light is evenly emits light, avoiding the situation where the middle is bright and the two sides are dark.

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Abstract

The utility model provides an integrated lamp tube and an LED light tube, the integrated lamp tube comprises a circular tube body, and the circular tube body comprises a light-transmitting part and a light-proof part; the light-transmitting part and the light-proof part are made of integrally-formed plastic materials. A light source mounting groove extending in the length direction of the circular tube body is formed in the light-proof part; the light-transmitting part is formed above the light-proof part; the inner wall of the light transmitting part is provided with a cambered surface section right opposite to the light outlet and sawtooth sections located on the two sides of the cambered surface section respectively. The LED light tube comprises the integrated lamp tube, an LED light source and a plug. The LED light source is mounted in the light source mounting groove; the plugs are installed at the two ends of the round pipe body. According to the integrated lamp tube disclosed by the utility model, materials with different light transmittances are molded into a whole, so that the assembly operation is not needed, and the production efficiency is improved. And the light-transmitting part and the light-proof part of the circular tube body are both made of plastic materials, so that the production cost is low, and the processing technology is mature and easy to realize.
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Description

Technical Field

[0001] The utility model relates to an integrated lamp tube and an LED light tube. Background Art

[0002] LED fluorescent tubes are gradually replacing traditional fluorescent tubes due to their low energy consumption, high light efficiency, long life, and environmental protection. Most of the existing LED fluorescent tube housings are split-type designs, including a metal base and a translucent plastic lampshade, the base is used to hold the light source, and the translucent plastic lampshade covers the light source and is buckled with the metal base; such as the LED fluorescent tube disclosed in Chinese invention patent CN103423627B.

[0003] However, the lamp housing is a split design and needs to be assembled, which has low production efficiency and the lampshade is easily damaged when buckled; in addition, the metal base is relatively expensive. Utility Model Content

[0004] The purpose of the utility model is to propose an integrated lamp tube, comprising a circular tube body, wherein the circular tube body comprises a light-transmitting portion and a light-impermeable portion; the light-transmitting portion and the light-impermeable portion are made of an integrally formed plastic material; the light-impermeable portion is provided with a light source mounting groove extending along the length direction of the circular tube body, and the light source mounting groove has a light outlet facing the light-transmitting portion; the light-transmitting portion is formed above the light-impermeable portion; the inner wall of the light-transmitting portion is provided with an arc segment directly opposite to the light outlet and sawtooth segments respectively located on both sides of the arc segment; the sawtooth segment comprises a plurality of sawtooth units connected end to end; each sawtooth unit is inclined upward so that its tooth tip faces the arc segment.

[0005] The utility model also provides an LED light tube, comprising the above-mentioned integrated light tube, an LED light source and two plugs; the LED light source is installed in the light source installation groove; the two plugs are respectively installed at both ends of the circular tube body.

[0006] The LED light tube of the utility model adopts an integrated light tube, which improves production efficiency by molding materials with different light transmittances into one body, without the need for assembly operations. Moreover, the light-transmitting part and the light-impermeable part of the round tube are both made of plastic, which has low production cost, mature processing technology and is easy to implement; and the plastic material is light, which simultaneously reduces transportation costs.

[0007] In addition, when existing fluorescent tubes emit light, it is easy for the lampshade to be bright in the middle and dark on both sides. The light-transmitting portion of the integrated lamp tube of the utility model is provided with a serrated section, which can regularly diffusely reflect the light of the light source to form uniform light output, avoiding the situation where the light tube is bright in the middle and dark on both sides. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] Figure 1 It is a cross-sectional view of the integrated lamp tube of the present utility model.

[0009] Figure 2 for Figure 1 Enlarged view of part A in the middle.

[0010] Figure 3 It is a schematic diagram of the matching structure of the integrated lamp tube and the LED light source of the utility model.

[0011] Figure 4 This is a schematic diagram of the LED light tube structure of the utility model.

[0012] Figure 5 This is a schematic diagram of the LED light tube structure of the utility model. DETAILED DESCRIPTION

[0013] The present application scheme is further described as follows in conjunction with the accompanying drawings:

[0014] Embodiment 1

[0015] See attached Figure 1-3 An integrated lamp tube includes a circular tube body 100, wherein the circular tube body 100 includes a light-transmitting portion 1 and a light-impermeable portion 2; the light-transmitting portion 1 and the light-impermeable portion 2 are integrally formed of a plastic material. Specifically, the plastic material can be selected from polyvinyl chloride (PVC), polymethyl methacrylate (PMMA), polycarbonate (PC), etc.

[0016] The light-proof part 2 is provided with a light source installation groove 21 extending along the length direction of the circular tube body, and the light source installation groove 21 has a light outlet 22 facing the light-transmitting part 1. Specifically, the light-proof part 2 is formed with two limit arms 23 extending along the length direction of the circular tube body 100, and the limit arms 23 include a bending portion 24. The bending portions 24 of the two limit arms 23 are arranged oppositely, and the space between the two limit arms 23 forms the light source installation groove 21. The light source is installed at the bottom of the light-proof part 2, and has a larger light output angle.

[0017] The light-transmitting portion 1 is formed above the light-impermeable portion 2; the inner wall of the light-transmitting portion 1 is provided with a curved surface segment 11 directly opposite to the light outlet 22 and sawtooth segments 12 respectively located on both sides of the curved surface segment 11; the sawtooth segment 12 includes a plurality of sawtooth units 120 connected end to end; each sawtooth unit 120 is tilted upward so that its tooth tip 123 faces the curved surface segment 11.

[0018] The LED light tube of the technical solution adopts an integrated light tube, which improves production efficiency by molding materials with different light transmittances into one body, without the need for assembly operations. The light-transmitting part 1 and the opaque part 2 of the circular tube body 100 are both made of plastic, which has low production costs, mature processing technology and is easy to implement; and the plastic material is light, which simultaneously reduces transportation costs.

[0019] In addition, when existing fluorescent tubes emit light, it is easy for the lampshade to be bright in the middle and dark on both sides. The light-transmitting portion 1 of the integrated lamp tube of the utility model is provided with a serrated section 12, which can regularly diffusely reflect the light of the light source to form uniform light output, thereby avoiding the situation where the light tube is bright in the middle and dark on both sides.

[0020] Each sawtooth unit 120 includes a lower side portion 122 and an upper side portion 121; the upper side portion 121 of the sawtooth unit 120 is located above the lower side portion 122, and one end of the upper side portion 121 and the lower side portion 122 intersect to form a tooth tip 123. The lower side portion 122 of each sawtooth unit 120 is a convex arc surface and faces the light outlet 22; the upper side portion 121 of each sawtooth unit 120 is a concave arc surface and faces the arc surface segment 11.

[0021] The lower edge 122 and the upper edge 121 of the sawtooth unit 120 of the present technical solution are arc surfaces, which increase the reflection direction of the reflection surface area and form a more uniform light output effect.

[0022] The cross-sectional area of ​​the light-transmitting portion 1 is larger than that of the light-impermeable portion 2 ; the light source installation groove 21 is arranged at the inner side of the bottom of the light-impermeable portion 2 .

[0023] The central angle α of the light-transmitting portion 1 is 240-270°; the central angle of the arc segment 11β is 80-85°; and the central angle γ of the sawtooth segment 12 is 80-92.5°.

[0024] In order to facilitate the installation of the lampshade and the light source, the base of the existing lamp tube housing usually needs to occupy one-half of the housing, resulting in a limited light transmission area of ​​the lampshade and a light output angle limited to 180°.

[0025] The light-transmitting portion 1 of the present technical solution is directly formed on the light-impermeable portion 2, and the cross-sectional area of ​​the light-transmitting portion 1 can be larger than that of the light-impermeable portion 2. The central angle of the light-transmitting portion 1 can reach 240°-270°, which is not less than two-thirds of the circular tube body 100, thereby expanding the light output angle and improving the light efficiency.

[0026] Embodiment 2

[0027] See also Figure 3-5 An LED light tube includes the integrated light tube of the first embodiment, an LED light source 200 and two plugs 300; the LED light source 200 is installed in a light source installation groove 21; the two plugs 300 are respectively installed at both ends of the circular tube body 100.

[0028] The LED light source 200 is a long strip-shaped light board.

[0029] The plug 300 has an inner cavity 310 for inserting the end of the circular tube 100 ; the two ends of the circular tube 100 are respectively inserted into the two plugs 300 .

[0030] The plug 300 is provided with a power connection electrode 400 , and the power connection electrode 400 is located in the extension direction of the light source installation groove 21 , so as to facilitate the power connection of the LED light source 200 .

[0031] The above-mentioned preferred implementation modes should be regarded as illustrative examples of the implementation modes of the present application scheme. Any technical deductions, replacements, improvements, etc. that are identical or similar to the present application scheme or made based on this scheme should be regarded as within the scope of protection of this patent.

Claims

1. An integrated lamp tube, comprising a circular tube body, characterized in that: The circular tube body comprises a light-transmitting portion and a light-impermeable portion; the light-transmitting portion and the light-impermeable portion are made of an integrally formed plastic material; The opaque part is provided with a light source installation groove extending along the length direction of the circular tube body, and the light source installation groove has a light outlet facing the light-transmitting part; The light-transmitting portion is formed above the opaque portion; the inner wall of the light-transmitting portion is provided with an arc segment directly opposite to the light outlet and sawtooth segments respectively located on both sides of the arc segment; the sawtooth segment includes a plurality of sawtooth units connected end to end; each sawtooth unit is inclined upward so that its tooth tip faces the arc segment.

2. The integrated lamp tube according to claim 1, characterized in that: Each sawtooth unit includes a lower edge portion and an upper edge portion; The upper edge of the sawtooth unit is located above the lower edge, and one end of the upper edge and the lower edge intersect to form a tooth tip; The lower side of each sawtooth unit is an outwardly convex arc surface; the upper side of each sawtooth unit is an inwardly concave arc surface.

3. The integrated lamp tube according to claim 1 or 2, characterized in that: The cross-sectional area of ​​the light-transmitting portion is larger than that of the light-impermeable portion; The light source installation groove is arranged on the inner side of the bottom of the light-proof part.

4. The integrated lamp tube according to claim 3, characterized in that: The central angle of the light-transmitting portion is 240-270°; the central angle of the arc segment is 80-85°; and the central angle of the sawtooth segment is 80-92.5°.

5. An LED light tube, characterized in that: It comprises the integrated lamp tube as described in any one of claims 1 to 4, an LED light source and two plugs; the LED light source is installed in the light source installation groove; the two plugs are respectively installed at both ends of the circular tube.

6. The LED light tube according to claim 5, characterized in that: The plug has an inner cavity for inserting the end of the circular tube; the two ends of the circular tube are respectively inserted into the two plugs; The plug is provided with a power connection electrode, and the power connection electrode is located in the extension direction of the light source installation groove.

Citation Information

Patent Citations

  • led fluorescent tube

    CN103423627B