Aluminum alloy profile machining shape correcting device
By designing an aluminum alloy profile processing orthopedic device, the synergistic effect of the ejection assembly and correction assembly is used to solve the problem that hard aluminum alloy profiles are difficult to correct for twisting and twisting deformation after quenching heat treatment, and efficient profile correction and mass production are achieved.
Patent Information
- Application Number
- CN202421151651.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-05-24
AI Technical Summary
Hard aluminum alloy profiles are prone to twisting deformation after quenching and heat treatment, and the prior art is difficult to effectively shaping and correct, and the manual processing efficiency is low, so mass production cannot be achieved.
An aluminum alloy profile processing orthopedic device is designed, including a workbench, an ejection assembly and a correction assembly. The ejection assembly realizes ejection of the profile by driving the motor and the screw, and the correction assembly realizes correcting and limiting of the profile by hydraulic cylinder and connecting rod.
This device can effectively correct the twisting deformation of the profile, improve production efficiency and qualification rate, and realize mass production of hard aluminum alloy profiles.
Smart Images

Figure CN222805836U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum alloy profile processing, in particular to an aluminum alloy profile processing orthopedic device. Background Art
[0002] At present, aluminum alloy profiles are mostly used in aviation, ships, automobiles and other fields. The 2 series and 7 series hard aluminum alloy profiles, especially some asymmetric and unequal wall profiles, are prone to large deformation after quenching heat treatment, among which the shaping treatment of twisting deformation is particularly difficult.
[0003] When ordinary aluminum alloy angle profiles have twisting defects, they can be corrected by stretching and straightening. However, hard aluminum alloy profiles have a limited stretching amount and obvious springback phenomenon, so stretching and straightening cannot be used for plastic correction. If hard profiles have twisting defects, manual processing is usually adopted. The operator applies external force to the profile with bare hands or with the help of simple tools such as wrenches to cause it to deform. However, since the force value and deformation amount cannot be controlled, the production efficiency and qualified rate are very low, and mass production cannot be achieved. Therefore, it is necessary to provide an aluminum alloy profile processing and correction device to solve the problem. Utility Model Content
[0004] The main purpose of the utility model is to provide an aluminum alloy profile processing orthopedic device, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A device for processing and correcting aluminum alloy profiles comprises a workbench, an ejection assembly is arranged in the middle of the top of the workbench, and correction assemblies are arranged on both sides of the top of the workbench, and the correction assemblies are arranged correspondingly to the ejection assemblies;
[0007] The ejection assembly includes a driving motor, a screw rod is arranged on the side of the driving motor, a moving block is arranged on the outer wall of the screw rod, a mounting frame is arranged on the top of the moving block, a cylinder is arranged in the middle of the mounting frame, an L-shaped mounting plate is arranged on the top of the cylinder, a plug-in frame is arranged on the side of the L-shaped mounting plate, a T-shaped mounting block is arranged inside the plug-in frame, and an ejection plate is arranged on the side of the T-shaped mounting block;
[0008] The correction component includes an L-shaped mounting frame, a hydraulic cylinder is arranged on the side of the L-shaped mounting frame, and a connecting rod is arranged on the side of the hydraulic cylinder, a correction plate is arranged at one end of the connecting rod, and a top limit plate is arranged on the top of the correction plate, and a plug-in plate is arranged at the bottom of the top limit plate.
[0009] Preferably, a mounting groove is opened in the middle of the top of the workbench, and the two ends of the screw rod are connected to the inside of the mounting groove through bearings, the side of the driving motor is connected to the workbench through bolts, and the output end of the driving motor is transmission-connected to the screw rod, the screw rod is sleeved together with the moving block, and the moving block is slidably connected to the inside of the mounting groove.
[0010] Preferably, the top of the moving block is connected to the mounting frame by bolts, and the bottom sides of the mounting frame are slidably connected to the top of the workbench, the mounting frame is connected to the cylinder by bolts, and the cylinder is located in the middle of the mounting frame, the movable end of the cylinder is connected to the ejector rod, and the top end of the ejector rod passes through the mounting frame and is connected to the L-shaped mounting plate, and the L-shaped mounting plate is connected to the top end of the ejector rod by bolts.
[0011] Preferably, the side of the L-shaped mounting plate is fixedly connected to the plug-in frame, and a slot is provided in the middle of the plug-in frame, the plug-in frame is clipped together with the T-shaped mounting block, the side of the T-shaped mounting block away from the plug-in frame is fixedly connected to the ejection plate, the ejection plate is located on the side of the L-shaped mounting plate and the mounting frame, the side of the plug-in frame is threadedly connected with a fixing bolt, and the fixing bolt passes through the plug-in frame and is connected to the T-shaped mounting block.
[0012] Preferably, the bottom of the L-shaped mounting frame is connected to the top of the workbench by bolts, and there are two L-shaped mounting frames, which are symmetrically distributed on both sides of the top of the workbench, and the side of the L-shaped mounting frame away from the center of the workbench is connected to the hydraulic cylinder by bolts, and the two sides of the hydraulic cylinder close to the L-shaped mounting frame are connected to the mounting plates by bolts, and the side surfaces of the mounting plates are connected to the L-shaped mounting frames by bolts.
[0013] Preferably, the movable end of the hydraulic cylinder is connected to a connecting rod, and the connecting rod passes through an L-shaped mounting frame and is connected to a correction plate. A top cylinder is installed on the top side of the correction plate by bolts, and a connecting block is connected to the top of the top cylinder by bolts. The connecting block is fixedly connected to the top limit plate. There are two connecting blocks, which are symmetrically distributed on both sides of the bottom of the top limit plate.
[0014] Preferably, a plug-in slot is provided at the bottom of the top limit plate, and the top limit plate is slidably connected to the plug-in plate, the plug-in plate is plugged into the inside of the plug-in slot, a through slot is provided in the middle of the plug-in plate, and the through slot is arranged corresponding to the top cylinder.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] 1. The correction of the profile is achieved through the correction components, and the hydraulic cylinders on both sides of the workbench synchronously drive the connecting rods to realize the ejection of the correction plate, so that the correction plate can correct the profile, and the top limit plate and the plug-in plate are set to limit the top of the profile, so that the profile can be corrected during the extrusion process, which improves the convenience of using the device;
[0017] 2. The ejection of the corrected profile is achieved through the provided ejection assembly, and the provided moving block drives the mounting frame and the ejection plate to move, so that the profile can be ejected during the movement. When the profile is bent, it is used in conjunction with the correction assembly to achieve horizontal correction of the profile during the movement, thereby improving the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a first-view stereogram of the entire device of the utility model;
[0019] Figure 2 It is a second perspective stereogram of the entire device of the utility model;
[0020] Figure 3 It is a structural schematic diagram of the ejection assembly of the utility model;
[0021] Figure 4 This utility model Figure 1 The enlarged structural diagram at A in the middle;
[0022] Figure 5 It is a structural schematic diagram of the bottom of the top limiting plate of the utility model.
[0023] In the figure: 1. workbench; 2. ejector assembly; 3. mounting slot; 4. drive motor; 5. screw; 6. moving block; 7. mounting frame; 8. cylinder; 9. ejector rod; 10. L-shaped mounting plate; 11. plug-in frame; 12. T-shaped mounting block; 13. ejector plate; 14. fixing bolt; 15. correction assembly; 16. L-shaped mounting frame; 17. hydraulic cylinder; 18. mounting plate; 19. connecting rod; 20. correction plate; 21. top cylinder; 22. connecting block; 23. top limit plate; 24. plug-in slot; 25. plug-in plate; 26. through slot. DETAILED DESCRIPTION
[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0025] See also Figure 1-Figure 5As shown, an aluminum alloy profile processing orthopedic device comprises a workbench 1, an ejection assembly 2 is arranged in the middle of the top of the workbench 1, and correction assemblies 15 are arranged on both sides of the top of the workbench 1, and the correction assemblies 15 are arranged corresponding to the ejection assembly 2;
[0026] See also Figure 1 , Figure 2 , Figure 3 As shown, the ejection assembly 2 includes a driving motor 4, a screw rod 5 is arranged on the side of the driving motor 4, and a moving block 6 is arranged on the outer wall of the screw rod 5, a mounting frame 7 is arranged on the top of the moving block 6, and a cylinder 8 is arranged in the middle of the mounting frame 7, an L-shaped mounting plate 10 is arranged on the top of the cylinder 8, and a plug-in frame 11 is arranged on the side of the L-shaped mounting plate 10, a T-shaped mounting block 12 is arranged inside the plug-in frame 11, and an ejection plate 13 is arranged on the side of the T-shaped mounting block 12, a mounting groove 3 is opened in the middle of the top of the workbench 1, and the two ends of the screw rod 5 are connected to the inside of the mounting groove 3 through bearings, the side of the driving motor 4 is connected to the workbench 1 by bolts, and the output end of the driving motor 4 is transmission-connected with the screw rod 5, the screw rod 5 and the moving block 6 are sleeved together, the moving block 6 is slidably connected to the inside of the mounting groove 3, the top of the moving block 6 is connected to the mounting frame 7 by bolts, and the bottom sides of the mounting frame 7 are slidably connected to the top of the workbench 1, the mounting frame 7 is connected to the cylinder 8 by bolts, and the cylinder 8 is located at the mounting frame 7 In the middle, the movable end of the cylinder 8 is connected to the ejector rod 9, and the top of the ejector rod 9 passes through the mounting frame 7 and is connected to the L-shaped mounting plate 10. The L-shaped mounting plate 10 is connected to the top of the ejector rod 9 by bolts. The side of the L-shaped mounting plate 10 is fixedly connected to the plug-in frame 11, and a card slot is provided in the middle of the plug-in frame 11. The plug-in frame 11 is carded together with the T-shaped mounting block 12. The side of the T-shaped mounting block 12 away from the plug-in frame 11 is fixedly connected to the ejector plate 13. The ejector plate 13 is located between the L-shaped mounting plate 10 and the mounting plate 11. The side of the frame 7 and the side of the plug-in frame 11 are connected with fixing bolts 14 through threads, and the fixing bolts 14 penetrate the plug-in frame 11 and are connected with the T-shaped mounting block 12. The ejection assembly 2 is provided to realize the ejection of the corrected profile, and the moving block 6 is provided to drive the mounting frame 7 and the ejection plate 13 to move, and the profile is ejected during the movement. When the profile is bent, it is used in conjunction with the correction assembly 15 to realize the horizontal correction of the profile during the movement, thereby improving the practicality of the device;
[0027] See also Figure 1 , Figure 2 , Figure 4 , Figure 5As shown, the correction component 15 includes an L-shaped mounting frame 16, a hydraulic cylinder 17 is arranged on the side of the L-shaped mounting frame 16, and a connecting rod 19 is arranged on the side of the hydraulic cylinder 17, a correction plate 20 is arranged at one end of the connecting rod 19, and a top limit plate 23 is arranged on the top of the correction plate 20, and a plug-in plate 25 is arranged at the bottom of the top limit plate 23, the bottom of the L-shaped mounting frame 16 is connected to the top of the workbench 1 by bolts, and there are two L-shaped mounting frames 16, which are symmetrically distributed on both sides of the top of the workbench 1, the side of the L-shaped mounting frame 16 away from the center of the workbench 1 is connected to the hydraulic cylinder 17 by bolts, and the two sides of the hydraulic cylinder 17 close to the L-shaped mounting frame 16 are connected with mounting plates 18 by bolts, the side of the mounting plate 18 is connected to the L-shaped mounting frame 16 by bolts, the movable end of the hydraulic cylinder 17 is connected to the connecting rod 19, and the connecting rod 19 passes through the L-shaped mounting frame 16 and is connected to the correction plate 20, and the top side of the correction plate 20 is connected to the bottom of the L-shaped mounting frame 16. A top cylinder 21 is installed by bolts, and a connecting block 22 is connected to the top of the top cylinder 21 by bolts. The connecting block 22 is fixedly connected to the top limit plate 23. There are two connecting blocks 22, which are symmetrically distributed on both sides of the bottom of the top limit plate 23. A plug-in slot 24 is provided at the bottom of the top limit plate 23, and the top limit plate 23 is slidably connected to the plug-in plate 25. The plug-in plate 25 is plugged into the inside of the plug-in slot 24. A through slot 26 is provided in the middle of the plug-in plate 25, and the through slot 26 is arranged corresponding to the top cylinder 21. The correction of the profile is achieved by the set correction component 15, and the hydraulic cylinders 17 arranged on both sides of the workbench 1 synchronously drive the connecting rod 19 to realize the ejection of the correction plate 20, so that the correction plate 20 realizes the correction of the profile, and the top limit plate 23 and the plug-in plate 25 are set to limit the top of the profile, and the correction of the profile is achieved during the extrusion process, thereby improving the convenience of using the device.
[0028] It should be noted that the utility model is a device for processing and correcting aluminum alloy profiles. When in use, the profile to be corrected is placed on the top of the workbench 1, and the ejector plate 13 of appropriate size is clamped on the side of the plug-in frame 11. The T-shaped mounting block 12 is plugged into the slot in the middle of the plug-in frame 11, and the plug-in frame 11 is connected to the T-shaped mounting block 12 through the fixing bolts 14, so as to limit the T-shaped mounting block 12 and prevent the ejector plate 13 from sliding during use, thereby affecting the stability of ejection. The side of the ejector plate 13 is brought into contact with the surface of the profile, and the driving motor 4 drives the screw rod 5 to rotate, so that the moving block 6 drives the mounting frame 7 and the ejector plate 13 to move, and the profile is pushed during the movement, so that the profile passes between the two correction plates 20 and stops moving, and the hydraulic cylinders 17 arranged on both sides of the top of the workbench 1 drive the connecting rod 19 to eject, so that the connecting rod 19 drives the correction plate 20 to extrude the profile, and the correction plate 20 A top limiting plate 23 and a plug-in plate 25 are provided at the top, and the top limiting plate 23 and the plug-in plate 25 are symmetrically distributed on the tops of the two correcting plates 20, and are connected by a top cylinder 21, so that multiple top cylinders 21 respectively drive the top limiting plates 23 and the plug-in plates 25 to descend, thereby realizing the extrusion of the top of the profile. At the same time, in the process of extruding both sides of the profile, the plug-in plate 25 is plugged into the plug-in slot 24 in the middle of the top limiting plate 23, and the through slot 26 in the middle of the plug-in plate 25 fits with the connecting block 22 and the outside of the top cylinder 21, so that the device is suitable for profiles of different sizes, improving the convenience of use of the device, and realizing the correction of the profile during the extrusion process. At the same time, the moving block 6 drives the mounting frame 7 and the ejection plate 13 again to push the profile after the outer wall is corrected. During the pushing process, the correction plate 20 and the top limiting plate 23 maintain the correction state of the profile, thereby realizing the correction of the bent profile and improving the practicality of the device.
[0029] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An aluminum alloy profile processing orthopedic device, comprising a workbench (1), characterized in that: An ejection assembly (2) is arranged in the middle of the top of the workbench (1), and correction assemblies (15) are arranged on both sides of the top of the workbench (1), and the correction assemblies (15) are arranged corresponding to the ejection assembly (2); The ejection assembly (2) comprises a driving motor (4), a screw rod (5) is arranged on the side of the driving motor (4), and a moving block (6) is arranged on the outer wall of the screw rod (5), a mounting frame (7) is arranged on the top of the moving block (6), and a cylinder (8) is arranged in the middle of the mounting frame (7), an L-shaped mounting plate (10) is arranged on the top of the cylinder (8), and a plug-in frame (11) is arranged on the side of the L-shaped mounting plate (10), a T-shaped mounting block (12) is arranged inside the plug-in frame (11), and an ejection plate (13) is arranged on the side of the T-shaped mounting block (12); The correction component (15) comprises an L-shaped mounting frame (16), a hydraulic cylinder (17) is arranged on the side of the L-shaped mounting frame (16), and a connecting rod (19) is arranged on the side of the hydraulic cylinder (17), a correction plate (20) is arranged at one end of the connecting rod (19), and a top limit plate (23) is arranged on the top of the correction plate (20), and a plug-in plate (25) is arranged at the bottom of the top limit plate (23).
2. The aluminum alloy profile processing orthopedic device according to claim 1, characterized in that: A mounting groove (3) is provided in the middle of the top of the workbench (1), and the two ends of the screw rod (5) are connected to the inside of the mounting groove (3) through bearings. The side of the drive motor (4) is connected to the workbench (1) through bolts, and the output end of the drive motor (4) is transmission-connected to the screw rod (5). The screw rod (5) and the moving block (6) are sleeved together, and the moving block (6) is slidably connected to the inside of the mounting groove (3).
3. The aluminum alloy profile processing orthopedic device according to claim 2, characterized in that: The top of the moving block (6) is connected to the mounting frame (7) by bolts, and the bottom of the mounting frame (7) is slidably connected to the top of the workbench (1) at both sides, the mounting frame (7) is connected to the cylinder (8) by bolts, and the cylinder (8) is located in the middle of the mounting frame (7), the movable end of the cylinder (8) is connected to an ejector rod (9), and the top end of the ejector rod (9) passes through the mounting frame (7) and is connected to an L-shaped mounting plate (10), and the L-shaped mounting plate (10) is connected to the top end of the ejector rod (9) by bolts.
4. The aluminum alloy profile processing orthopedic device according to claim 3, characterized in that: The side of the L-shaped mounting plate (10) is fixedly connected to the plug-in frame (11), and a slot is provided in the middle of the plug-in frame (11). The plug-in frame (11) is clamped together with the T-shaped mounting block (12) through the slot. The side of the T-shaped mounting block (12) away from the plug-in frame (11) is fixedly connected to the ejector plate (13). The ejector plate (13) is located on the side of the L-shaped mounting plate (10) and the mounting frame (7). The side of the plug-in frame (11) is connected with a fixing bolt (14) through a thread, and the fixing bolt (14) passes through the plug-in frame (11) and is connected to the T-shaped mounting block (12).
5. The aluminum alloy profile processing orthopedic device according to claim 1, characterized in that: The bottom of the L-shaped mounting frame (16) is connected to the top of the workbench (1) by bolts, and there are two L-shaped mounting frames (16), which are symmetrically distributed on both sides of the top of the workbench (1), and the side of the L-shaped mounting frame (16) away from the center of the workbench (1) is connected to the hydraulic cylinder (17) by bolts, and the two sides of the hydraulic cylinder (17) close to the L-shaped mounting frame (16) are connected to the mounting plate (18) by bolts, and the side of the mounting plate (18) is connected to the L-shaped mounting frame (16) by bolts.
6. The aluminum alloy profile processing orthopedic device according to claim 5, characterized in that: The movable end of the hydraulic cylinder (17) is connected to a connecting rod (19), and the connecting rod (19) passes through the L-shaped mounting frame (16) and is connected to the correction plate (20). A top cylinder (21) is installed on the top side of the correction plate (20) by bolts, and a connecting block (22) is connected to the top of the top cylinder (21) by bolts. The connecting block (22) is fixedly connected to the top limit plate (23). There are two connecting blocks (22), which are symmetrically distributed on both sides of the bottom of the top limit plate (23).
7. The aluminum alloy profile processing orthopedic device according to claim 6, characterized in that: The bottom of the top limit plate (23) is provided with a plug-in slot (24), and the top limit plate (23) is slidably connected to a plug-in plate (25), the plug-in plate (25) is plugged into the inside of the plug-in slot (24), a through slot (26) is provided in the middle of the plug-in plate (25), and the through slot (26) is arranged corresponding to the top cylinder (21).