Battery testing tool
By designing automated battery testing tools and using automatic test structures to test battery performance, the problems of low test efficiency and inconsistent results under traditional manual operation methods are solved, and more efficient, accurate and consistent test results are achieved.
Patent Information
- Application Number
- CN202420467101.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-12
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-03-12
AI Technical Summary
Traditional manual operation methods have problems such as inefficient testing and inconsistent results in battery testing.
A battery testing tool is designed, using an automatic testing structure, including a base, a clamp, a test pen, a screw assembly and a controller, to conduct battery performance testing through an automated way.
Improves efficiency, accuracy and consistency of the battery test process and reduces manual intervention.
Smart Images

Figure CN222800784U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of batteries, in particular to a battery testing tool. Background Art
[0002] With the continuous expansion of the battery market and the increase in application areas, the requirements for battery performance and safety are becoming higher and higher. In order to evaluate the performance and life of the battery, effective battery testing is essential. However, the traditional manual operation method has problems such as low test efficiency and inconsistent results.
[0003] Therefore, it is necessary to provide a battery testing tool to solve the above technical problems. Utility Model Content
[0004] In order to solve the technical problems existing in the background technology, the utility model proposes a battery testing tool, which introduces an automatic testing structure and reduces manual intervention to improve the efficiency, accuracy and consistency of the battery testing process.
[0005] The utility model provides a battery testing tool, comprising: a base, wherein the base is provided with a placement groove located at the top and a groove located at the bottom, wherein the placement groove is used to accommodate a battery to be tested, a guide groove is provided between the placement groove and the groove to connect the placement groove and the groove, and a detection switch is provided in the placement groove to detect whether there is a battery to be tested in the placement groove;
[0006] A pair of clamps are slidably connected in the placement groove and are located at both ends of the battery. Each clamp is provided with an elastic and movable test pen, and the test end of the test pen protrudes from the inner side of the clamp;
[0007] A screw rod assembly is installed in the groove and is connected to the two clamping plates. The screw rod assembly pushes the two clamping plates to move relatively along the direction of the guide groove.
[0008] Preferably, the base includes a shell and a bottom plate connected to the bottom surface of the shell, the shell is provided with a mounting hole 1 for mounting the detection switch, and the mounting hole 1 vertically penetrates the shell.
[0009] Preferably, the placement groove is a semicircular groove.
[0010] Preferably, a guide cylinder is provided on the outer side of the clamping plate, a disc that moves laterally is provided in the guide cylinder, a spring is connected between the disc and the clamping plate, and a through hole coaxial with the guide cylinder is provided on the clamping plate.
[0011] Preferably, the test pen moves transversely in the through hole, and the tail of the test pen abuts against the disc. After the test end of the test pen is pressed, the test pen pushes the disc to move outward along the guide cylinder and stretches the spring.
[0012] Preferably, a pressure sensor is provided on one of the clamping plates, and a second mounting hole for mounting the pressure sensor is provided on the clamping plate.
[0013] Preferably, the screw assembly includes a rotating shaft rotatably arranged in the groove, the rotating shaft has a pair of reverse threads, and movable blocks are spirally connected to the reverse threads. The movable blocks are inserted into the guide groove upward, and the movable blocks are connected to the corresponding clamping plates.
[0014] Preferably, the screw assembly further comprises a large gear sleeved on the rotating shaft, a small gear is meshed on one side of the large gear, and the small gear is driven by a motor installed inside the housing.
[0015] Preferably, a controller is installed on the side wall of the base, and the controller is electrically connected to the screw assembly, the detection switch and the pressure sensor.
[0016] In the utility model, a battery testing tool is proposed. By providing a base with a placement slot, the battery to be tested can be placed in the placement slot. The detection switch on the base detects that the battery falls into the placement slot, and feeds back a signal to the controller. The controller drives the screw assembly to move to push the two clamps to move relative to each other, so that the two test pens are elastically pressed against the positive and negative poles of the battery until the pressure sensor of the clamp receives the pressure signal, and finally the battery performance test is completed. The utility model reduces manual intervention by introducing an automatic testing structure to improve the efficiency, accuracy and consistency of the battery testing process.
[0017] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A schematic diagram of the overall structure of a battery testing tool provided by the utility model;
[0019] Figure 2 A schematic diagram of the explosion structure of a battery testing tool provided by the utility model;
[0020] Figure 3 A schematic diagram of the structure of a screw rod assembly of a battery testing tool provided by the utility model;
[0021] Figure 4A schematic diagram of the base structure of a battery testing tool provided by the utility model;
[0022] Figure 5 A schematic diagram of a cross-sectional structure of a clamping plate of a battery testing tool provided by the utility model;
[0023] Explanation of the numbers in the figure: 1. Base; 101. Placement slot; 102. Recess; 103. Guide slot; 104. Housing; 105. Bottom plate; 106. Mounting hole one; 2. Detection switch; 3. Clamp; 301. Mounting hole two; 302. Through hole; 4. Test pen; 5. Pressure sensor; 6. Guide cylinder; 7. Disc; 8. Spring; 9. Rotating shaft; 10. Reverse thread; 11. Movable block; 12. Large gear; 13. Small gear; 14. Motor; 15. Controller. DETAILED DESCRIPTION
[0024] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar symbols throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0025] like Figure 1-Figure 5 A battery testing tool is shown. In the specific implementation process, the controller 15, pressure sensor 5, test pen 4 and detection switch 2 included in the battery testing tool are all devices commonly used in the prior art, wherein the controller 15 can adopt a programmable logic controller PLC or a programmable automation controller PAC, the pressure sensor 5 is a differential pressure sensor 5, the working range is 0 to 10kPa, the model is MPX10DP, the detection switch 2 is an infrared sensor, the model is TCRT5000, and the test pen 4 is a conventional battery performance test pen 4. The controller 15, pressure sensor 5, test pen 4 and detection switch 2 involved in the battery testing tool provided by the present application can all work independently and realize their respective functions when working independently; in the battery testing tool provided by the present application, after the controller 15, pressure sensor 5, test pen 4 and detection switch 2 are connected according to the product manual, their respective functions are not affected by the connection, and the connected structure can realize all the functions of the battery testing tool provided by the present application.
[0026] What the present application intends to protect is the entire component structure of a battery testing tool and the connection relationship between each component device. After being combined and connected according to the component structure and connection relationship of a battery testing tool protected by the present application, all the functions of a battery testing tool provided by the present application can be realized.
[0027] refer to Figure 1-Figure 5As shown, a battery testing tool is mainly composed of a base 1, a pair of clamps 3 and a screw assembly, wherein the pair of clamps 3 are connected to the screw assembly, and the pair of clamps 3 stand on the base 1 in a relative manner. Driven by the screw assembly, the pair of clamps 3 can move relative to or away from each other on the base 1. The relative movement state represents clamping the battery and starting the battery performance test, while the away movement represents loosening the battery.
[0028] In this embodiment, the base 1 has a placement groove 101 located at the top and a groove 102 located at the bottom, which are connected by a guide groove 103. The length direction of the guide groove 103 is parallel to the long side of the base 1, wherein the placement groove 101 is a semicircular structure for placing cylindrical batteries, and the groove 102 is used to install the screw assembly.
[0029] Specifically, the base 1 is composed of a shell 104 and a bottom plate 105 connected to the bottom surface of the shell 104 by screws. At the same time, the shell 104 has a longitudinally penetrating mounting hole 106, and the detection switch 2 is fixed through the mounting hole 106. When the battery is placed in the placement slot 101, the detection switch 2, which serves as an infrared sensor, has its emitted light beam blocked, generates an action signal, and transmits it to the controller 15, which detects whether the battery is placed in the placement slot 101 through the detection switch 2.
[0030] In this embodiment, two clamps 3 stand in the placement groove 101 in a relatively movable manner, and each clamp 3 is provided with a through hole 302, the test pen 4 is inserted into the through hole 302 horizontally and movably, and the test end of the test pen 4 is allowed to protrude from the inner side of the clamp 3, and the test pen 4 preferentially contacts the battery with the pressure sensor 5 during the process of the clamp 3 clamping the battery, and a second mounting hole 301 is provided on one of the clamps 3 to fix the pressure sensor 5. It should be noted that the negative pole of the battery must correspond to the clamp 3 with the pressure sensor 5 to ensure that the flat negative pole of the battery contacts the pressure sensor 5. During the relative movement of the clamp 3, the battery first contacts the test pen 4 protruding from the clamp 3, and then the test pen 4 is pushed outward. When the pressure sensor 5 contacts the negative pole of the battery, the pressure sensor 5 generates a signal and transmits it to the controller 15, and the controller 15 makes a judgment to terminate the movement of the clamp 3.
[0031] At the same time, in order to ensure that the test pen 4 can return to its initial position after the test is completed, a guide cylinder 6 is arranged on the outer side of the splint 3, and a laterally movable disc 7 is arranged in the guide cylinder 6, and the disc 7 and the splint 3 are connected by a spring 8. Finally, the tail end of the test pen 4 is placed against the disc 7. During the movement of the test pen 4, its tail end pushes the disc 7 to move outward. At the same time, the spring 8 is stretched by the disc 7 to generate an elastic restoring force, and after the battery is removed, the elastic restoring force is released to push the test pen 4 to return to its initial position.
[0032] In addition, the test pen 4 is electrically connected to an external measuring device through a wire to transmit data to the measuring device.
[0033] The screw assembly is installed in the groove 102, and is mainly composed of a rotating shaft 9 with a pair of reverse threads 10, two movable blocks 11 corresponding to the reverse threads 10, a large gear 12, a small gear 13 and a motor 14, wherein the two ends of the rotating shaft 9 are rotatably set on the base 1 through bearings, and the two movable blocks 11 are correspondingly spirally connected to the reverse threads 10 of the rotating shaft 9. At the same time, the movable blocks 11 are upwardly inserted into the guide groove 103, and the large gear 12 and the small gear 13 are meshed with each other. Due to the battery-driven rotation of the key connection of the small gear 13, the large gear 12 is fixedly sleeved on the rotating shaft 9, producing a deceleration effect to drive the rotating shaft 9 to rotate. When the rotating shaft 9 rotates in the forward direction, the two movable blocks 11 move relative to each other along the axial direction of the rotating shaft 9, and then push the splint 3 to move relative to each other. Conversely, the two movable blocks 11 drive the two splints 3 to move in opposite directions.
[0034] The working principle of a battery testing tool provided by the utility model is as follows: by providing a base 1 with a placement groove 101, the battery to be tested can be placed in the placement groove 101, and the detection switch 2 on the base 1 detects that the battery falls into the placement groove 101, and feeds back the signal to the controller 15, and the controller 15 drives the screw rod assembly to move to promote the two clamps 3 to move relative to each other, so that the two test pens 4 are elastically pressed against the positive and negative poles of the battery until the pressure sensor 5 of the clamp 3 receives the pressure signal, and finally the battery performance test is completed. The utility model reduces manual intervention by introducing an automatic testing structure to improve the efficiency, accuracy and consistency of the battery testing process.
[0035] It should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0036] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0037] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0038] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0039] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A battery testing tool, characterized in that: include: A base (1), the base (1) being provided with a placement groove (101) located at the top and a groove (102) located at the bottom, the placement groove (101) being used to accommodate a battery to be tested, a guide groove (103) being provided between the placement groove (101) and the groove (102) to connect the placement groove (101) with the groove (102), and a detection switch (2) being provided in the placement groove (101) to detect whether there is a battery to be tested in the placement groove (101); A pair of clamping plates (3) are slidably connected in the placement groove (101) and are located at both ends of the battery, each clamping plate (3) is provided with an elastically movable test pen (4), and the test end of the test pen (4) protrudes from the inner side surface of the clamping plate (3); A screw assembly is installed in the groove (102) and is connected to the two clamping plates (3). The screw assembly pushes the two clamping plates (3) to move relative to each other along the direction of the guide groove (103).
2. A battery testing tool according to claim 1, characterized in that: The base (1) comprises a shell (104) and a bottom plate (105) connected to the bottom surface of the shell (104); the shell (104) is provided with a mounting hole (106) for mounting the detection switch (2), and the mounting hole (106) vertically penetrates the shell (104).
3. A battery testing tool according to claim 2, characterized in that: The placement groove (101) is a semicircular groove.
4. A battery testing tool according to claim 1, characterized in that: A guide cylinder (6) is arranged on the outer side surface of the clamping plate (3), a disc (7) that moves laterally is arranged inside the guide cylinder (6), a spring (8) is connected between the disc (7) and the clamping plate (3), and a through hole (302) coaxial with the guide cylinder (6) is arranged on the clamping plate (3).
5. A battery testing tool according to claim 4, characterized in that: The test pen (4) moves transversely in the through hole (302), and the tail of the test pen (4) abuts against the disc (7). After the test end of the test pen (4) is pressed, the test pen (4) pushes the disc (7) to move outward along the guide tube (6) and stretches the spring (8).
6. A battery testing tool according to claim 5, characterized in that: A pressure sensor (5) is provided on one of the clamping plates (3), and a second mounting hole (301) for mounting the pressure sensor (5) is provided on the clamping plate (3).
7. A battery testing tool according to claim 2, characterized in that: The screw assembly comprises a rotating shaft (9) rotatably arranged in the groove (102), the rotating shaft (9) having a pair of reverse threads (10), each of the reverse threads (10) being spirally connected with a movable block (11), and the movable block (11) is inserted upward into the guide groove (103), and the movable block (11) is connected to a corresponding clamping plate (3).
8. A battery testing tool according to claim 7, characterized in that: The screw assembly also includes a large gear (12) sleeved on the rotating shaft (9), a small gear (13) is meshed on one side of the large gear (12), and the small gear (13) is driven by a motor (14) installed inside the housing (104).
9. The battery testing tool according to claim 1, characterized in that: A controller (15) is installed on the side wall of the base (1), and the controller (15) is electrically connected to the screw assembly, the detection switch (2) and the pressure sensor (5).