Pig iron and scrap steel proportioning equipment
By designing a pig iron scrap steel ratio equipment including support columns, limiting plates, connecting pipes, logic controllers and pressure weighing sensors, the problem that existing equipment cannot effectively mix pig iron blocks and block scrap steel is solved, and the stability of the molten iron composition in the furnace and the simplification of the proportioning process is achieved.
Patent Information
- Application Number
- CN202420628936.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-03-29
AI Technical Summary
The existing pig iron scrap steel ratio equipment cannot effectively mix pig iron blocks and block scrap steel, resulting in unstable molten iron composition in the furnace and cushioned proportioning process, requiring two weighings for calculation.
A pig iron scrap steel ratio equipment is designed, including support columns, limiting plates, connecting pipes, logic controllers and pressure weighing sensors. Through the cooperation of the bearing frame and the pressure weighing sensor, the pig iron block and the crushing scrap steel are achieved simultaneously, and the collision mixing in the connecting pipe is ensured that the material slides to the connecting pipe and mixes under the action of its own gravity.
The effective mixing of pig iron blocks and block scrap steel is achieved, ensuring the stability of the molten iron composition in the furnace, simplifying the mixing process, and reducing operating steps and time.
Smart Images

Figure CN222809498U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of converter steelmaking, in particular to pig iron and scrap steel proportioning equipment. Background Art
[0002] Converter smelting is a very important process in the steelmaking process, and the converter tapping rate is an important technical and economic indicator in converter smelting. Its control level directly affects the production efficiency of steelmaking, the quality of molten steel and the production cost of the steel plant. Among them, the most influential factor is the stability of the converter charging amount. Scrap steel includes pig iron blocks and briquette scrap steel, and their chemical compositions are different. According to the actual situation of the molten iron composition in the furnace, the structural composition and charging amount of pig iron blocks and briquette scrap steel are adjusted to achieve the stability of the molten iron composition and the stability of the converter charging amount, and improve the converter tapping rate.
[0003] The existing referenceable Chinese utility model patent with announcement number: CN215974623U discloses a new type of scrap steel proportioning device. It includes a gantry, an electromagnetic hoist, a connecting fixture, a guide rail, a supporting mechanism and a positioning mechanism, wherein the supporting mechanism includes an outer sleeve, the bottom end of the outer sleeve is fixedly connected with a triangular support foot, the upper surface of the electromagnetic hoist is located at the bottom end of the outer sleeve and is fixedly connected with a support foot limiting cylinder, the bottom end of the triangular support foot is sleeved with the top end of the support foot limiting cylinder, the top end of the outer sleeve is limitedly engaged with an inner sleeve, and the top end of the inner sleeve is fixedly connected with the bottom end of the connecting fixture. The new type of scrap steel proportioning device provided by the utility model has the following characteristics: through the design of the triangular support foot and the support foot limiting cylinder, it is convenient to limit the position of the electromagnetic hoist, so that the electromagnetic hoist can be more stable and balanced during the lifting process, and the problem of the electromagnetic hoist tilting to one side is avoided. Through the sleeve connection between the inner sleeve and the outer sleeve, the distance between the inner sleeve and the outer sleeve can be adjusted according to the length of the zipper.
[0004] The existing pig iron and scrap steel proportioning equipment cannot mix the pig iron blocks and the briquette scrap steel, which makes the components of the molten iron in the furnace different after entering the converter. At the same time, the existing scrap steel proportioning is generally carried out by weighing, which requires two weighings, and before the second weighing, it is necessary to calculate based on the first weighing data to ensure the proportion, which is very inconvenient. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the deficiencies in the prior art, the utility model provides a pig iron and scrap steel proportioning device, which has the advantages of being easy to proportion and being able to mix pig iron blocks and briquette scrap steel, thereby solving the above-mentioned technical problems.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pig iron and scrap steel proportioning equipment, comprising: a support column, a limit plate is fixedly installed above the support column, a receiving column is fixedly installed above the limit plate, a connecting pipe is inserted and installed in the center of the limit plate, a logic controller is fixedly installed on the left side of the connecting pipe, a receiving bucket is fixedly installed below the connecting pipe, a support rod is fixedly installed on the front side of the connecting pipe, a connecting shaft is inserted and installed in the upper end of the support rod, a connecting block is inserted and installed in the center of the connecting shaft, a movable plate is fixedly installed above the connecting block, a side plate is fixedly installed above the connecting pipe, a fixed block is fixedly installed above the limit plate, a transfer block is movably installed above the fixed block, an adjusting cylinder is fixedly installed above the transfer block, a pressure weighing sensor is fixedly installed above the movable plate, and a receiving frame is fixedly installed above the pressure weighing sensor; the logic controller can perform logical operations on the detection data of the pressure weighing sensor and display the weight ratio.
[0009] As a preferred technical solution of the utility model, the support column is symmetrically installed on the front and rear sides of the bottom surface of the limiting plate with the center of the limiting plate as a reference. An opening structure that engages with the connecting pipe is provided at the center of the limiting plate, and a fixed connection is formed between the limiting plate and the connecting pipe; the limiting plate can limit the position of the connecting pipe.
[0010] As a preferred technical solution of the utility model, the bottom end of the receiving bucket is smaller than the top end and has a conical structure. The receiving bucket is connected to the connecting pipe, and a rotational connection is formed between the support rod and the connecting shaft; the support rod can limit the position of the connecting shaft.
[0011] As the preferred technical solution of the utility model, the movable plate is rotatably connected with the connecting shaft through the connecting block, the bottom surface of the movable plate is in contact with the top of the receiving column when the movable plate is in a horizontal state, and the side plates are symmetrically installed on the left and right sides of the top of the side plates with the center of the connecting pipe as the reference; the movable plate can support the pressure weighing sensor.
[0012] As a preferred technical solution of the utility model, a rotational connection is formed between the fixed block and the adapter block, and the fixed block is symmetrically installed at the front and rear ends of the limit plate front and back and left and right with the center of the limit plate as the reference; the fixed block can limit the position of the adapter block and allow the adapter block to rotate.
[0013] As the preferred technical solution of the utility model, the adapter block is installed at the upper and lower ends of the adjusting cylinder in a mirror-symmetrical manner with the center of the adjusting cylinder as the reference. The adjusting cylinder is rotatably connected through the upper fixed block, the adapter block and the movable plate; the adjusting cylinder can adjust the angle of the movable plate.
[0014] As a preferred technical solution of the utility model, the pressure weighing sensor is symmetrically installed at the four corners of the top surface of the movable plate with the center of the movable plate as a reference; the pressure weighing sensor can monitor the weight of the material above the receiving frame.
[0015] Compared with the prior art, the utility model provides a pig iron and scrap steel proportioning device, which has the following
[0016] Beneficial effects:
[0017] 1. The utility model sets a receiving frame, which is fixedly installed above the pressure weighing sensor, and the pressure weighing sensor is fixedly installed above the movable plate. The movable plate is symmetrically installed on the front and rear sides of the connecting pipe. When proportioning, the material needs to be carried by the receiving frame, and the weight of the material will be monitored by the pressure weighing sensor. The pressure weighing sensor will transmit the data to the logic controller, and the logic controller will perform logical operations to obtain the weight ratio of the materials above the left and right receiving frames. This method can weigh the pig iron blocks and the briquette scrap steel at the same time, and display the weight ratio between the pig iron blocks and the briquette scrap steel in real time, which is convenient for proportioning the pig iron blocks and the briquette scrap steel.
[0018] 2. The utility model sets a movable plate, which is rotatably connected to the connecting shaft through a connecting block. The height of the end of the movable plate is adjusted by adjusting the cylinder, so that the movable plate drives the receiving frame to rotate with the axis of the connecting shaft as the reference, so that the material can slide to the inside of the connecting pipe under the action of its own gravity, and at the same time, the movable plates on the left and right sides of the connecting pipe are tilted, so that the pig iron blocks and the briquette scrap steel enter the connecting pipe at the same time, and the pig iron blocks and the briquette scrap steel will collide and mix inside the connecting pipe, so that the pig iron blocks and the briquette scrap steel can be discharged from the bottom of the receiving bucket in a mixed state. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the connection structure between the limit plate and the support column of the utility model;
[0021] Figure 3 This is a schematic diagram of the installation structure of the limit plate and the connecting pipe of the utility model;
[0022] Figure 4 This is a schematic diagram of the connection structure between the regulating cylinder and the limiting plate of the utility model;
[0023] Among them: 1. Support column; 11. Limit plate; 12. Receiver column; 13. Connecting pipe; 14. Logic controller; 15. Receiver bucket; 16. Support rod; 17. Connecting shaft; 18. Connecting block; 19. Movable plate; 110. Side plate; 2. Fixed block; 21. Adapter block; 22. Adjusting cylinder; 23. Pressure weighing sensor; 24. Receiver frame. DETAILED DESCRIPTION
[0024] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0025] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] See also Figure 1 - Figure 4 In this embodiment, a pig iron and scrap steel proportioning equipment includes: a support column 1, a limit plate 11 is fixedly installed above the support column 1, a receiving column 12 is fixedly installed above the limit plate 11, a connecting pipe 13 is inserted and installed at the center of the limit plate 11, a logic controller 14 is fixedly installed on the left side of the connecting pipe 13, a receiving bucket 15 is fixedly installed below the connecting pipe 13, a support rod 16 is fixedly installed on the front side of the connecting pipe 13, a connecting shaft 17 is inserted and installed at the upper end of the support rod 16, a connecting block 18 is inserted and installed at the center of the connecting shaft 17, a movable plate 19 is fixedly installed above the connecting block 18, and a side plate 110 is fixedly installed above the connecting pipe 13.
[0028] The support column 1 is symmetrically installed on the front and rear sides of the bottom surface of the limiting plate 11 with the center of the limiting plate 11 as the reference. An opening structure that is engaged with the connecting pipe 13 is provided in the center of the limiting plate 11, and a fixed connection is formed between the limiting plate 11 and the connecting pipe 13.
[0029] The bottom end of the receiving bucket 15 is smaller than the top end and has a conical structure. The receiving bucket 15 is connected to the connecting pipe 13 , and a rotation connection is formed between the support rod 16 and the connecting shaft 17 .
[0030] The movable plate 19 is rotatably connected to the connecting shaft 17 through the connecting block 18. The bottom surface of the movable plate 19 contacts the top of the receiving column 12 when the movable plate 19 is in a horizontal state. The side plate 110 is installed symmetrically on the left and right sides of the top of the side plate 110 with the center of the connecting pipe 13 as the reference.
[0031] Specifically, the support column 1 can support the limit plate 11, the limit plate 11 can limit the position of the connecting pipe 13, the receiving column 12 can support the movable plate 19, the connecting pipe 13 can limit the position of the material during the falling process, the model of the logic controller 14 is TK502, the logic controller 14 can perform logical operations on the detection data of the pressure weighing sensor 23 and display the weight ratio, the receiving bucket 15 can limit the falling position of the material, the support rod 16 can limit the position of the connecting shaft 17, the connecting shaft 17 can facilitate the rotation of the connecting block 18, the connecting block 18 can form a rotating connection between the movable plate 19 and the connecting shaft 17, the movable plate 19 can support the pressure weighing sensor 23, and the side plate 110 can prevent the material from falling from both sides.
[0032] A fixed block 2 is fixedly installed above the limit plate 11, an adapter block 21 is movably installed above the fixed block 2, an adjusting cylinder 22 is fixedly installed above the adapter block 21, a pressure weighing sensor 23 is fixedly installed above the movable plate 19, and a receiving frame 24 is fixedly installed above the pressure weighing sensor 23.
[0033] The fixing block 2 is rotatably connected to the adapter block 21 . The fixing block 2 is symmetrically installed at the front and rear ends of the limiting plate 11 with the center of the limiting plate 11 as a reference.
[0034] The adapter block 21 is installed at the upper and lower ends of the adjusting cylinder 22 in a mirror-symmetrical manner with the center of the adjusting cylinder 22 as the reference. The adjusting cylinder 22 is rotatably connected through the upper fixed block 2, the adapter block 21 and the movable plate 19.
[0035] The pressure weighing sensors 23 are symmetrically installed at the four corners of the top surface of the movable plate 19 with the center of the movable plate 19 as a reference.
[0036] Specifically, the fixed block 2 can limit the position of the adapter block 21 and allow the adapter block 21 to rotate. The adapter block 21 can facilitate the rotation of the adjusting cylinder 22. The adjusting cylinder 22 can adjust the angle of the movable plate 19. The model of the pressure weighing sensor 23 is SOPLF-102. The pressure weighing sensor 23 can monitor the weight of the material above the receiving frame 24, and the receiving frame 24 can receive the material.
[0037] When in use, since the receiving frame 24 is fixedly installed above the pressure weighing sensor 23, and the pressure weighing sensor 23 is fixedly installed above the movable plate 19, and the movable plate 19 is symmetrically installed on the front and rear sides of the connecting pipe 13, the material needs to be received by the receiving frame 24 during proportioning, and the weight of the material will be monitored by the pressure weighing sensor 23. The pressure weighing sensor 23 will transmit the data to the logic controller 14, and the logic controller 14 will perform logical operations to obtain the weight ratio of the materials above the receiving frames 24 on the left and right sides. This method can weigh the pig iron blocks and the briquette scrap steel at the same time, and display the weight ratio between the pig iron blocks and the briquette scrap steel in real time. It is convenient to proportion the pig iron blocks and the briquette scrap steel. Since the movable plate 19 is rotatably connected with the connecting shaft 17 through the connecting block 18, the height of the end of the movable plate 19 is adjusted by adjusting the cylinder 22, so that the movable plate 19 drives the receiving frame 24 to rotate with the axis of the connecting shaft 17 as the reference, so that the material can slide to the inside of the connecting pipe 13 under the action of its own gravity, and at the same time, the movable plates 19 on the left and right sides of the connecting pipe 13 are tilted, so that the pig iron blocks and the briquette scrap steel enter the connecting pipe 13 at the same time, and the pig iron blocks and the briquette scrap steel will collide and mix inside the connecting pipe 13, so that the pig iron blocks and the briquette scrap steel can be discharged from the bottom of the receiving bucket 15 in a mixed state.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A pig iron and scrap steel proportioning device, characterized in that: include: A support column (1), a limit plate (11) is fixedly installed above the support column (1), a receiving column (12) is fixedly installed above the limit plate (11), a connecting pipe (13) is inserted and installed at the center of the limit plate (11), a logic controller (14) is fixedly installed on the left side of the connecting pipe (13), a receiving bucket (15) is fixedly installed below the connecting pipe (13), a support rod (16) is fixedly installed on the front side of the connecting pipe (13), a connecting shaft (17) is inserted and installed at the upper end of the support rod (16), and the center of the connecting shaft (17) is fixedly installed. A connecting block (18) is interspersedly installed, a movable plate (19) is fixedly installed above the connecting block (18), a side plate (110) is fixedly installed above the connecting pipe (13), a fixed block (2) is fixedly installed above the limiting plate (11), an adapter block (21) is movably installed above the fixed block (2), an adjusting cylinder (22) is fixedly installed above the adapter block (21), a pressure weighing sensor (23) is fixedly installed above the movable plate (19), and a receiving frame (24) is fixedly installed above the pressure weighing sensor (23).
2. The pig iron and scrap steel proportioning equipment according to claim 1, characterized in that: The support column (1) is symmetrically mounted on the front and rear sides of the bottom surface of the limiting plate (11) with the center of the limiting plate (11) as a reference, and an opening structure engaged with the connecting pipe (13) is provided at the center of the limiting plate (11), and a fixed connection is formed between the limiting plate (11) and the connecting pipe (13).
3. The pig iron and scrap steel proportioning equipment according to claim 1, characterized in that: The bottom end of the receiving bucket (15) is smaller than the top end and presents a conical structure. The receiving bucket (15) is connected to the connecting pipe (13), and a rotation connection is formed between the supporting rod (16) and the connecting shaft (17).
4. The pig iron and scrap steel proportioning equipment according to claim 1, characterized in that: The movable plate (19) is rotatably connected to the connecting shaft (17) via the connecting block (18); the bottom surface of the movable plate (19) contacts the top end of the receiving column (12) when the movable plate (19) is in a horizontal state; and the side plate (110) is symmetrically installed on the left and right sides of the top end of the side plate (110) with the center of the connecting pipe (13) as a reference.
5. The pig iron and scrap steel proportioning equipment according to claim 1, characterized in that: The fixing block (2) and the adapter block (21) are rotatably connected, and the fixing block (2) is symmetrically mounted on the front and rear ends of the limiting plate (11) with the center of the limiting plate (11) as a reference.
6. The pig iron and scrap steel proportioning equipment according to claim 1, characterized in that: The adapter block (21) is mounted on the upper and lower ends of the adjusting cylinder (22) in a mirror-symmetrical manner with the center of the adjusting cylinder (22) as a reference. The adjusting cylinder (22) is rotatably connected through the upper fixed block (2), the adapter block (21) and the movable plate (19).
7. The pig iron and scrap steel proportioning equipment according to claim 2, characterized in that: The pressure weighing sensor (23) is symmetrically installed at the four corners of the top surface of the movable plate (19) with the center of the movable plate (19) as a reference.
Citation Information
Patent Citations
Novel steel scrap proportioning device
CN215974623U