Anti-loosening overturning type bottle washing machine
By designing an anti-loosening flip-type bottle washing machine, the hydraulic cylinder, servo motor and clamping mechanism are used to achieve multi-angle flip and stable clamping of the bottle body, solving the problem of existing bottle washing machines neglecting the stains and bottle deviations of the bottle bottom and bottle, and improving cleaning efficiency and quality.
Patent Information
- Application Number
- CN202421622576.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-10
AI Technical Summary
Existing bottle washing machines often ignore stains on the bottom of the bottle and in the bottle when cleaning, and the bottle body is easily deviated or fall off during the cleaning process due to mechanical vibration or water stain residues.
An anti-loosening flip-type bottle washing machine is designed, using hydraulic cylinders and support slides to form a lifting mechanism, combining a servo motor and clamping mechanism to realize multi-angle flip and stable clamping of the bottle body, ensuring that the cleaning covers all directions and prevents deviation.
Through multi-angle flip and stable clamping, all-round cleaning of the bottle body is achieved at all angles and orientations, improving cleaning efficiency and quality, and preventing the bottle body from being offset or falling off during the cleaning process.
Smart Images
Figure CN222805750U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food processing, in particular to an anti-loosening flip-type bottle washing machine. Background Art
[0002] Food processing refers to the process of processing food raw materials through a series of processes to make them edible products for human consumption. There are many methods of food processing, such as cooking, pickling, fermentation, freezing, etc. The purpose of food processing is to improve the quality and nutritional value of food, extend the shelf life of food, and also meet people's different taste needs. Food processing can be divided into two stages: primary processing and deep processing. At the same time, food processing is also an area where energy consumption and environmental pollution problems are prominent, so effective measures need to be taken to reduce energy consumption and environmental pollution and achieve sustainable development.
[0003] Bottle washing machine is a mechanical device used to wash bottles. Its main function is to clean the dirt inside and outside the bottle to ensure the cleanliness and quality of the bottle. Bottle washing machine is usually composed of machine body, transmission system, spray system, cleaning system, air drying system and other parts. The machine body is the main part of the bottle washing machine, which is used to support the operation of the whole equipment. Bottle washing machine also has the characteristics of high degree of automation, good cleaning effect, energy saving and environmental protection, and is widely used in bottle washing operations in beverage, pharmaceutical, chemical and other industries.
[0004] In the process of realizing the present invention, the inventors found that the prior art has the following problems: 1. When cleaning the bottle body, the existing bottle washing machine often only cleans the positive position thereof, thereby ignoring the stains existing on the bottom of the bottle, inside the bottle and other parts; 2. When cleaning the bottle body, the existing bottle washing machine often causes mechanical vibration or residual water stains, which makes the bottle body easily deviate or fall off during the cleaning process. Utility Model Content
[0005] The purpose of the utility model is to provide an anti-loosening flip-type bottle washing machine, so as to solve the problem that the existing bottle washing machine proposed in the above background technology often only cleans the positive position of the bottle when washing the bottle, thereby ignoring the stains existing in the bottom of the bottle, the inside of the bottle and other parts, and the existing bottle washing machine often causes mechanical vibration or water stains to remain when washing the bottle, so that the bottle is easily offset or falls off during the washing process. To achieve the above purpose, the utility model provides the following technical solutions: the anti-loosening flip-type bottle washing machine includes a bottom plate, the middle part of the top of the bottom plate is threadedly connected to a hydraulic cylinder, the top of the hydraulic cylinder is threadedly connected to a support slide, one side outer wall of the support slide is slidably connected to a support frame, the middle part of the top of the support frame is provided with a water storage tank, the middle part of the bottom of the water storage tank is plugged with a cleaning mechanism, the middle part of the support slide is rotatably connected to a flip mechanism, the tail end of the flip mechanism is provided with a clamping mechanism, and the outer wall of one side of the support slide close to the flip mechanism is attached with a transmission mechanism.
[0006] Further preferably, the hydraulic cylinder and the supporting slide together constitute a lifting mechanism.
[0007] Further preferably, the cleaning mechanism consists of a water suction pipe, a water pump, a water distribution pipe and a flushing pipe, wherein the top end of the water suction pipe is plugged into the middle of the bottom of the water storage tank, the bottom end is plugged into the middle of the top of the water distribution pipe, the flushing pipe is arranged at the bottom end of the water distribution pipe, and the water pump is installed on the outer wall of the water suction pipe.
[0008] Further preferably, the flipping mechanism consists of a servo motor, a connecting rotating rod and a fixed rotating plate, wherein the output end of the servo motor is plugged into one end of the connecting rotating rod, and the other end of the connecting rotating rod is rotatably connected to the middle part of the supporting slide plate and welded to one side outer wall of the fixed rotating plate.
[0009] Further preferably, the clamping mechanism consists of a hydraulic cylinder, a clamping block, an electric telescopic rod and a non-slip silicone ring, wherein the bottom thread of the hydraulic cylinder is connected to the outer wall on the other side of the fixed rotating plate, the clamping block is arranged at the driving end of the hydraulic cylinder, the electric telescopic rod is arranged on the inner side of the clamping block, and the non-slip silicone ring is arranged at the driving end of the electric telescopic rod.
[0010] Further preferably, the transmission mechanism consists of a driving motor, a transmission main shaft, a transmission slave shaft, a transmission belt and a support baffle, wherein the output end of the driving motor is plugged into one end of the transmission main shaft, and a transmission belt is sleeved outside the shaft bodies of the transmission main shaft and the transmission slave shaft, and the left and right ends of the transmission main shaft and the transmission slave shaft are respectively rotatably connected to the left and right sides of the support baffle.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] In the utility model, according to the actual size and height of the bottle body, the hydraulic cylinder is started to push the turning mechanism in the middle of the supporting slide plate and the clamping mechanism at the tail end of the turning mechanism to rise to a suitable position, and then the servo motors located on the left and right sides are started at the same time, so that the two rotate at the same time and drive the connecting rotating rod and the fixed rotating plate plugged therewith to rotate together, thereby driving the entire clamping mechanism screwed to the outer wall of one side of the fixed rotating plate to achieve synchronous rotation, so that the bottle body clamped in the clamping mechanism can achieve multi-angle turning operation during the cleaning process, so as to facilitate cleaning of various angles and orientations of the bottle body, thereby improving the cleaning efficiency and quality of the bottle body.
[0013] In the utility model, a plurality of hydraulic cylinders located on the left and right sides are started simultaneously, so that the driving ends thereof begin to synchronously extend horizontally and push the clamping blocks screwed therewith, approaching the left and right sides of the bottle body, until the annular inner wall of the clamping block can fit closely to the outer wall of the bottle body, and at this time, the electric telescopic rod is started simultaneously, so that the driving end thereof extends and pushes the anti-skid silicone ring to fit closely to the outer wall of the bottle body, thereby making up for the gap between the clamping block and the bottle body, and further completing the clamping and fixing of the bottle body while enhancing the friction between the clamping block and the bottle body, thereby preventing the bottle body from being deviated and falling off due to mechanical vibration or residual water stains when being turned over. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the flipping mechanism of the utility model;
[0016] Figure 3 This is a schematic diagram of the structure of the clamping mechanism of the utility model;
[0017] Figure 4 This is a schematic diagram of the cleaning mechanism structure of the utility model;
[0018] Figure 5 It is a schematic diagram of the transmission mechanism structure of the utility model.
[0019] In the figure: 1. bottom plate; 2. hydraulic cylinder; 3. supporting slide plate; 4. supporting frame; 5. water tank; 6. cleaning mechanism; 601. water suction pipe; 602. water pump; 603. water distribution pipe; 604. flushing pipe; 7. flipping mechanism; 701. servo motor; 702. connecting rotating rod; 703. fixing rotating plate; 8. clamping mechanism; 801. hydraulic cylinder; 802. clamping block; 803. electric telescopic rod; 804. anti-slip silicone ring; 9. transmission mechanism; 901. driving motor; 902. transmission main shaft; 903. transmission slave shaft; 904. transmission belt; 905. supporting baffle. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figures 1 to 5 The utility model provides a technical solution: an anti-loosening flip-type bottle washing machine, comprising a bottom plate 1, a hydraulic cylinder 2 is threadedly connected to the middle of the top of the bottom plate 1, a supporting slide 3 is threadedly connected to the top of the hydraulic cylinder 2, a supporting frame 4 is slidably connected to the outer wall of one side of the supporting slide 3, a water storage tank 5 is provided in the middle of the top of the supporting frame 4, a cleaning mechanism 6 is plugged into the middle of the bottom of the water storage tank 5, a flip mechanism 7 is rotatably connected to the middle of the supporting slide 3, a clamping mechanism 8 is provided at the tail end of the flip mechanism 7, and a transmission mechanism 9 is attached to the outer wall of one side of the supporting slide 3 close to the flip mechanism 7.
[0022] In this embodiment, Figure 1 and Figure 2 As shown, the hydraulic cylinder 2 and the supporting slide 3 together constitute a lifting mechanism; it should be noted that, after the operator places the bottle body on the top of the transmission mechanism 9 and transmits it to the clamping mechanism 8 to complete the clamping and fixing of the bottle body, the operator can start the hydraulic cylinder 2, and extend the driving end upward to push the supporting slide 3 to rise, thereby raising the turning mechanism 7 rotatably connected to the middle part of the supporting slide 3 and the clamping mechanism 8 arranged at the tail end of the turning mechanism 7 to a suitable position, so that enough space can be adjusted for the turning mechanism 7 to facilitate it to turn the bottle body. At the same time, according to the actual size and height of the bottle body, the bottle body in the clamping mechanism 8 can be raised to the cleaning mechanism 6, and the flushing pipe 604 in the cleaning mechanism 6 can be successfully extended into the interior of the bottle body for cleaning.
[0023] In this embodiment, Figure 1 and Figure 4As shown, the cleaning mechanism 6 is composed of a water pump 601, a water pump 602, a water distribution pipe 603 and a flushing pipe 604, wherein the top end of the water pump 601 is plugged into the middle of the bottom of the water storage tank 5, and the bottom end is plugged into the middle of the top of the water distribution pipe 603, the flushing pipe 604 is arranged at the bottom end of the water distribution pipe 603, and the water pump 602 is installed on the outer wall of the water pump 601; it should be noted that when the operator starts the hydraulic cylinder 2 to push the supporting slide 3 up, the flipping mechanism 7 and the clamping mechanism 8 arranged at the tail end of the flipping mechanism 7 are pushed up together. When it is high, the bottle body can be raised to a certain height according to the actual size and height of the bottle body, so that the flushing pipe 604 is completely immersed in the interior of the bottle body. At the same time, the solenoid valve and the water pump 602 are opened at the same time, so that the water pump 602 draws the clean water in the water storage tank 5 into the interior of the water distribution pipe 603 through the pumping pipe 601, and introduces the clean water into the flushing pipe 604 through the various branches of the water distribution pipe 603, so that the clean water can be pushed by the water pressure and sprayed out through the gates at different parts of the flushing pipe 604, thereby completing the all-round cleaning operation of the inside and outside of the bottle body.
[0024] In this embodiment, Figure 1 and Figure 2 As shown, the flip mechanism 7 is composed of a servo motor 701, a connecting rod 702 and a fixed rotating plate 703, wherein the output end of the servo motor 701 is plugged with one end of the connecting rod 702, and the other end of the connecting rod 702 is rotatably connected to the middle of the supporting slide 3 and welded to the outer wall of one side of the fixed rotating plate 703; it should be noted that the operator can use the hydraulic cylinder 2 to push the supporting slide 3 up and rotate the flip mechanism 7 connected to the middle of the supporting slide 3 to a suitable height according to the actual height of the bottle body, so as to adjust enough space for the flip mechanism 7 to flip, and the operator can simultaneously start the servo motors 701 located on the left and right sides, so that the two rotate at the same time and drive the connecting rod 702 and the fixed rotating plate 703 plugged therewith to rotate together, thereby driving the entire clamping mechanism 8 screwed to the outer wall of one side of the fixed rotating plate 703 to achieve synchronous rotation, so that the bottle body clamped in the clamping mechanism 8 can achieve multi-angle flipping operation during the cleaning process, so as to facilitate cleaning of various angles and orientations of the bottle body, thereby improving the cleaning efficiency and quality of the bottle body.
[0025] In this embodiment, Figure 2 and Figure 3As shown, the clamping mechanism 8 is composed of a hydraulic cylinder 801, a clamping block 802, an electric telescopic rod 803 and an anti-skid silicone ring 804, wherein the bottom of the hydraulic cylinder 801 is threadedly connected to the outer wall of the other side of the fixed rotating plate 703, the clamping block 802 is arranged at the driving end of the hydraulic cylinder 801, the electric telescopic rod 803 is arranged on the inner side of the clamping block 802, and the anti-skid silicone ring 804 is arranged at the driving end of the electric telescopic rod 803; it should be noted that when the operator transfers the bottle body to the clamping mechanism 8 through the transmission mechanism 9, the operator can simultaneously start several hydraulic cylinders located on the left and right sides. 801, so that its driving end begins to synchronously extend horizontally and pushes the clamping block 802 screwed thereto, approaching the left and right sides of the bottle body, until the annular inner wall of the clamping block 802 can fit the outer wall of the bottle body, and at this time, the electric telescopic rod 803 is simultaneously started, so that its driving end extends and pushes the anti-slip silicone ring 804 to fit tightly against the outer wall of the bottle body, thereby filling the gap between the clamping block 802 and the bottle body, and further completing the clamping and fixing of the bottle body while enhancing the friction between the bottle body, thereby preventing the bottle body from shifting and falling off due to mechanical vibration or residual water stains when it is turned over.
[0026] In this embodiment, Figure 1 and Figure 5 As shown, the transmission mechanism 9 is composed of a driving motor 901, a transmission main shaft 902, a transmission slave shaft 903, a transmission belt 904 and a support baffle 905, wherein the output end of the driving motor 901 is plugged with one end of the transmission main shaft 902, and the transmission main shaft 902 and the transmission slave shaft 903 are sleeved with a transmission belt 904, and the left and right ends of the transmission main shaft 902 and the transmission slave shaft 903 are respectively rotatably connected to the left and right sides of the support baffle 905; it should be noted that the operator can take six bottles as a group at one time and place them at the same time. At the top of the transmission belt 904, the driving motor 901 is started, driving the transmission main shaft 902 connected thereto to start rotating, and the bottle placed on the top thereof is transmitted to the clamping mechanism 8 through the transmission belt 904, so that a series of operations such as clamping, turning over and cleaning the bottle can be completed, and then the driving motor 901 is started again, and the bottle that has completed the cleaning operation is further transmitted to the transmission slave shaft 903 for collection through the transmission belt 904. The whole operation is automated, no manual labor is required, time and labor are saved, and work efficiency is improved.
[0027] The use method and advantages of the utility model: When the anti-loosening flip bottle washing machine is used, the working process is as follows:
[0028] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, first, six bottles are taken as a group and placed on the top of the transmission belt 904 at the same time, and then the driving motor 901 is started, so that its output end starts to rotate and drives the transmission main shaft 902 plugged therein to start rotating, and transmits the bottle placed on its top to the clamping mechanism 8 through the transmission belt 904, and then a plurality of hydraulic cylinders 801 located on the left and right sides are started at the same time, so that its driving end starts to synchronously extend horizontally and pushes the clamping block 802 screwed thereto, approaching the left and right sides of the bottle body, until the annular inner wall of the clamping block 802 can fit the outer wall of the bottle body, and at this time, the electric telescopic rod 803 is started at the same time, so that its driving end starts to extend and pushes the anti-slip silicone ring 804 to fit tightly against the outer wall of the bottle body, completing the clamping and fixing of the bottle body, and then the hydraulic cylinder 2 is started, so that its driving end starts to extend upward and pushes the supporting slide plate 3 to slide upward along the inner wall of the supporting frame 4, thereby raising the flipping mechanism 7 rotatably connected to the middle part of the supporting slide plate 3 and the clamping mechanism 8 provided at the tail end of the flipping mechanism 7 together to a position where it can be moved. The height of the overturn is adjusted, and the interior of the bottle body is completely connected with the flushing pipe 604. At the same time, the solenoid valve and the water pump 602 are opened at the same time, so that the water pump 602 draws the clean water in the water storage tank 5 to the inside of the water distribution pipe 603 through the water pumping pipe 601, and introduces the clean water into the flushing pipe 604 through the branches of the water distribution pipe 603. The clean water can be pushed by the water pressure and sprayed out through the gates of different parts of the flushing pipe 604, so as to perform a full-scale cleaning operation on the inside and outside of the bottle body, and after completion After cleaning the inside of the bottle, the servo motors 701 on the left and right sides can be started to drive the connecting rotating rod 702 and the fixed rotating plate 703 connected thereto to rotate together, thereby driving the entire clamping mechanism 8 screwed to the outer wall of one side of the fixed rotating plate 703 to achieve synchronous rotation, and then the bottle body clamped in the clamping mechanism 8 is turned 180° to clean the bottom and the bottle body. The cleaned bottle body can be transmitted to the transmission slave shaft 903 through the transmission belt 904 by starting the driving motor 901 again for collection.
[0029] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. An anti-loosening flip-type bottle washing machine, comprising a bottom plate (1), characterized in that: The middle part of the top of the base plate (1) is threadedly connected to a hydraulic cylinder (2), the top end of the hydraulic cylinder (2) is threadedly connected to a support slide (3), one side outer wall of the support slide (3) is slidably connected to a support frame (4), a water tank (5) is provided in the middle part of the top of the support frame (4), a cleaning mechanism (6) is plugged into the middle part of the bottom of the water tank (5), the middle part of the support slide (3) is rotatably connected to a flip mechanism (7), the tail end of the flip mechanism (7) is provided with a clamping mechanism (8), and a transmission mechanism (9) is attached to the outer wall of one side of the support slide (3) close to the flip mechanism (7).
2. The anti-loosening flip-type bottle washing machine according to claim 1, characterized in that: The hydraulic cylinder (2) and the supporting slide plate (3) together form a lifting mechanism.
3. The anti-loosening flip-type bottle washing machine according to claim 1, characterized in that: The cleaning mechanism (6) is composed of a water suction pipe (601), a water pump (602), a water distribution pipe (603) and a flushing pipe (604), wherein the top end of the water suction pipe (601) is plugged into the middle of the bottom of the water storage tank (5), and the bottom end is plugged into the middle of the top of the water distribution pipe (603), the flushing pipe (604) is arranged at the bottom end of the water distribution pipe (603), and the water pump (602) is installed on the outer wall of the water suction pipe (601).
4. The anti-loosening flip-type bottle washing machine according to claim 1, characterized in that: The turning mechanism (7) is composed of a servo motor (701), a connecting rotating rod (702) and a fixed rotating plate (703), wherein the output end of the servo motor (701) is plugged with one end of the connecting rotating rod (702), and the other end of the connecting rotating rod (702) is rotatably connected to the middle part of the supporting slide plate (3) and is welded to an outer wall of one side of the fixed rotating plate (703).
5. The anti-loosening flip-type bottle washing machine according to claim 4, characterized in that: The clamping mechanism (8) is composed of a hydraulic cylinder (801), a clamping block (802), an electric telescopic rod (803) and an anti-skid silicone ring (804), wherein the bottom of the hydraulic cylinder (801) is threadedly connected to the outer wall of the other side of the fixed rotating plate (703), the clamping block (802) is arranged at the driving end of the hydraulic cylinder (801), the electric telescopic rod (803) is arranged on one side of the inner part of the clamping block (802), and the anti-skid silicone ring (804) is arranged at the driving end of the electric telescopic rod (803).
6. The anti-loosening flip-type bottle washing machine according to claim 1, characterized in that: The transmission mechanism (9) is composed of a driving motor (901), a transmission main shaft (902), a transmission slave shaft (903), a transmission belt (904) and a support baffle (905), wherein the output end of the driving motor (901) is plugged with one end of the transmission main shaft (902), the transmission main shaft (902) and the transmission slave shaft (903) are sleeved with a transmission belt (904) outside the shaft bodies, and the left and right ends of the transmission main shaft (902) and the transmission slave shaft (903) are rotatably connected to the left and right sides of the support baffle (905) respectively.