Double-sided visual inspection device for tabs
By designing a double-sided vision detection device for the electrode ear, the visual detection mechanism is used to detect both sides of the electrode ear, and the problem of detecting only a single-sided surface in the prior art is solved, ensuring the reliability of the finished product of the electrode ear.
Patent Information
- Application Number
- CN202420693640.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-04-03
AI Technical Summary
The existing process only detects a single surface of the electrode, making it difficult to ensure the quality of the electrode finished product.
A double-sided visual detection device for the extreme ear is designed, including a visual detection mechanism, a material collection platform, a first robot and a first sliding table. The first robot clamps the electrode ear and moves it to the visual detection area, and the visual detection mechanism detects both sides of the electrode ear.
Ensure that both sides of the electrode meet production standards, thereby ensuring the battery quality of the electrode used.
Smart Images

Figure CN222800617U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of visual detection devices, in particular to a double-sided visual detection device for a tab. Background Art
[0002] The tab is a metal conductor that leads the positive and negative electrodes from the battery cell. The tab is divided into three types of materials. The positive electrode of the battery uses aluminum material, and the negative electrode uses nickel material or copper-plated nickel material.
[0003] At present, many manufacturers only test a single surface of the tab, but do not test the other side of the tab, which makes it difficult to ensure the quality of the finished tab and affects the subsequent use of the tab. Summary of the invention
[0004] The embodiment of the utility model provides a double-sided visual inspection device for a tab, so as to solve the problem that the existing process only inspects a single surface of the tab and it is difficult to ensure the quality of the finished tab.
[0005] The utility model discloses a double-sided visual inspection device for a tab.
[0006] It includes a visual inspection mechanism, a material taking platform, a first manipulator and a first slide;
[0007] Below the visual inspection mechanism is a visual inspection area, and the visual inspection mechanism and the material-retrieving platform are arranged at intervals along a first direction; the first slide extends along the first direction, and the visual inspection area and the material-retrieving platform are located on the sliding path of the first slide;
[0008] The first manipulator is installed on the first slide, so that the first manipulator can follow the slide to move back and forth between the visual inspection mechanism and the material retrieving platform;
[0009] The first manipulator includes a clamping assembly and a flipping assembly. The clamping assembly is arranged on the flipping assembly. The clamping assembly is used to clamp the pole lug. The flipping assembly is used to rotate the clamping assembly so that the pole lug on the clamping assembly can be flipped.
[0010] Optionally, the flipping assembly is a rotary cylinder, the clamping assembly is a pneumatic finger, and the pneumatic finger is installed on the output shaft of the rotary cylinder.
[0011] Optionally, it also includes a lifting assembly, a transfer platform and a second slide;
[0012] The upper surface of the transfer platform is used to store the tabs, the transfer platform is fixed on the output end of the jacking assembly, the jacking assembly is fixed to the second slide, and the second slide extends along the first direction, so that the jacking assembly and the transfer platform can enter and exit the visual inspection area with the second slide;
[0013] The lifting assembly is lower than the first manipulator, and the output end of the lifting assembly is extended and retracted up and down to drive the transfer platform to move up and down, so that the upper surface of the transfer platform can receive the pole lugs in the visual inspection area.
[0014] Optionally, a plurality of vacuum suction cups are provided on the upper surface of the transfer platform.
[0015] Optionally, a plurality of accommodating holes are provided on the upper surface of the transfer platform, the accommodating holes are arranged at intervals along the first direction, the number of the accommodating holes is greater than the number of the vacuum suction cups, and the vacuum suction cups are installed in a part of the accommodating holes.
[0016] Optionally, it also includes a third slide and a second manipulator;
[0017] The second manipulator is disposed on the third slide, and the third slide can transport the tab grasped by the second manipulator to the next station.
[0018] Optionally, the second manipulator is a suction cup manipulator.
[0019] Optionally, the material taking platform is provided with a first storage station and a second storage station, the first storage station and the second storage station are arranged along a first direction, and the first storage station is located on a side of the second storage station close to the visual inspection area;
[0020] The first slide slides between a first preset position, a second preset position and a visual inspection area, the first preset position, the second preset position and the visual inspection area are arranged side by side along a straight line, the first preset position and the visual inspection area are located at both ends of the sliding direction of the first slide, and the second preset position is located between the first preset position and the inspection station;
[0021] When the slide moves to the second preset position, the manipulator can clamp the tab on the first storage station;
[0022] When the slide moves to the first preset position, the manipulator can clamp the tab on the second storage station.
[0023] Optionally, the upper surface of the material taking platform is used to place the pole ear, and a plurality of air holes are arranged in the material taking platform, one end of the air hole extends to the upper surface of the material taking platform, and the other end of the air hole is used to connect to the vacuum equipment.
[0024] Optionally, the visual detection mechanism is a CCD detection mechanism.
[0025] An embodiment of the utility model provides a double-sided visual inspection device for a pole ear. A first manipulator approaches a material picking platform, clamps the pole ear using a clamping assembly and moves it to a visual inspection area. A visual inspection mechanism inspects one surface of the pole ear. After the inspection, the first manipulator rotates, and the visual inspection mechanism inspects the other side surface of the pole ear. In this way, both sides of the pole ear are inspected to ensure that both sides of the pole ear meet the production standards, thereby ensuring that the quality of the battery using the pole ear is guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments of the utility model will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0027] Figure 1 2 is a schematic diagram of a double-sided visual inspection device for a tab of the first embodiment of the utility model from a front view;
[0028] Figure 2 It is a schematic diagram of a side view of a double-sided visual inspection device for a tab of the first embodiment of the utility model;
[0029] Figure 3 It is a structural schematic diagram of a transfer platform of a double-sided visual inspection device for a tab of the first embodiment of the utility model;
[0030] Figure 4 It is a structural schematic diagram of a material taking platform of a double-sided visual inspection device for a tab of the first embodiment of the utility model. BRIEF DESCRIPTION OF THE DRAWINGS 1. First manipulator; 11. Gripping assembly; 12. Flipping assembly; 2. First slide; 3. Transfer platform; 31. Accommodating hole; 32. Vacuum suction cup; 4. Lifting assembly; 5. Second slide; 6. Retrieving platform; 61. Air hole; 7. Third slide; 8. Visual inspection mechanism; 9. Tab. DETAILED DESCRIPTION
[0032] In order to make the technical problems, technical solutions and beneficial effects solved by the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0033] In the description of the present invention, it should be understood that the terms "longitudinal", "radial", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
[0034] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0035] First embodiment
[0036] Reference Figure 1 and Figure 2 The first embodiment of the utility model discloses a double-sided visual inspection device for a tab, comprising a visual inspection mechanism 8, a material-retrieving platform 6, a first manipulator 1 and a first slide 2. Below the visual inspection mechanism 8 is a visual inspection area, and the visual inspection mechanism 8 and the material-retrieving platform 6 are spaced apart along a first direction. In this embodiment, the visual inspection mechanism 8 is a CCD inspection device.
[0037] The first slide 2 extends along the first direction, and the visual inspection area and the material-retrieving platform 6 are located in the sliding path of the first slide 2. The first manipulator 1 is installed on the first slide 2, so that the first manipulator 1 can move between the visual inspection mechanism 8 and the material-retrieving platform 6 with the slide. The first manipulator 1 includes a clamping assembly and a flipping assembly, the clamping assembly is used to clamp the pole lug 9, the clamping assembly is arranged on the flipping assembly, and the flipping assembly is used to rotate the clamping assembly to rotate the pole lug 9 on the clamping assembly. In this embodiment, the flipping assembly 12 is a rotary cylinder, the clamping assembly is a pneumatic finger, and the clamping assembly is installed on the output shaft of the flipping assembly 12.
[0038] In this embodiment, the tab 9 is placed on the material taking platform 6, and the first manipulator 1 is driven by the first slide 2 to approach the material taking platform 6, and the tab 9 is clamped by the clamping assembly and moved to the visual inspection area driven by the first slide 2, and the visual inspection mechanism 8 inspects the surface of the tab 9. After the inspection, the first manipulator 1 rotates, and the visual inspection mechanism 8 inspects the other side surface of the tab 9, so that both sides of the tab 9 are inspected. This ensures that both sides of the tab 9 meet the production standards, and further ensures that the quality of the battery using the tab 9 is guaranteed.
[0039] In this embodiment, the flipping component 12 is a common rotary cylinder, and the clamping component uses pneumatic fingers, which are also called pneumatic grippers or pneumatic gripping fingers. Both use gas as a drive, so they can share the same compressed gas source.
[0040] In this embodiment, the double-sided visual inspection device for the tab also includes a lifting assembly 4, a transfer platform 3 and a second slide 5. The upper surface of the transfer platform 3 is used to store the tab 9, the transfer platform 3 is fixed on the output end of the lifting assembly 4, the lifting assembly 4 is fixed on the second slide 5, and the second slide 5 extends along the first direction, so that the lifting assembly 4 and the transfer platform 3 enter and exit the visual inspection area with the second slide 5. The lifting assembly 4 is lower than the first manipulator 1, and the output end of the lifting assembly 4 is extended and retracted up and down to drive the transfer platform 3 to move up and down, so that the upper surface of the transfer platform 3 receives the tab 9 in the visual inspection area. The lifting assembly 4 in this embodiment is a cylinder, and the cylinder is extended and retracted up and down.
[0041] In this embodiment, the upper surface of the transfer platform 3 is used to store the pole lug 9. After the pole lug 9 completes the double-sided inspection, the transfer platform 3 moves to the visual inspection area to receive the inspected pole lug 9. The specific process is as follows: After the first manipulator 1 flips over, the pole lug 9 completes the second side surface inspection, and the transfer platform 3 enters the visual inspection area driven by the second slide 5. At this time, the transfer platform 3 is lower than the pole lug 9 clamped by the first manipulator 1. When the transfer platform 3 is directly below the pole lug 9, the jacking assembly 4 moves upward, driving the transfer platform 3 to contact the pole lug 9. At this time, the first manipulator 1 releases the pole lug 9, and the pole lug 9 is directly placed on the transfer platform 3. Finally, the pole lug 9 goes out of the visual inspection area with the transfer platform 3 to enter the next process.
[0042] Reference Figure 3In this embodiment, a plurality of vacuum suction cups 32 are provided on the upper surface of the transfer platform 3. More specifically, a plurality of receiving holes 31 are provided on the upper surface of the transfer platform 3, and the receiving holes 31 are arranged at intervals along the first direction. The number of the receiving holes 31 is greater than the number of the vacuum suction cups 32, and the vacuum suction cups 32 are installed in a part of the receiving holes 31. In this embodiment, the vacuum suction cups 32 are centrally installed in the receiving holes 31 close to the material taking platform 6. In other embodiments, when the size of the pole lug 9 is large, a plurality of vacuum suction cups 32 can be dispersedly installed in the receiving holes 31 close to the boundary of the transfer platform 3, so that the vacuum suction cups 32 can stably absorb the pole lug 9. Therefore, the number of the plurality of receiving holes 31 in this embodiment is greater than the number of the vacuum suction cups 32, and the effect is mainly to expand the scope of application of the transfer platform 3.
[0043] Reference Figure 1 and Figure 2 In this embodiment, the double-sided visual inspection device for the pole tab also includes a third slide 7 and a second manipulator. The second manipulator is arranged on the third slide 7, and the third slide 7 moves between the detection mechanism and the next station to transport the pole tab 9 obtained by the second manipulator from the detection mechanism to the next station, wherein the second manipulator is a suction cup manipulator. The third slide 7 in this embodiment can be installed according to the position of the next station, and the second manipulator in this embodiment is a suction cup manipulator, or the grasping device of the manipulator is a suction cup, and the function of the second manipulator is to grab the pole tab 9 from the transfer platform 3. Therefore, the suction cup on the second manipulator is set downward to suck the pole tab 9 from the top of the transfer platform 3.
[0044] Reference Figure 4 In this embodiment, the upper surface of the material taking platform 6 is used to place the pole ear 9, and a plurality of air holes 61 are arranged in the material taking platform 6. The air inlet end of the air hole 61 is arranged on the upper surface of the material taking platform 6, and the air outlet end of the air hole 61 is connected to the vacuum device. The function of the air hole 61 is similar to that of the vacuum suction cup 32, and will not be described in detail.
[0045] In this embodiment, the material retrieving platform 6 is provided with a first storage station and a second storage station, the first storage station and the second storage station are arranged along the first direction, and the first storage station is located on the side of the second storage station close to the visual inspection area. In this embodiment, two tabs 9 can be placed on the material retrieving platform 6 at a time.
[0046] To this end, the first slide 2 slides between a first preset position, a second preset position and a visual inspection area. The first preset position, the second preset position and the visual inspection area are arranged side by side along a straight line. The first preset position and the visual inspection area are close to both ends of the sliding path of the first slide 2, and the second preset position is located between the first preset position and the inspection station.
[0047] When the slide moves to the second preset position, the manipulator clamps the pole lug 9 on the first storage station;
[0048] When the slide moves to the first preset position, the robot grips the pole lug 9 on the second storage station.
[0049] Second embodiment
[0050] The difference between this embodiment and the first embodiment is that: in this embodiment, only one storage station is provided on the material retrieving platform, and the first slide 2 slides between the visual inspection area and the material retrieving platform.
[0051] The embodiments described above are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention, and should be included in the protection scope of the present invention.
Claims
1. A double-sided visual inspection device for tabs, characterized in that: It includes a visual inspection mechanism, a material taking platform, a first manipulator and a first slide; Below the visual inspection mechanism is a visual inspection area, and the visual inspection mechanism and the material-retrieving platform are arranged at intervals along a first direction; the first slide extends along the first direction, and the visual inspection area and the material-retrieving platform are located on the sliding path of the first slide; The first manipulator is installed on the first slide, so that the first manipulator can follow the slide to move back and forth between the visual inspection mechanism and the material retrieving platform; The first manipulator includes a clamping assembly and a flipping assembly. The clamping assembly is arranged on the flipping assembly. The clamping assembly is used to clamp the pole lug. The flipping assembly is used to rotate the clamping assembly so that the pole lug on the clamping assembly can be flipped.
2. The double-sided visual inspection device for tabs according to claim 1, characterized in that: The flipping assembly is a rotary cylinder, the clamping assembly is a pneumatic finger, and the pneumatic finger is installed on the output shaft of the rotary cylinder.
3. The double-sided visual inspection device for tabs according to claim 1, characterized in that: It also includes a jacking assembly, a transfer platform, and a second slide; The upper surface of the transfer platform is used to store the tabs, the transfer platform is fixed on the output end of the jacking assembly, the jacking assembly is fixed to the second slide, and the second slide extends along the first direction, so that the jacking assembly and the transfer platform can enter and exit the visual inspection area with the second slide; The lifting assembly is lower than the first manipulator, and the output end of the lifting assembly is extended and retracted up and down to drive the transfer platform to move up and down, so that the upper surface of the transfer platform can receive the pole lugs in the visual inspection area.
4. The double-sided visual inspection device for tabs according to claim 3, characterized in that: A plurality of vacuum suction cups are arranged on the upper surface of the transfer platform.
5. The double-sided visual inspection device for tabs according to claim 4, characterized in that: A plurality of accommodating holes are arranged on the upper surface of the transfer platform, and the accommodating holes are arranged at intervals along the first direction. The number of the accommodating holes is greater than the number of the vacuum suction cups, and the vacuum suction cups are installed in a part of the accommodating holes.
6. The double-sided visual inspection device for tabs according to claim 1, characterized in that: Also includes a third slide and a second manipulator; The second manipulator is disposed on the third slide, and the third slide can transport the tab grasped by the second manipulator to the next station.
7. The double-sided visual inspection device for tabs according to claim 6, characterized in that: The second manipulator is a suction cup manipulator.
8. The double-sided visual inspection device for tabs according to claim 1, characterized in that: The material taking platform is provided with a first storage station and a second storage station, the first storage station and the second storage station are arranged along a first direction, and the first storage station is located on a side of the second storage station close to the visual inspection area; The first slide slides between a first preset position, a second preset position and a visual inspection area, the first preset position, the second preset position and the visual inspection area are arranged side by side along a straight line, the first preset position and the visual inspection area are located at both ends of the sliding direction of the first slide, and the second preset position is located between the first preset position and the inspection station; When the slide moves to the second preset position, the manipulator can clamp the tab on the first storage station; When the slide moves to the first preset position, the manipulator can clamp the tab on the second storage station.
9. The double-sided visual inspection device for tabs according to claim 1, characterized in that: The upper surface of the material taking platform is used for placing the pole ear. A plurality of air holes are arranged in the material taking platform. One end of the air hole extends to the upper surface of the material taking platform, and the other end of the air hole is used for connecting to the vacuum equipment.
10. The double-sided visual inspection device for tabs according to claim 1, characterized in that: The visual detection mechanism is a CCD detection mechanism.