Special steel product service life testing device

By using hydraulic rods and spray heads in the cable life test device to simulate the humid environment, the problem of corroding wire in the humid environment is solved and the accuracy of the test results is improved.

CN222800327UActive Publication Date: 2025-04-25HEFEI RIO TINTO CLOUD COMPUTING TECH CO LTD
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Patent Information

Application Number
CN202421302579.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-04-25
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

When the existing cable life test device is used in humid environments, the cable is corroded after long-term contact with a large amount of moisture, which affects the accuracy of the test results.

Method used

A special steel product life test device is designed, which drives the support plate up and down through the hydraulic rod to move up and down, so that the steel cable moves around the inside of the pulley group, and adjusts the humidity inside the detection box through the spray head to simulate the use of the steel cable in a humid environment.

Benefits of technology

By simulating the use of steel cables in humid environments, the accuracy of the test results is improved and the reliability of the test results is ensured.

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Abstract

The utility model provides a special steel product service life testing device which comprises a base and a detection box, a plurality of configuration blocks are arranged at the top of the base, a stand column is fixedly connected to one end of the top of the base, a cross beam is fixedly connected to the top of the stand column, a hydraulic rod is fixedly connected to one end of the bottom of the cross beam, and steel cables are fixedly connected to the tops of the configuration blocks. A humidity detector is arranged on the inner wall of one side of the detection box, a spraying head is arranged on the inner wall of the top of the detection box, a plurality of first pulley blocks are fixedly connected to the periphery of the inner wall of the top of the detection box, a plurality of second pulley blocks are fixedly connected to the periphery of the inner wall of the top of the detection box, and a supporting plate is fixedly connected to the bottom of a hydraulic rod; according to the technical scheme, a hydraulic rod drives a supporting plate to move up and down, a steel cable moves around the interiors of a first pulley block and a second pulley block, then a spraying head is opened, the humidity in a detection box is adjusted, the actual use condition of the steel cable is simulated in a humid environment, and the detection result is more accurate.
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Description

Technical Field

[0001] The utility model belongs to the technical field of steel product life test, in particular to a special steel product life test device. Background Art

[0002] The life of a wire rope mainly refers to the phenomenon of wire breakage due to the influence of external stress. If a wire rope that has reached this level continues to be used, it may break. The reason why the wire rope breaks during use is mostly not due to a decrease in strength, but metal fatigue caused by the frequent bending stress during use. The greater the alternating stress and alternating frequency amplitude of the bending stress and tensile stress borne by the wire rope, the earlier the metal fatigue of the wire will appear. Wire ropes used in the open air or in harsh environments will always be subject to a certain degree of rust, which shortens their life, especially internal rust, because it is extremely difficult to detect from the outside. The deterioration of the wire rope is unexpected and it is very dangerous to use. Therefore, the factor of rust should be fully considered for ships, seaports, mine water, sulfur dioxide and other environments.

[0003] The existing Chinese patent publication number CN216695529U is a steel cable life test device that sets the test frequency and speed through the human-machine interface of the main control box. After the motor control box receives the command from the human-machine interface, it instructs the drive motor to operate at the established speed and frequency. The drive motor drives the cam, which drives the rotating shaft through the connecting rod. The rotating shaft drives the rotating disk to rotate up and down alternately according to the set frequency and speed. The rotating disk drives the steel cable group, and the pulley group drives the adjustable counterweight block. Under the guidance of the guide rod, it moves up and down to simulate the movement trajectory of the steel cable in actual use.

[0004] However, in the process of implementing the above technical solution, it is found that the above technical solution has the following technical problems:

[0005] In actual use, the steel cable will work in some humid environments, causing the steel cable to corrode after long-term contact with a large amount of moisture, thereby affecting the service life of the steel cable and causing inaccurate test results. Utility Model Content

[0006] In order to overcome the problem that in the existing actual use, the steel cable will work in some humid environments, which will cause the steel cable to corrode after long-term contact with a large amount of water, thereby affecting the service life of the steel cable and causing inaccurate detection results, the embodiment of the present application provides a special steel product life test device, which drives the support plate up and down by the hydraulic rod to make the steel cable move around the inside of the first pulley group and the second pulley group, and then turns on the spray head to adjust the humidity inside the detection box, so that the steel cable can simulate the actual use of the steel cable in a humid environment, so that the detection result is more accurate.

[0007] The technical solution adopted by the embodiment of the present application to solve the technical problem is:

[0008] A special steel product life test device comprises a base and a detection box, wherein a plurality of configuration blocks are arranged on the top of the base, one end of the top of the base is fixedly connected to a column, the top of the column is fixedly connected to a beam, one end of the bottom of the beam is fixedly connected to a hydraulic rod, and the top of the configuration block is fixedly connected to a steel cable;

[0009] A humidity detector is provided on the inner wall of one side of the detection box, a spray head is provided on the inner wall of the top of the detection box, a plurality of first pulley blocks are fixedly connected around the inner wall of the top of the detection box, and a plurality of second pulley blocks are fixedly connected around the inner wall of the top of the detection box.

[0010] In a possible implementation, one end of the steel cable passes through the bottom of the detection box, the middle of the steel cable is located inside the detection box, and the other end of the steel cable passes through the top of the detection box.

[0011] In a possible implementation, the bottom of the hydraulic rod is fixedly connected to a support plate, and the bottom of the support plate is fixedly connected to a plurality of recessed blocks.

[0012] In a possible implementation, one end of the steel cable is fixedly connected to a protrusion, and the top of the protrusion is movably connected to the inside of the recessed block.

[0013] In a possible implementation, the surface of the steel cable is movably connected to the inside of the first pulley block, and the surface of the steel cable is movably connected to the inside of the second pulley block.

[0014] In a possible implementation, a water tank is fixedly connected to one side of the exterior of the detection box, and the interior of the water tank is connected to the spray head.

[0015] In a possible implementation, a bolt is disposed at the bottom of the concave block, one end of the bolt passes through the interior of the concave block, and one end of the bolt is located at the top of the convex block.

[0016] The beneficial effects of this application are:

[0017] First, in this solution, the hydraulic rod drives the support plate to move up and down, so that the steel cable moves around the first pulley block and the second pulley block, and then the spray head is turned on to adjust the humidity inside the test box, so that the steel cable is simulated in actual use in a humid environment, so that the test result is more accurate;

[0018] Second, in this solution, the bolt is unscrewed to disengage the bolt from the projection, and then the projection is moved to remove the projection, thereby facilitating the removal of the steel cable. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the internal structure of the detection box of the utility model;

[0021] Figure 3 For this utility model Figure 2 Enlarged schematic diagram of part A in the middle.

[0022] Description of the drawings: 1. Base; 2. Detection box; 3. Configuration block; 4. Steel cable; 5. Water tank; 6. Support plate; 7. Column; 8. Crossbeam; 9. Hydraulic rod; 10. Humidity detector; 11. Spray head; 12. First pulley block; 13. Second pulley block; 14. Concave block; 15. Protrusion; 16. Bolt. DETAILED DESCRIPTION

[0023] The technical solution in the embodiment of the present application is to solve the problems of the above-mentioned background technology, and the overall idea is as follows:

[0024] Embodiment 1:

[0025] This embodiment introduces a specific structure of a special steel product life test device. Figure 1-Figure 3 As shown, it includes a base 1 and a detection box 2, a plurality of configuration blocks 3 are arranged on the top of the base 1, one end of the top of the base 1 is fixedly connected to a column 7, the top of the column 7 is fixedly connected to a beam 8, one end of the bottom of the beam 8 is fixedly connected to a hydraulic rod 9, the top of the configuration block 3 is fixedly connected to a steel cable 4, a plurality of first pulley blocks 12 are fixedly connected around the inner wall of the top of the detection box 2, a plurality of second pulley blocks 13 are fixedly connected around the inner wall of the top of the detection box 2, one end of the steel cable 4 passes through the bottom of the detection box 2, the middle of the steel cable 4 is located inside the detection box 2, the other end of the steel cable 4 passes through the top of the detection box 2, the surface of the steel cable 4 is movably connected to the inside of the first pulley block 12, and the surface of the steel cable 4 is movably connected to the inside of the second pulley block 13;

[0026] When testing the life of the steel cable, the hydraulic rod 9 is started to drive the support plate 6 to move up and down, the support plate 6 will drive the concave block 14 to move up and down, the concave block 14 will drive the convex block 15 to move up and down, the convex block 15 will drive the steel cable 4 to move up and down, so that the steel cable 4 moves around the first pulley block 12 and the second pulley block 13, so that the steel cable 4 drives the configuration block 3 to move up and down, thereby simulating the actual use of the steel cable;

[0027] A humidity detector 10 is provided on the inner wall of one side of the detection box 2, a spray head 11 is provided on the inner wall of the top of the detection box 2, and a water tank 5 is fixedly connected to one side of the outside of the detection box 2, and the interior of the water tank 5 is connected to the spray head 11;

[0028] The humidity of the air inside the detection box 2 is detected by the humidity detector 10, and then the spray head 11 is turned on to adjust the humidity inside the detection box 2, so that the steel cable is simulated in a humid environment, making the detection result more accurate.

[0029] By adopting the above technical solution:

[0030] The above design starts the hydraulic rod 9, so that the hydraulic rod 9 drives the support plate 6, the concave block 14, the convex block 15 and the steel cable 4 to move up and down, so that the steel cable 4 moves around the first pulley block 12 and the second pulley block 13, and then uses the humidity detector 10 to detect the air humidity inside the detection box 2, opens the spray head 11, and adjusts the humidity inside the detection box 2, so that the actual use of the steel cable in a humid environment is simulated, so that the detection result is more accurate.

[0031] Embodiment 2:

[0032] Based on Example 1, this example introduces the specific structure of the concave block 14 and the convex block 15. The bottom of the hydraulic rod 9 is fixedly connected to the support plate 6, the bottom of the support plate 6 is fixedly connected to a plurality of concave blocks 14, one end of the steel cable 4 is fixedly connected to the convex block 15, the top of the convex block 15 is movably connected to the inside of the concave block 14, a bolt 16 is provided at the bottom of the concave block 14, one end of the bolt 16 passes through the inside of the concave block 14, and one end of the bolt 16 is located at the top of the convex block 15;

[0033] The concave block 14 and the convex block 15 can be fixedly connected together by bolts 16, so that when the support plate 6 moves up and down, the concave block 14 and the convex block 15 can be driven to move up and down together, thereby driving the steel cable 4 to move up and down;

[0034] Secondly, when the steel cable 4 needs to be removed, the bolt 16 is loosened to disengage the bolt 16 from the protrusion 15, and then the protrusion 15 is moved to disengage from the inside of the recess 14, so that the protrusion 15 and the steel cable 4 can be removed.

[0035] The user's operation steps are:

[0036] S1, start the hydraulic rod 9, so that the hydraulic rod 9 drives the support plate 6, the concave block 14, the convex block 15 and the steel cable 4 to move up and down, so that the steel cable 4 moves around the first pulley block 12 and the second pulley block 13, and drives the configuration block 3 to move up and down;

[0037] S2, then use the humidity detector 10 to detect the air humidity inside the detection box 2, open the spray head 11, and adjust the humidity inside the detection box 2;

[0038] By adopting the above technical solution:

[0039] The above design fixes the concave block 14 and the convex block 15 together through the bolt 16, so that the support plate 6 drives the steel cable 4 to move up and down through the concave block 14 and the convex block 15. The bolt 16 is unscrewed to disengage the bolt 16 from the convex block 15, and then the convex block 15 is moved to remove the convex block 15, thereby facilitating the disassembly of the steel cable 4.

[0040] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present invention, and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the scope of protection of the present invention.

Claims

1. A special steel product life test device, characterized in that: include: A base (1), wherein a plurality of configuration blocks (3) are arranged on the top of the base (1), one end of the top of the base (1) is fixedly connected to a column (7), the top of the column (7) is fixedly connected to a crossbeam (8), one end of the bottom of the crossbeam (8) is fixedly connected to a hydraulic rod (9), and the top of the configuration block (3) is fixedly connected to a steel cable (4); A detection box (2), wherein a humidity detector (10) is arranged on the inner wall of one side of the detection box (2), a spray head (11) is arranged on the inner wall at the top of the detection box (2), a plurality of first pulley blocks (12) are fixedly connected around the inner wall at the top of the detection box (2), and a plurality of second pulley blocks (13) are fixedly connected around the inner wall at the top of the detection box (2).

2. A special steel product life test device as claimed in claim 1, characterized in that: One end of the steel cable (4) passes through the bottom of the detection box (2), the middle of the steel cable (4) is located inside the detection box (2), and the other end of the steel cable (4) passes through the top of the detection box (2).

3. A special steel product life test device as claimed in claim 1, characterized in that: The bottom of the hydraulic rod (9) is fixedly connected to a support plate (6), and the bottom of the support plate (6) is fixedly connected to a plurality of recessed blocks (14).

4. A special steel product life test device as claimed in claim 3, characterized in that: One end of the steel cable (4) is fixedly connected to a convex block (15), and the top of the convex block (15) is movably connected to the inside of the concave block (14).

5. A special steel product life test device as claimed in claim 1, characterized in that: The surface of the steel cable (4) is movably connected to the inside of the first pulley block (12), and the surface of the steel cable (4) is movably connected to the inside of the second pulley block (13).

6. A special steel product life test device as claimed in claim 1, characterized in that: A water tank (5) is fixedly connected to one side of the exterior of the detection box (2), and the interior of the water tank (5) is connected to the spray head (11).

7. A special steel product life test device as claimed in claim 3, characterized in that: A bolt (16) is arranged at the bottom of the recessed block (14), one end of the bolt (16) passes through the interior of the recessed block (14), and one end of the bolt (16) is located at the top of the protruding block (15).

Citation Information

Patent Citations

  • Steel cable service life testing device

    CN216695529U