Brake disc machining and grinding device

By designing a brake disc processing and grinding device including a fixed seat, mounting frame, grinding wheel, fixing frame, support frame and fixed components, the problem that existing devices cannot be adjusted according to the size of the brake disc is solved, efficient and stable processing of brake discs of different sizes is achieved, and processing accuracy and efficiency are improved.

CN222806718UActive Publication Date: 2025-04-29LONGKOU YAOYANG MASCH PARTS CO LTD
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Patent Information

Application Number
CN202421605887.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-04-29
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

The existing brake disc grinding device cannot be adjusted according to the size of the brake disc, which limits the applicability and application range of the device.

Method used

A brake disc processing and grinding device including a fixing seat, a mounting frame, a grinding wheel, a fixing frame, a support frame and a fixing assembly is designed. Through the combination of press rods, clamps and connecting rods, efficient and stable fixation of brake discs of different sizes can be achieved, and the worm gear and worm transmission system can be achieved smoothly.

Benefits of technology

The device can adapt to brake discs of different sizes, improves machining accuracy and efficiency, reduces the adjustment time and cost when replacing brake discs of different sizes, and reduces energy loss during the transmission process through the worm gear and worm transmission system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a brake disc machining and polishing device, which belongs to the technical field of brake disc machining and comprises a fixing seat, a mounting frame is fixedly mounted at the top of the fixing seat, a polishing wheel is rotatably connected to the outer surface of the mounting frame, a fixing frame is fixedly connected to the outer surface of one side, close to the polishing wheel, of the mounting frame, and a supporting frame is arranged on the outer surface of the fixing frame. A fixing assembly used for fixing brake discs of different sizes is arranged on the outer surface of the supporting frame, a transmission assembly used for driving the grinding wheel to work is arranged in the mounting frame, and efficient and stable fixing of the brake discs can be achieved through combination of a pressing rod, a clamping block and a connecting rod. According to the design, the stability of the brake disc in the machining process is guaranteed, the machining precision and efficiency are improved, the device can adapt to brake discs of different sizes by adjusting the position of the connecting rod in the containing groove, the universality and adaptability of the device are improved, and the machining efficiency is improved. By means of the design, the adjustment time and cost needed when brake discs of different sizes are replaced are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of brake disc processing, and more specifically to a brake disc processing and grinding device. Background Art

[0002] The brake disc is an important component in the automobile braking system. The brake disc is a round disc-shaped object that rotates with the car. In English, the brake disc is usually called "BRAKE DISC" or "BRAKE ROTORS". The brake disc achieves the braking effect through friction with the brake pad. When the brake pedal is pressed, the brake system makes the brake pad and the brake disc come into close contact, preventing the rotation of the tire through friction and converting energy into heat energy, thereby achieving deceleration or stopping.

[0003] The patent with publication number CN217668514U discloses a brake disc grinding device, including a support plate, a fixing mechanism is provided at the top of the support plate, and a brake disc body is detachably provided on the inner side of the fixing mechanism, a symmetrically arranged L-shaped plate is fixedly installed at the top of the support plate, and a processing mechanism used in conjunction with the brake disc body is provided between the L-shaped plates; the processing mechanism includes a dust box, the dust box is fixedly installed between the L-shaped plates, and the top of the dust box is fixedly connected to the support plate; through the setting and use of the processing mechanism, the debris generated during the grinding of the brake disc body can be collected in a centralized manner, thereby avoiding the phenomenon of debris floating, thereby protecting the health of the user and providing convenience for the subsequent cleaning of the debris; through the setting of the fixing mechanism, convenience is provided for the fixation of the brake disc body, which is more convenient than traditional bolt fixing, thereby bringing convenience to the user's operation.

[0004] Although the device has many beneficial effects, the following problems still exist: although the brake disc grinding device can collect the debris generated when the brake disc body is ground, thereby avoiding the phenomenon of debris flying, during the brake disc grinding process, the brake discs are of different sizes and cannot be adjusted according to the size of the brake disc. If the processing and grinding device cannot be adjusted, then it can only process brake discs of fixed sizes, which will greatly limit the applicability and application scope of the device. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a brake disc processing and grinding device to solve the above-mentioned problems.

[0006] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a brake disc processing and grinding device, comprising a fixed seat, a mounting frame fixedly installed on the top of the fixed seat, the outer surface of the mounting frame is rotatably connected to the grinding wheel, the outer surface of the mounting frame close to the grinding wheel is fixedly connected to the fixing frame, the outer surface of the fixing frame is provided with a supporting frame, the outer surface of the supporting frame is provided with a fixing component for fixing brake discs of different sizes, the fixing component comprises a pressure rod, a card block and a through hole, the supporting frame is arranged in an E-shaped structure, the center of the supporting frame is provided with a through hole for placing the center of the brake disc, the outer surfaces of both sides of the support frame are rotatably connected with pressure rods, the two pressure rods are arranged in an L-shaped structure, the other ends of the two pressure rods are rotatably connected with card blocks, the two card blocks are movably connected to the inside of the through hole, and the interior of the mounting frame is provided with a transmission component for driving the grinding wheel to work.

[0007] Preferably, the outer surface of the support frame is provided with two symmetrically distributed placement grooves, the interior of the support frame is rotatably connected with two symmetrically distributed connecting rods, and the other ends of the two connecting rods are movably connected to the interior of the corresponding placement grooves.

[0008] Preferably, a notch is provided on the outer surface of the fixing frame, the interior of the notch is movably connected to the supporting frame, a fastening nut is movably connected to the outer surface of the fixing frame, and the fastening nut is threadedly connected to the supporting frame.

[0009] Preferably, a driving motor is fixedly mounted on the outer surface of the mounting frame, a first worm gear is rotatably connected to the interior of the mounting frame, and the driving motor is fixedly connected to the first worm gear.

[0010] Preferably, the transmission assembly includes a first worm, a second worm wheel and a second worm, the first worm and the second worm are rotatably connected inside the mounting frame, the second worm wheel is fixedly connected to the outer surface of the first worm, the first worm is meshingly connected to the first worm wheel, the second worm wheel is meshingly connected to the second worm, and the second worm is fixedly connected to the grinding wheel.

[0011] Preferably, the grinding wheel is located at the center of the support frame.

[0012] Compared with the prior art, the utility model provides a brake disc processing and grinding device, which has the following beneficial effects:

[0013] 1. This brake disc processing and grinding device can achieve efficient and stable fixation of the brake disc through the combination of the fixing assembly, the pressure rod, the clamping block and the connecting rod. This design not only ensures the stability of the brake disc during the processing, but also helps to improve the processing accuracy and efficiency. By adjusting the position of the connecting rod in the placement groove, it can adapt to brake discs of different sizes, increasing the versatility and adaptability of the device. This design reduces the adjustment time and cost required when replacing brake discs of different sizes.

[0014] 2. This brake disc processing and grinding device adjusts the distance between the brake disc and the grinding wheel by moving the position of the support frame in the slot opened in the fixed frame. It can be applied to brake discs of different sizes and provides convenience for the grinding operation of the brake disc.

[0015] 3. This brake disc processing and grinding device adopts a worm gear transmission system, which can achieve smooth power transmission and reduce energy loss during the transmission process. In addition, the worm gear transmission also has a self-locking function, which can maintain the position of the grinding wheel after the motor stops to avoid accidental movement. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 This is a side view of the structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the fixed component of the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the drive assembly of the utility model.

[0020] In the figure: 1. fixed seat; 2. mounting frame; 3. driving motor; 4. grinding wheel; 5. fastening nut; 6. supporting frame; 7. pressure rod; 8. clamping block; 9. through hole; 10. connecting rod; 11. fixed frame; 12. notch; 13. placement groove; 14. first worm wheel; 15. first worm; 16. second worm wheel; 17. second worm. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings of the utility model to clearly and completely describe the technical solution of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4 , the utility model provides a technical solution:

[0023] A brake disc processing and grinding device comprises a fixed seat 1, a mounting frame 2 is fixedly mounted on the top of the fixed seat 1, a grinding wheel 4 is rotatably connected to the outer surface of the mounting frame 2, a fixing frame 11 is fixedly connected to the outer surface of the mounting frame 2 on the side close to the grinding wheel 4, a supporting frame 6 is arranged on the outer surface of the fixing frame 11, a fixing assembly for fixing brake discs of different sizes is arranged on the outer surface of the supporting frame 6, the fixing assembly comprises a pressure rod 7, a clamping block 8 and a through hole 9, the supporting frame 6 is arranged in an E-shaped structure, a through hole 9 for placing the center of the brake disc is opened at the center of the supporting frame 6, and the outer surfaces of both sides of the supporting frame 6 are rotatably connected to the pressure rod 7, The two pressure rods 7 are arranged in an L-shaped structure, and the other ends of the two pressure rods 7 are rotatably connected with blocks 8. The two blocks 8 are movably connected to the inside of the through hole 9. The interior of the mounting frame 2 is provided with a transmission component for driving the grinding wheel 4 to work. The brake disc is placed in the through hole 9 at the center of the support frame 6 to ensure that the center of the brake disc is aligned with the through hole 9. Subsequently, the two pressure rods 7 are operated to rotate around the outer surface of the support frame 6 until the two pressure rods 7 are located above the brake disc. Then, the two blocks 8 are rotated and moved accordingly until the two blocks 8 are located inside the brake disc and vertically downward, thereby achieving initial fixation of the brake disc.

[0024] Furthermore, two symmetrically distributed placement grooves 13 are provided on the outer surface of the support frame 6, and two symmetrically distributed connecting rods 10 are rotatably connected inside the support frame 6. The other ends of the two connecting rods 10 are movably connected to the corresponding internal placement grooves 13, so that the brake disc can be further fixed by adjusting the connecting rods 10. The two connecting rods 10 are rotated so that one end of them enters the placement groove 13, so that they contact the outer surface of the brake disc, thereby increasing the contact area and strengthening the support for the brake disc.

[0025] Furthermore, a slot 12 is provided on the outer surface of the fixing frame 11, and the interior of the slot 12 is movably connected to the support frame 6. A fastening nut 5 is movably connected to the outer surface of the fixing frame 11, and the fastening nut 5 is threadedly connected to the support frame 6. The position of the support frame 6 is moved in the slot 12 provided in the fixing frame 11. After the grinding position of the brake disc is determined, the fastening nut 5 on the outer surface of the fixing frame 11 is rotated to be threadedly connected to the support frame 6 and generate a fastening force, thereby ensuring the stability of the entire support frame 6.

[0026] Furthermore, a driving motor 3 is fixedly mounted on the outer surface of the mounting frame 2, and a first worm gear 14 is rotatably connected to the inside of the mounting frame 2. The driving motor 3 is fixedly connected to the first worm gear 14, and after the driving motor 3 is started, it drives the first worm gear 14 fixedly connected thereto to rotate.

[0027] Furthermore, the transmission assembly includes a first worm 15, a second worm wheel 16, and a second worm 17. The first worm 15 and the second worm 17 are rotatably connected inside the mounting frame 2. The outer surface of the first worm 15 is fixedly connected to the second worm wheel 16. The first worm 15 is meshingly connected to the first worm wheel 14, the second worm wheel 16 is meshingly connected to the second worm 17, and the second worm 17 is fixedly connected to the grinding wheel 4. The rotation of the first worm wheel 14 will drive the first worm 15 meshing therewith to rotate, thereby driving the second worm wheel 16 to rotate. The second worm wheel 16 is meshing with the second worm 17, so the rotation of the second worm wheel 16 will drive the second worm 17 to rotate synchronously. Since the second worm 17 is fixedly connected to the grinding wheel 4, the rotation of the second worm 17 will directly drive the grinding wheel 4 to work and grind the brake disc.

[0028] Furthermore, the grinding wheel 4 is located at the center of the support frame 6 to avoid dead angles during grinding.

[0029] Working principle: When the staff needs to use the brake disc processing and grinding device, first place the brake disc in the through hole 9 at the center of the support frame 6 to ensure that the center of the brake disc is aligned with the through hole 9. Then, operate the two pressure rods 7 to rotate around the outer surface of the support frame 6 until the two pressure rods 7 are located above the brake disc. Then rotate the two clamping blocks 8 to move accordingly until the two clamping blocks 8 are located inside the brake disc and vertically downward to achieve preliminary fixation of the brake disc. The brake disc can be further fixed by adjusting the connecting rod 10. Rotate the two connecting rods 10 so that one end of them enters the placement groove 13 so that it contacts the outer surface of the brake disc, increasing the contact area and thereby strengthening the support for the brake disc. After the brake disc is fixed on the support frame 6, move the support frame 6 in the slot 12 opened in the fixing frame 11. After the grinding position of the brake disc is determined, the fastening nut 5 on the outer surface of the fixing frame 11 is rotated to make it threadedly connected with the supporting frame 6 and generate a fastening force, so that the distance between the brake disc and the grinding wheel 4 can be adjusted. After the driving motor 3 is started, it drives the first worm gear 14 fixedly connected thereto to rotate. The rotation of the first worm gear 14 will drive the first worm 15 meshing therewith to rotate, and then drive the second worm gear 16 to rotate. The second worm gear 16 is meshed with the second worm 17, so the rotation of the second worm gear 16 will drive the second worm 17 to rotate synchronously. Since the second worm 17 is fixedly connected to the grinding wheel 4, the rotation of the second worm 17 will directly drive the grinding wheel 4 to work and grind the brake disc. After the processing is completed, turn off the driving motor 3, loosen the fixing assembly, and take out the processed brake disc.

[0030] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A brake disc processing and grinding device, comprising a fixed seat (1), a mounting frame (2) fixedly mounted on the top of the fixed seat (1), a grinding wheel (4) rotatably connected to the outer surface of the mounting frame (2), characterized in that: The outer surface of the mounting frame (2) on the side close to the grinding wheel (4) is fixedly connected to a fixing frame (11), the outer surface of the fixing frame (11) is provided with a support frame (6), the outer surface of the support frame (6) is provided with a fixing component for fixing brake discs of different sizes, the fixing component comprising a pressure rod (7), a clamping block (8) and a through hole (9), the support frame (6) is arranged in an E-shaped structure, the center of the support frame (6) is provided with a through hole (9) for placing the center of the brake disc, the outer surfaces of both sides of the support frame (6) are rotatably connected to pressure rods (7), the two pressure rods (7) are arranged in an L-shaped structure, the other ends of the two pressure rods (7) are rotatably connected to clamping blocks (8), the two clamping blocks (8) are movably connected to the inside of the through hole (9), and the inside of the mounting frame (2) is provided with a transmission component for driving the grinding wheel (4) to work.

2. A brake disc processing and grinding device according to claim 1, characterized in that: The outer surface of the support frame (6) is provided with two symmetrically distributed placement grooves (13), and the interior of the support frame (6) is rotatably connected to two symmetrically distributed connecting rods (10), and the other ends of the two connecting rods (10) are movably connected to the interior of the corresponding placement grooves (13).

3. The brake disc processing and grinding device according to claim 1, characterized in that: The outer surface of the fixing frame (11) is provided with a notch (12), the interior of the notch (12) is movably connected to the support frame (6), the outer surface of the fixing frame (11) is movably connected with a fastening nut (5), and the fastening nut (5) is threadedly connected to the support frame (6).

4. The brake disc processing and grinding device according to claim 1, characterized in that: A drive motor (3) is fixedly mounted on the outer surface of the mounting frame (2), a first worm gear (14) is rotatably connected inside the mounting frame (2), and the drive motor (3) is fixedly connected to the first worm gear (14).

5. A brake disc processing and grinding device according to claim 4, characterized in that: The transmission assembly comprises a first worm (15), a second worm wheel (16) and a second worm (17); the first worm (15) and the second worm (17) are rotatably connected inside the mounting frame (2); the second worm wheel (16) is fixedly connected to the outer surface of the first worm (15); the first worm (15) is meshingly connected to the first worm wheel (14); the second worm wheel (16) is meshingly connected to the second worm (17); and the second worm (17) is fixedly connected to the grinding wheel (4).

6. The brake disc processing and grinding device according to claim 1, characterized in that: The grinding wheel (4) is located at the center of the support frame (6).

Citation Information

Patent Citations

  • Brake disc polishing device

    CN217668514U