Bonding structure of plate frame type air filter element
By adopting the bonding structure of the plate-frame air filter element in a stand-alone filter plate dust collector, and tightly bonding and fixing the filter paper with the clip and the top tightening device, the problem of incomplete bonding and bonding of the filter paper in the prior art is solved, and the dust removal efficiency and the compressive resistance of the filter paper are improved.
Patent Information
- Application Number
- CN202421654982.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-13
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-13
AI Technical Summary
In existing stand-alone filter plate dust collectors, the bond between the filter papers is not tight and the bond is not firm, resulting in a reduced dust removal efficiency and easy separation of the filter paper.
The bonding structure of the plate-frame air filter element is adopted, and two folded linear filter papers are bonded and connected by clips, and a top tightening device is provided on the mounting frame to further tightly fit and fix the filter paper.
It improves the bonding density and bonding firmness of the filter paper, enhances dust removal efficiency, and improves the compressive resistance of the filter paper, extends the service life.
Smart Images

Figure CN222816498U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air filter elements, and in particular to a bonding structure of a plate-frame air filter element. Background Art
[0002] The single filter plate dust collector is a type of filter dust collector. It is a device that allows the dust-laden airflow to pass through the filter material to separate and capture the dust. This device mainly uses fiber non-woven fabrics as filter materials and is often used in the dust removal of industrial exhaust gas. Its dust removal efficiency can generally reach more than 99%. Although it is one of the oldest dust removal methods, it is increasingly widely used due to its high efficiency, stable and reliable performance, and simple operation.
[0003] The working process of the existing single filter plate dust collector is usually as follows: dust-containing gas enters the dust removal chamber, then enters the filter plate, dust is adsorbed on the outer surface of the filter plate, and the gas filtered by the filter plate flows out from the top of the filter plate to the collection device. The filter plate is usually two pleated filter papers that fit each other and then are clamped on both sides of the mounting frame. Although it can effectively filter dust and gas, the two filter papers in the prior art are not tightly fitted and not firmly bonded. Utility Model Content
[0004] The utility model provides a bonding structure of a plate-frame air filter element, which solves the problem of loose fitting and loose bonding between two filter papers in the related art.
[0005] The technical solution of the utility model is as follows:
[0006] A bonding structure of a plate-frame air filter element, used for filtering dust in the air, comprising:
[0007] There are two filter papers, and the two filter papers are in a zigzag shape;
[0008] The clip is located between the two filter papers, and the two filter papers are bonded and connected by the clip.
[0009] Optionally, it also includes:
[0010] A mounting frame, on which the two filter paper seals are arranged;
[0011] A tightening device is arranged on the mounting frame, and the tightening device comprises:
[0012] A sliding seat, slidably arranged on the mounting frame;
[0013] The pressing member is arranged on the sliding seat, and the pressing member has a pressing part, the pressing part abuts against the filter paper, and the pressing part corresponds to the position of the clamping piece after sliding.
[0014] Optionally, the mounting frame comprises:
[0015] An upper filter head having an air outlet, wherein the air outlet is connected to the two filter papers;
[0016] The edge seals are provided in two groups, and one end of the two groups of edge seals is arranged oppositely on both sides of the upper filter head;
[0017] The lower filter head has two sides respectively arranged at the other ends of the two groups of edge seals.
[0018] Optionally, the clip is located between two groups of edge sealings.
[0019] Optionally, it also includes:
[0020] There are several plug-in parts, each of the two sides of the filter paper has one plug-in part, and the filter paper is plug-in sealed and connected with the edge sealing through the plug-in parts;
[0021] The side surface of the edge sealing is provided with an inserting groove, and the inserting portion is connected to the inserting groove.
[0022] Optionally, it also includes:
[0023] There are two adhesive layers, which are respectively arranged on both sides of the clip and respectively adhered to the two filter papers.
[0024] Optionally, the adhesive layer has a plurality of adhesive strips, and the plurality of adhesive strips are arranged on the clip in an array parallel to the sliding direction of the slide seat.
[0025] Optionally, the outer side surface of the edge seal has a slide groove, and the tightening device further includes:
[0026] There are two fixing rods, and the two fixing rods are respectively arranged on both sides of the mounting frame;
[0027] The slide seat comprises:
[0028] There are two sliders, the two sliders are slidably arranged on the slide grooves on both sides respectively, and the fixing rod is connected to the two sliders;
[0029] There are a plurality of the pressing members, and the plurality of the pressing members are arranged on the fixing rod in an axial array along the fixing rod.
[0030] Optionally, the tightening device further comprises:
[0031] Each of the sliders is provided with a threaded hole;
[0032] There are two fixing bolts, and each threaded hole is threadedly provided with a fixing bolt, and the fixing bolt is used to fix the sliding block.
[0033] Optionally, the tightening device further comprises:
[0034] There are a plurality of blocking rods, each of which is provided on both sides of the mounting frame, the blocking rods are connected to the sliding block, and the blocking rods are provided on both sides of the fixing rod along the sliding direction of the sliding seat.
[0035] The beneficial effects of the utility model are:
[0036] When the filter plate dust collector is back-blowing, the compressed gas enters from the air outlet of the upper filter head, and the airflow is divided into two streams by the clips and enters the independent cavities on both sides respectively, so that the airflow acts on the filter paper more evenly and powerfully, and the dust is cleaned more thoroughly;
[0037] The two filter papers are tightly fitted to the clips and bonded together by glue lines, making the filter papers fit more tightly and bond more firmly. During the use of the filter papers, they will be subject to a certain amount of pressure, and the clips play a role of reinforcing support between the two filter papers, thereby improving the filter paper's ability to resist pressure. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0039] Figure 1 It is a schematic diagram of the structure of the utility model filter paper and the clip;
[0040] Figure 2 for Figure 1 The enlarged structural diagram at position III in the middle;
[0041] Figure 3 It is a schematic diagram of the three-dimensional structure of the utility model;
[0042] Figure 4 for Figure 3 A local enlarged schematic diagram of point I in the middle;
[0043] Figure 5 It is a three-dimensional structural schematic diagram of the utility model when the mounting frame and the clip are assembled;
[0044] Figure 6 It is a three-dimensional structural schematic diagram of the filter paper, the plug-in part and the adhesive layer of the utility model;
[0045] Figure 7 It is a three-dimensional structural schematic diagram of the filter paper and the plug-in part of the utility model;
[0046] Figure 8 It is a three-dimensional structural schematic diagram of the tightening device of the utility model;
[0047] Fig. 9 for Figure 8 A partial enlarged schematic diagram of position II in the middle;
[0048] Fig.10 It is a partial enlarged schematic diagram of the utility model when the pressing member and the filter paper are in contact;
[0049] Fig.11 It is a schematic diagram of the three-dimensional structure of the utility model when the edge sealing and the upper filter head and the lower filter head are assembled;
[0050] In the figure, 1. mounting frame; 101. upper filter head; 1011. air outlet; 102. edge sealing; 1021. plug-in slot; 1022. slide slot; 103. lower filter head; 2. filter paper; 3. clip; 301. adhesive layer; 4. tightening device; 401. slide seat; 4011. slider; 402. tightening member; 4021. clamping part; 403. fixing rod; 404. threaded hole; 405. fixing bolt; 406. blocking rod; 6. plug-in part. DETAILED DESCRIPTION
[0051] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0052] like Figure 1 to Figure 11 As shown, this embodiment proposes a bonding structure of a plate-frame air filter element for filtering dust in the air, including two filter papers 2, which are in the shape of a folded line; a clip 3 located between the two filter papers 2, and the two filter papers 2 are bonded and connected by the clip 3, and the bonding points between the filter papers 2 and the clip 3 are spaced apart and distributed in a direction parallel to the folded line of the filter papers 2.
[0053] In this embodiment, when the filter plate dust collector is back-blown, compressed gas enters from the air outlet of the upper filter head, and the airflow is divided into two streams by the clips and enters the independent cavities on both sides respectively, so that the airflow acts on the filter paper 2 more evenly and powerfully, and the dust is cleaned more thoroughly;
[0054] The two filter papers 2 fit tightly against the clip 3 and are bonded together by adhesives such as glue, adhesive strips, and adhesive dots, so that the filter papers 2 fit more tightly and are more firmly bonded. During use, the filter papers 2 will be subjected to a certain amount of pressure, and the clip 3 plays a role of reinforcing support between the two filter papers 2, thereby improving the pressure resistance of the filter papers 2.
[0055] It also includes a mounting frame 1, two filter papers 2 are sealed and arranged on the inner side of the mounting frame 1, and the two filter papers 2 are arranged opposite to each other; a tightening device 4 is arranged on the mounting frame 1, and the tightening device 4 includes: a slide 401, which is slidably arranged on the mounting frame 1; a tightening member 402, which is arranged on the slide 401, and the tightening member 402 has a clamping portion 4021, which abuts against the filter paper 2, and corresponds to the position of the clamping piece 3 after sliding.
[0056] In this embodiment, a filter paper 2 is sealed and arranged on both sides of the mounting frame 1 in the length direction; each filter paper 2 is folded into a pointed wave shape; the upper and lower sides of each filter paper 2 are sealed and connected to the mounting frame 1 through a glue injection filter head, and the left and right sides of each filter paper 2 are sealed and connected to the mounting frame 1 through ultrasonic welding; a tightening device 4 is installed in the length direction of the mounting frame 1; the cross-section of the clamping part 4021 is a right-angled triangle structure, and the chamfer at the right angle tip is in the shape of an arc; when the operator seals the two filter papers 2 on both sides of the length direction of the mounting frame 1, the two filter papers 2 are adhered together by gluing, at this time, the clamping part 4021 and the folded groove of the filter paper 2 are in contact, and the operator drives the slide 401 to slide on the mounting frame 1, so that the two filter papers fit each other more closely and firmly, and prevent the two filter papers from separating due to loose adhesion.
[0057] This air filter element is used in conjunction with a stand-alone filter plate dust collector. The operator connects the assembled air filter element to the inside of the stand-alone filter plate dust collector along the height direction of the stand-alone filter plate dust collector through bolts. When the gas mixed with dust enters the inside of the stand-alone filter plate dust collector, the airflow passes through the filter papers 2 on both sides of the air filter element respectively. At this time, the filter papers 2 on both sides adsorb the dust in the airflow on the outer surface, and then the filtered airflow flows upward from between the two filter papers 2.
[0058] Furthermore, the mounting frame 1 includes: an upper filter head 101, having an air outlet 1011, and the air outlet 1011 is connected to the two filter papers 2; an edge seal 102, having two groups, and one end of the two groups of edge seals 102 are relatively arranged on both sides of the upper filter head 101; and a lower filter head 103, and both sides of the lower filter head 103 are respectively arranged at the other ends of the two groups of edge seals 102.
[0059] In this embodiment, the air outlet 1011 is a diamond-shaped structure; the two sets of edge seals 102 can be arranged on both sides of the length direction of the upper filter head 101 by means of snap connection or welding; the lower filter head 103 can be arranged on one side of the two sets of edge seals 102 by means of snap connection or welding, and the lower filter head 103 and the upper filter head 101 are arranged opposite to each other. After the single-machine filter plate dust collector has been used for a period of time, a large amount of dust is accumulated on the outer surface of the air filter element. At this time, the operator drives the pulse dust cleaning spraying system on the single-machine filter plate dust collector to allow compressed air to enter the interior of the air filter element from the air outlet 1011 of the upper filter head 101. At this time, the filter papers 2 on both sides of the mounting frame 1 are affected by the compressed air in the middle and bulge to both sides respectively, shaking off the dust on the outer surface.
[0060] Furthermore, the clip 3 is located between the two groups of edge sealing 102 .
[0061] In this embodiment, the clip 3 is in the shape of a flat plate; the two sides of the clip 3 in the length direction are arranged between the two sets of edge sealing 102 by ultrasonic welding, and the two sides of the clip 3 in the width direction are sealed by the middle part of the upper filter head 101 and the middle part of the lower filter head 103 respectively, and have good sealing performance.
[0062] Furthermore, it also includes: a plurality of plug-in parts 6, each of which has a plug-in part 6 on both sides of the filter paper 2, and the filter paper 2 is plug-in and sealed with the edge sealing 102 through the plug-in part 6; a plug-in groove 1021 is opened on the side of the edge sealing 102, and the plug-in part 6 is connected to the plug-in groove 1021.
[0063] In this embodiment, the plug-in portion 6 is in a folded line shape, and the plug-in slot 1021 is adapted to the plug-in portion 6; the plug-in portions 6 are folded on both sides of the length direction of each filter paper 2, and the plug-in portion 6 is supported by a metal strip, and the plug-in portion 6 and the plug-in slot 1021 are snap-fitted, so that the two filter papers 2 are respectively sealed and arranged on both sides of the mounting frame 1. It can be additionally configured that the plug-in slot 1021 and the plug-in portion 6 are both friction surfaces, which ensures the stability of the plug-in portion 6 and the plug-in slot 1021 after plugging and fitting, and ensures that the filter paper 2 is sealed and arranged on the mounting frame to prevent air leakage.
[0064] Furthermore, it also includes: two adhesive layers 301 , the two adhesive layers 301 are respectively arranged on both sides of the clip 3 , and the two adhesive layers 301 are respectively attached to the two filter papers 2 .
[0065] In this embodiment, the adhesive layer 301 allows the two filter papers 2 to be respectively arranged on both sides of the clip 3, so that each filter paper 2 can fit tightly to the two sides of the clip 3, ensuring the stability of the air filter element structure. The adhesive layer 301 can be formed by items with adhesive functions such as adhesive strips and glue. The adhesive layer 301 can be in various forms such as strips and dots in a plane.
[0066] Furthermore, the adhesive layer 301 has a plurality of adhesive strips, and the plurality of adhesive strips are arranged on the clip 3 in an array parallel to the sliding direction of the slide seat 401 .
[0067] In this embodiment, the adhesive layer 301 uses a plurality of adhesive strips to bond the filter paper 2 and the clip 3 together. The adhesive strips increase the contact area between the filter paper 2 and the clip 3, further ensuring the stability of the air filter element structure.
[0068] Furthermore, the outer side of the edge banding 102 has a slide groove, and the tightening device 4 also includes: the slide seat 401 includes: two sliders 4011, and the two sliders 4011 are respectively slidably set on the slide grooves on both sides; there are two fixing rods 403, and the two fixing rods 403 are respectively set on both sides of the mounting frame 1, and the fixing rod 403 is connected to the two sliders 4011; there are a plurality of tightening members 402, and the plurality of tightening members 402 are arranged on the fixing rod 403 along the axial array of the fixing rod 403.
[0069] In this embodiment, after the operator has installed the air filter element, the operator can slide the slide seat 401 to allow the plurality of pressing members 402 to slide upward or downward along the height direction of the air filter element, so that the adhesion between the filter paper 2 and the clip 3 is more stable.
[0070] Furthermore, the tightening device 4 also includes: each of the sliders 4011 has a threaded hole 404; there are two fixing bolts 405, and each of the threaded holes 404 is threadedly connected with a fixing bolt 405, and the fixing bolt 405 is used to fix the slider 4011.
[0071] In this embodiment, after the operator drives the slide 401 to make the tightening part stick to the sticking part of the filter paper 2 and the clip 3 better, the slide 401 can be fixed to the side of the edge seal 102 by using the fixing bolt 405. At this time, the tightening part of the tightening member 402 is opposite to the sticking part between the filter paper 2 and the clip 3 to prevent the filter paper 2 and the clip 3 from separating.
[0072] Furthermore, the tightening device 4 also includes: a plurality of blocking rods 406, and the blocking rods 406 are arranged on both sides of the mounting frame 1. The blocking rods 406 are connected to the slider 4011, and the blocking rods 406 are arranged on both sides of the fixed rod 403 along the sliding direction of the slide seat 401.
[0073] In this embodiment, when the pulse cleaning spray system of the single-machine filter plate dust collector is started, the filter paper 2 on both sides of the filter element will bulge. At this time, the outer surfaces of the bulged filter papers 2 on both sides collide with the blocking rod 406, thereby increasing the vibration amplitude of the filter paper 2 and making the dust on the outer surface of the filter paper 2 more effectively shaken off.
[0074] Furthermore, the tightening device 4 has a plurality of slide seats 401 , and the plurality of tightening device 4 slide seats 401 are arranged in an array in a sliding direction on the mounting frame 1 .
[0075] In this embodiment, a plurality of tightening devices 4 cause different areas of the outer surface of the filter paper 2 on both sides to collide with the blocking rod 406, thereby improving the efficiency of cleaning. At the same time, each tightening member 402 in the plurality of tightening devices 4 presses different sticky parts of the filter paper 2 and the clip 3 to prevent the filter paper 2 and the clip 3 from separating.
[0076] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A bonding structure of a plate-frame air filter element, used for filtering dust in the air, characterized in that: include: The filter paper (2) comprises two pieces, wherein the two pieces of filter paper (2) are in a folded line shape; The clip (3) is located between the two filter papers (2), and the two filter papers (2) are bonded and connected via the clip (3).
2. The bonding structure of a plate-frame air filter element according to claim 1, characterized in that: Also includes: A mounting frame (1), wherein the two filter papers (2) are sealed and arranged on the mounting frame (1); A tightening device (4) is arranged on the mounting frame (1), and the tightening device (4) comprises: A sliding seat (401) slidably arranged on the mounting frame (1); The pressing member (402) is arranged on the sliding seat (401), and the pressing member (402) has a pressing portion (4021), the pressing portion (4021) is in contact with the filter paper (2), and the pressing portion (4021) corresponds to the position of the clamping piece (3) after sliding.
3. The bonding structure of a plate-frame air filter element according to claim 2, characterized in that: The mounting frame (1) comprises: The upper filter head (101) has an air outlet (1011), and the air outlet (1011) is connected to the two filter papers (2); The edge seals (102) are provided in two groups, and one end of the two groups of edge seals (102) is arranged opposite to each other on both sides of the upper filter head (101); A lower filter head (103), with two sides of the lower filter head (103) respectively arranged at the other ends of the two groups of edge seals (102).
4. The bonding structure of a plate-frame air filter element according to claim 3, characterized in that: The clip (3) is located between the two sets of edge sealing (102).
5. The bonding structure of a plate-frame air filter element according to claim 4, characterized in that: Also includes: There are a plurality of plug-in parts (6), each of the two sides of the filter paper (2) having one such plug-in part (6), and the filter paper (2) is plug-in-sealed and connected to the edge seal (102) via the plug-in parts (6); A plug-in groove (1021) is provided on the side of the edge sealing (102), and the plug-in portion (6) is connected to the plug-in groove (1021).
6. The bonding structure of a plate-frame air filter element according to claim 2, characterized in that: Also includes: The adhesive layer (301) has two adhesive layers (301), and the two adhesive layers (301) are respectively arranged on both sides of the clamping piece (3), and the two adhesive layers (301) are respectively bonded to the two filter papers (2).
7. The bonding structure of a plate-frame air filter element according to claim 6, characterized in that: The adhesive layer (301) has a plurality of adhesive strips, and the plurality of adhesive strips are arranged on the clip (3) in an array parallel to the sliding direction of the slide seat (401).
8. The bonding structure of a plate-frame air filter element according to claim 3, characterized in that: The outer side surface of the edge seal (102) is provided with a slide groove (1022), and the tightening device (4) further comprises: There are two fixing rods (403), and the two fixing rods (403) are respectively arranged on both sides of the mounting frame (1); The slide seat (401) comprises: There are two sliders (4011), the two sliders (4011) are slidably arranged on the slide grooves (1022) on both sides respectively, and the fixing rod (403) is connected to the two sliders (4011); There are a plurality of the pressing members (402), and the plurality of the pressing members (402) are arranged on the fixing rod (403) in an axial array along the fixing rod (403).
9. The bonding structure of a plate-frame air filter element according to claim 8, characterized in that: The tightening device (4) further comprises: Each of the sliding blocks (4011) has a threaded hole (404); There are two fixing bolts (405), and each threaded hole (404) is threadedly provided with a fixing bolt (405), and the fixing bolt (405) is used to fix the sliding block (4011).
10. The bonding structure of a plate-frame air filter element according to claim 8, characterized in that: The tightening device (4) further comprises: There are a plurality of blocking rods (406), each of which is provided on both sides of the mounting frame (1), the blocking rods (406) are connected to the sliding block (4011), and the blocking rods (406) are provided on both sides of the fixing rod (403) along the sliding direction of the sliding seat (401).